CN105758504A - Automatic gram weight detecting and adjusting system for producing needled non-woven products - Google Patents
Automatic gram weight detecting and adjusting system for producing needled non-woven products Download PDFInfo
- Publication number
- CN105758504A CN105758504A CN201610313242.5A CN201610313242A CN105758504A CN 105758504 A CN105758504 A CN 105758504A CN 201610313242 A CN201610313242 A CN 201610313242A CN 105758504 A CN105758504 A CN 105758504A
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- China
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- module
- per square
- square metre
- grammes per
- detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G17/00—Apparatus for or methods of weighing material of special form or property
- G01G17/02—Apparatus for or methods of weighing material of special form or property for weighing material of filamentary or sheet form
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D5/00—Control of dimensions of material
- G05D5/02—Control of dimensions of material of thickness, e.g. of rolled material
- G05D5/03—Control of dimensions of material of thickness, e.g. of rolled material characterised by the use of electric means
Abstract
An automatic gram weight detecting and adjusting system for producing needled non-woven products comprises a needling module, a data processing module, a data control module, an online gram weight detecting module, a drafting module and a wet-laying module, wherein the data processing module is connected with the data control module, the data control module is connected with the needling module, and the online gram weight detecting module is connected with the data processing module. The data processing module is connected with the data control module, and the data control module is connected with the needling module, the drafting module and the wet-laying module respectively. The online gram weight detecting module comprises a ray emitting part and a ray receiving part, wherein the ray receiving part receives data, then the gram weight of each point and average gram weight of a certain zone are calculated after the data is processed by the data processing module, and accordingly the data control module controls the needling module, the drafting module and the wet-laying module to perform corresponding actions. The automatic gram weight detecting and adjusting system is high in automation degree and greatly optimizes structures of existing products.
Description
Technical field
The present invention relates to technical field of textile equipment, particularly relate to a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product.
Background technology
Needling non-woven product can be widely used in filtering material with three dimensional structure and the superior adaptability to raw material of its uniqueness.Owing to current working condition and instructions for use are more and more harsher, single filter material is poor for the adaptability of operating mode, need to carry out compound with multiple fiber and could meet requirement, but owing to fibre density difference arises that the situation that the mixing in mixing carding process is uneven in actual production process, current method of testing adopts multidraw method of testing mostly, inefficient, and this has a degree of impact for the thickness of filtrate own and grammes per square metre.And it is both for filtering material and carries out sampling test, so cause can not immediately adjusting equipment, thus can cause that a certain amount of problem occurs.Very likely there is the existence of some substandard products in sampling and testing method.
Summary of the invention
The technical problem to be solved of the present invention is in that needing machine there will be the situation that the mixing in mixing carding process is uneven in actual production process.
The present invention solves above-mentioned technical problem by the following technical solutions:
A kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product, including acupuncture module, data processing module, data control block, described data processing module is connected with data control block, data control block is connected with acupuncture module, it is characterized in that: being additionally included in line grammes per square metre detection module, drawing-off module and lapping module, described online grammes per square metre detection module is connected with data processing module;
Described drawing-off module is arranged on the front end of system, lapping module is arranged on the top and bottom of danish seine, lapping module includes being fed for curtain, holder web plate, stripping web plate and outlet roller, it is fed for curtain, holder web plate, stripping web plate and outlet roller position from front to back, acupuncture module is arranged on above stripping web plate, and acupuncture module includes main driving wheel, acupuncture beam, needle plate, pricker, and pricker is connected with needle beam by needle plate, main driving wheel is connected with needle beam, drives pricker to move up and down.
Further, described online grammes per square metre detection module includes ray emission parts and ray receipt parts, described data control block electrically connects with radiation-emitting device, described ray receipt parts and data processing module point connect, and ray emission parts are positioned at the top and bottom place of fibre web and vertical with fibre web fix with ray receipt parts.
Further, also including drawing-off module, drawing-off module is connected with data control block.
Further, described online grammes per square metre detection module is by the thickness information of each for needling non-woven product point and some region of average grammes per square metre information and transmits that information in data processing module.
Further, also include lapping module, described lapping machine and drawing-off module and coordinate the blocked up place of tractive needling non-woven product.
Further, described drawing-off module is arranged on lapping module front end.
Further, described lapping module two parts are separately positioned on the top and bottom of fibre web.
Further, described lapping module is connected with data control block.
Further, described acupuncture module is connected with data control block.
