CN203613102U - Automatic processing equipment for optical fiber drawing wire taking-up and screening slitting - Google Patents
Automatic processing equipment for optical fiber drawing wire taking-up and screening slitting Download PDFInfo
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- CN203613102U CN203613102U CN201320831548.1U CN201320831548U CN203613102U CN 203613102 U CN203613102 U CN 203613102U CN 201320831548 U CN201320831548 U CN 201320831548U CN 203613102 U CN203613102 U CN 203613102U
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Abstract
The utility model provides automatic processing equipment for optical fiber drawing wire taking-up and screening slitting, and relates to automatic processing equipment for optical fiber drawing wire taking-up and screening slitting in the optical fiber production process. The automatic processing equipment comprises an optical fiber parameter detector, a taking-up machine, a drawing wire main-control device, a screening main-control device and a screening machine, wherein the optical parameter detector is mounted below a drawing wire furnace, and is connected with the drawing wire main-control device through a communication cable; the taking-up machine is mounted beside the drawing wire main-control device; the drawing wire main-control device reads the data of the taking-up machine through serial communication, meanwhile transmits collected optical fiber parameters and alarming information to the screening main-control device, and directly transmits the processed taking-up machine data and optical fiber detector data to the screening main-control device and the screening machine through a communication interface; after broken fibers are screened for each time, the screening main-control device can again generate disc distributing information, and timely adjusts the drawing wire parameters so as to realize the linkage control of the drawing wire taking-up and screening.
Description
Technical field
A kind of drawing optical fibers take-up that what the automatic processing equipment of a kind of drawing optical fibers take-up of the utility model and screening cutting related to is in optical fiber production and the automatic processing equipment of screening cutting.
Background technology
In drawing optical fibers is produced, each deep bid gets off and fiber segment to be removed need to be carried out to screening cutting processing, to make optical fiber after treatment reach the quality standard of product.And existing technology is that each deep bid is delivered on screening installation, operative employee manually goes judgement how to cut according to the information of wire drawing master control computer collection, in this cutting process, wire-drawing frame and screening cutting device are two separate devices, cutting process is numerous and diverse, efficiency is low, and mistake also easily occurs.
Summary of the invention
The purpose of this utility model is for above-mentioned weak point, the automatic processing equipment of a kind of drawing optical fibers take-up and screening cutting is provided, wire drawing take-up and screening are united two into one, the system that to be the high and more accurate drawing optical fibers take-up of a kind of level of automation control with screening interlock.
The automatic processing equipment of drawing optical fibers take-up described in the utility model and screening cutting, wire drawing take-up and screening are united two into one, sifting machine is no longer an independent device, a but part for wire-drawing frame, in production, wire drawing data and garbled data carry out real-time exchange, only need the dish of input customer requirement long, screening master control set will automatically complete a point dish and process, after the disconnected fibre of each screening, screening master control set can generate a point dish information again, wire-drawing operation work can real time inspection optical fiber screening situation, adjust in time draw parameters, having realized wire drawing take-up controls with screening interlock.
The automatic processing equipment of a kind of drawing optical fibers take-up and screening cutting is to take following technical scheme to realize:
The automatic processing equipment of a kind of drawing optical fibers take-up and screening cutting comprises optical fiber parameter detector, wire coiler, wire drawing master control set, screening master control set and sifting machine.
Optical fiber parameter detector is arranged on fiber drawing furnace below, be connected with wire drawing master control set by communication cable, wire coiler is arranged on by wire drawing master control set, wire drawing master control set reads the data of wire coiler by serial communication, the master control set of wire drawing is simultaneously transferred to screening master control set the optical fiber parameter and the alarm message that gather, wire drawing master control set directly transfers to screening master control set by communication interface the data of the data of wire coiler and optical fiber parameter detector after processing, sifting machine, screening master control set produces a point of dish information according to built-in program, realize automatic cutting processing.After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and wire drawing personnel can real time inspection optical fiber screening situation, adjusts in time draw parameters, has realized wire drawing take-up and screening interlock control.
The optical fiber parameter detector that described optical fiber parameter detector adopts French CE RSA company to produce is a kind of fine measuring instrument, for the diameter of measuring optical fiber.CIM software is installed on computers, just can be shown overall measuring result and alert event, record etc.
Described wire coiler comprises take-up reel, motor, controller and position transducer etc.Optical fiber is through guide deflection sheave, dancing wheel, guide deflection sheave, take-up reel, and in take-up process, according to dancing wheel location, output signal is to controller, and controller sends enable signal to motor, makes dancing wheel location level, and wire coiler rotating speed mates with pulling speed.Take-up reel diameter, zero position, end position are set on control panel, when initial, end position mishandle, while exceeding take-up reel length, by position transducer control winding displacement motor position, protect the complete of equipment.
Described wire drawing master control set comprises programmable logic controller and industrial computer.
Described screening master control set comprises programmable logic controller and industrial computer, adopts built-in algorithm to realize a point dish automatically and processes.
Described sifting machine comprises draw drum, motor, frequency transformer, position transducer, tension pick-up Tensometric M 1392 etc.Draw drum is through guide deflection sheave, dancing wheel, tension motor, tension pick-up, metering motor, dancing wheel, guide deflection sheave, take-up reel, first dancing wheel is controlled unwrapping wire electric machine controller, controller sends enable signal to motor, makes unwrapping wire motor and tension motor speeds match; Second dancing wheel controlled take-up electric machine controller, and controller sends enable signal to motor, and metering motor is mated with take-up motor speed; Input control tension force on control panel, tension motor keeps constant speed, guarantees tension force by metering motor, invariable.When initial, end position mishandle, while exceeding take-up reel length, by position switch control winding displacement motor position, protect the complete of equipment.
The automatic processing method of a kind of drawing optical fibers take-up and screening cutting is as follows:
Optical fiber parameter detector detection fiber parameter in drawing optical fibers process, and transmit it to wire drawing master control set by connection, wire drawing master control set is transferred to screening master control set the optical fiber parameter and the alarm message that gather, screening master control set produces a point of dish information according to built-in program, realizes automatic cutting processing.After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and in production process, wire drawing data and garbled data have completed real-time exchange, can adjust in time draw parameters according to real-time screening situation, realize the interlock control of wire drawing take-up and screening.
The automatic processing equipment beneficial effect of a kind of drawing optical fibers take-up and screening cutting: 1, wire drawing take-up and screening cutting equipment are united two into one, simplified production process, save cost of labor.2, wire drawing take-up and screening cutting equipment linkage Controlling System have realized wire drawing data and garbled data real-time exchange, are completed and are cut processing by computer program algorithm, and it is more accurate to cut, and has avoided human error, has strengthened the quality of optical fiber.3, only need cut once, reduce because of secondary and cut and produce unnecessary removal, improve dishful rate, save material cost.
Accompanying drawing explanation
Below with reference to accompanying drawing, the utility model is described in further detail:
Fig. 1 is the structural representation of the automatic processing equipment of drawing optical fibers take-up described in the utility model and screening cutting.
Embodiment
With reference to accompanying drawing 1, the automatic processing equipment of a kind of drawing optical fibers take-up and screening cutting comprises optical fiber parameter detector (1), wire coiler (2), wire drawing master control set (3), screening master control set (4) and sifting machine (5).
Optical fiber parameter detector (1) is arranged on fiber drawing furnace below, be connected with wire drawing master control set (3) by communication cable, wire coiler (2) is arranged on by wire drawing master control set, wire drawing master control set (3) reads the data of wire coiler (2) by serial communication, wire drawing master control set (3) is transferred to screening master control set (4) the optical fiber parameter gathering and alarm message simultaneously, wire drawing master control set (3) directly transfers to screening master control set (4) through after processing by communication interface the data of the data of wire coiler (2) and optical fiber parameter detector (1), sifting machine (5), screening master control set (4) produces a point of dish information according to built-in algorithm, realize automatic cutting processing.After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and wire drawing personnel can real time inspection optical fiber screening situation, adjusts in time draw parameters, has realized wire drawing take-up and screening interlock control.
Described optical fiber parameter detector (1) is the fine measuring instrument that French CE RSA company produces, for the diameter of measuring optical fiber.CIM software is installed on computers, just can be shown overall measuring result and alert event, record etc.
Described wire coiler (2) comprises take-up reel, motor, controller, position transducer etc.Optical fiber is through guide deflection sheave, dancing wheel, guide deflection sheave, take-up reel, and in take-up process, according to dancing wheel location, output signal is to controller, and controller sends enable signal to motor, makes dancing wheel location level, and wire coiler rotating speed mates with pulling speed.Take-up reel diameter, zero position, end position are set on control panel, when initial, end position mishandle, while exceeding take-up reel length, by position transducer control winding displacement motor position, protect the complete of equipment.Described controller adopts programmable logic controller.
Described wire drawing master control set (3) comprises programmable logic controller and industrial computer.
Described screening master control set (4) comprises programmable logic controller and industrial computer, adopts built-in algorithm to realize a point dish automatically and processes.
Described sifting machine (5) comprises draw drum, motor, frequency transformer, position transducer, tension pick-up Tensometric M 1392 etc.Draw drum is through guide deflection sheave, dancing wheel, tension motor, tension pick-up, metering motor, dancing wheel, guide deflection sheave, take-up reel, first dancing wheel is controlled unwrapping wire electric machine controller, controller sends enable signal to motor, makes unwrapping wire motor and tension motor speeds match; Second dancing wheel controlled take-up electric machine controller, and controller sends enable signal to motor, and metering motor is mated with take-up motor speed; Input control tension force on control panel, tension motor keeps constant speed, guarantees tension force by metering motor, invariable.When initial, end position mishandle, while exceeding take-up reel length, by position switch control winding displacement motor position, protect the complete of equipment.
Described programmable logic controller adopts commercially available siemens S7-300 programmable logic controller.
Described upper computer adopts commercially available SIMATIC IPC847C type industrial control computer.
Described frequency transformer adopts commercially available frequency transformer.Described position transducer adopts commercially available position transducer.
The automatic processing method of a kind of drawing optical fibers take-up and screening cutting is as follows:
Optical fiber parameter detector (1) detection fiber parameter in drawing optical fibers process, and transmit it to wire drawing master control set (3) by connection, wire drawing master control set (3) is transferred to screening master control set (4) the optical fiber parameter gathering and alarm message, screening master control set (4) produces a point of dish information according to built-in program, realizes automatic cutting processing.After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and in production process, wire drawing data and garbled data have completed real-time exchange, and wire drawer can be adjusted draw parameters in time according to real-time screening situation.Realize the interlock control of wire drawing take-up and screening.
Mainly comprise optical fiber parameter detector (1), wire coiler (2), wire drawing master control set (3), screening master control set (4) and sifting machine (5) with reference to the automatic processing equipment of drawing optical fibers take-up shown in accompanying drawing 1 and screening cutting.Optical fiber parameter detector (1) detection fiber parameter in drawing optical fibers process, and transmit it to wire drawing master control set (3) by connection, wire drawing master control set (3) is transferred to screening master control set (4) the optical fiber parameter gathering and alarm message, screening master control set (4) produces a point of dish information according to built-in algorithm, realizes automatic cutting processing.After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and in production process, wire drawing data and garbled data have completed real-time exchange, and wire drawing personnel can adjust draw parameters in time according to real-time screening situation.Realize the interlock control of wire drawing take-up and screening.
The utility model equipment has completed wire drawing and has controlled with screening interlock, and when production, wire drawing data can directly be sent to sifting machine master control set, and the disconnected fine situation of the screening segment length of sifting machine and screening can directly transfer to drawing wire machine.The automatic processing equipment of drawing optical fibers take-up described in the utility model and screening cutting has been realized a point dish automatically and has been processed, and after the disconnected fibre of each screening, screening master control set can generate a point dish information again.Simultaneously wire drawing personnel can real time inspection optical fiber screening situation, adjusts in time draw parameters, has realized take-up, garbled data interlock is controlled, and production process is simplified greatly.
Claims (5)
1. an automatic processing equipment for drawing optical fibers take-up and screening cutting, is characterized in that: comprise optical fiber parameter detector, wire coiler, wire drawing master control set, screening master control set and sifting machine;
Optical fiber parameter detector is arranged on fiber drawing furnace below, be connected with wire drawing master control set by communication cable, wire coiler is arranged on by wire drawing master control set, wire drawing master control set reads the data of wire coiler by serial communication, the master control set of wire drawing is simultaneously transferred to screening master control set the optical fiber parameter and the alarm message that gather, wire drawing master control set directly transfers to screening master control set, sifting machine through processing afterwards by communication interface the data of the data of wire coiler and optical fiber parameter detector, screening master control set produces a point of dish information, realizes automatic cutting processing; After the disconnected fibre of each screening, screening master control set can generate a point dish information again, and real time inspection optical fiber screening situation, adjusts draw parameters in time, has realized wire drawing take-up and has controlled with screening interlock.
2. the automatic processing equipment of a kind of drawing optical fibers take-up according to claim 1 and screening cutting, is characterized in that: described wire coiler comprises take-up reel, motor, controller and position transducer.
3. the automatic processing equipment of a kind of drawing optical fibers take-up according to claim 1 and screening cutting, is characterized in that: described wire drawing master control set comprises programmable logic controller and industrial computer.
4. the automatic processing equipment of a kind of drawing optical fibers take-up according to claim 1 and screening cutting, is characterized in that: described screening master control set comprises programmable logic controller and industrial computer.
5. the automatic processing equipment of a kind of drawing optical fibers take-up according to claim 1 and screening cutting, is characterized in that: described sifting machine comprises draw drum, motor, frequency transformer position transducer and tension pick-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831548.1U CN203613102U (en) | 2013-12-17 | 2013-12-17 | Automatic processing equipment for optical fiber drawing wire taking-up and screening slitting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320831548.1U CN203613102U (en) | 2013-12-17 | 2013-12-17 | Automatic processing equipment for optical fiber drawing wire taking-up and screening slitting |
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| CN203613102U true CN203613102U (en) | 2014-05-28 |
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| CN201320831548.1U Expired - Fee Related CN203613102U (en) | 2013-12-17 | 2013-12-17 | Automatic processing equipment for optical fiber drawing wire taking-up and screening slitting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103708717A (en) * | 2013-12-17 | 2014-04-09 | 中天科技光纤有限公司 | Automatic treatment method and equipment for optical fiber drawing-rewinding and screening-slitting |
| CN106242265A (en) * | 2016-07-26 | 2016-12-21 | 长飞光纤光缆股份有限公司 | A kind of optical fiber take-up with disconnected fine function of receiving line |
| CN108383373A (en) * | 2018-03-23 | 2018-08-10 | 烽火通信科技股份有限公司 | System design in fiber drawing tower and parameter tuning method |
-
2013
- 2013-12-17 CN CN201320831548.1U patent/CN203613102U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103708717A (en) * | 2013-12-17 | 2014-04-09 | 中天科技光纤有限公司 | Automatic treatment method and equipment for optical fiber drawing-rewinding and screening-slitting |
| CN103708717B (en) * | 2013-12-17 | 2016-01-20 | 中天科技光纤有限公司 | The automatic processing method of a kind of drawing optical fibers take-up and screening cutting and equipment thereof |
| CN106242265A (en) * | 2016-07-26 | 2016-12-21 | 长飞光纤光缆股份有限公司 | A kind of optical fiber take-up with disconnected fine function of receiving line |
| CN106242265B (en) * | 2016-07-26 | 2019-01-25 | 长飞光纤光缆股份有限公司 | A kind of optical fiber take-up with disconnected fine function of receiving line |
| CN108383373A (en) * | 2018-03-23 | 2018-08-10 | 烽火通信科技股份有限公司 | System design in fiber drawing tower and parameter tuning method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHONGTIAN SCIENCE AND TECHNOLOGY CO LTD, JIANGSU J Effective date: 20150417 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150417 Address after: 226009 Nantong economic and Technological Development Zone, Jiangsu Zhongtian Road, No. 6 Patentee after: Zhongtian Technologies Fiber Optics Co., Ltd. Patentee after: Zhongtian Science and Technology Co., Ltd., Jiangsu Patentee after: Jiangsu Zhongtian Technology Precision Material Co., Ltd. Address before: 226009 Nantong economic and Technological Development Zone, Jiangsu Zhongtian Road, No. 6 Patentee before: Zhongtian Technologies Fiber Optics Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140528 Termination date: 20151217 |
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| EXPY | Termination of patent right or utility model |