It is an advantage of the current invention that:
(1) present invention calculates the grammes per square metre of each point and average grammes per square metre by the value after ray puncture needle non-woven product treated contrast, simultaneously, parameter after acupuncture can be directly fed back to lapping link by data, when grammes per square metre is higher, can automatically identify which position grammes per square metre changes, controlling drawing-off module in time and fibre web carries out drawing-off action, adjust to the grammes per square metre scope being suitable for, detection grammes per square metre and adjustment system can effectively ensure that feedback grammes per square metre and thickness information at any time so automatically.
(2) in the present invention, data control block is connected with lapping module, when detection grammes per square metre module detects that fibre web is blocked up automatically, data control block controls the acupuncture speed of lapping module two parts distance in-between and acupuncture module, so in time from being fed to the adjustment of automatization of discharging whole process, effectively improve production efficiency, ensureing the thickness of composite filtering material and the uniformity of grammes per square metre, automatization's intensity is high simultaneously.
Accompanying drawing explanation
Fig. 1Each parts for the present invention connect signalFigure;
Fig. 2Structural representation for the present inventionFigure。
Detailed description of the invention
Below in conjunction withAccompanying drawingThe present invention is described in detail.
Such as Fig. 1-2Shown in, present invention resides in first grammes per square metre detection module 1, data processing module 2, data control block 3, acupuncture module 4, drawing-off module 5, lapping module 6, online grammes per square metre detection module 1 is positioned at the rear end of lapping module 6, wherein include the fibre web top and bottom place after ray emission parts 11 and ray receipt parts 12, ray emission parts 11 and ray receipt parts 12 lay respectively at acupuncture at first grammes per square metre detection module 1.Drawing-off module 5 is positioned at the front end of lapping module 6, and when fibre web is carried out tractive by needs, drawing-off module 5 and lapping module 6 coordinate fibre web is stretched.
Ray receipt parts 12 are connected with data processing module 2, the thickness information real-time by processing fibre web, and contrast with the data being preset in data processing module 2.Data processing module 2 is connected with data control block 3, and data control block 3 is connected with acupuncture module 4, drawing-off module 5 and lapping module 6 respectively.Drawing-off module 5 is arranged on the front end of system, lapping module 6 is arranged on the top and bottom of danish seine, lapping module 6 includes being fed for curtain 61, holder web plate 62, stripping web plate 63 and outlet roller 64, it is fed for curtain 61, holder web plate 62, stripping web plate 63 and outlet roller 64 position from front to back, acupuncture module 4 is arranged on above stripping web plate 63, acupuncture module 4 includes main driving wheel 41, acupuncture beam 42, needle plate 43, pricker 44, pricker 44 is connected with needle beam 42 by needle plate 43, main driving wheel 41 is connected with needle beam 42, drives pricker 44 to move up and down.
This system job step is as follows:
Ray emission parts 11 and ray receipt parts 12 detect the thickness information of fibre web in real time and are real-time transmitted in data processing module 2, wherein in store fixed one-tenth-value thickness 1/10 in data processing module 2, the meansigma methods of the one-tenth-value thickness 1/10 of the thickness information detected in real time and preservation or local is compared, and the result after comparing is sent in data control block 3, data control block 3 controls acupuncture module 4 at any time, drawing-off module 5, lapping module 6 make corresponding action.
After the one-tenth-value thickness 1/10 detected or local mean values are more than fixed one-tenth-value thickness 1/10 certain limit, data control block 3 controls acupuncture module 4, drawing-off module 5, lapping module 6 respectively, control drawing-off module 5 and complete drawing-off action with lapping module 6, reduce the distance controlled between lapping module about 6 two parts, and control the speed of acupuncture module 4, it is achieved the adjustment to web caliper.
After the web caliper value detected or local mean values are less than fixed one-tenth-value thickness 1/10 certain limit, data control block 3 is controlled respectively acupuncture module 4 and lapping module 6, strengthen the distance of lapping module about 6, and adjust the speed of acupuncture module 4, thus strengthen the thickness of fibre web produced thus reaching qualified level.
The foregoing is only the preferred embodiment of the invention, not in order to limit the invention, any amendment made within all spirit in the invention and principle, equivalent replacement and improvement etc., should be included within the protection domain of the invention.
Claims (10)
1. detection grammes per square metre and the adjustment system automatically producing needling non-woven product, including acupuncture module, data processing module, data control block, described data processing module is connected with data control block, data control block is connected with acupuncture module, it is characterized in that: being additionally included in line grammes per square metre detection module, drawing-off module and lapping module, described online grammes per square metre detection module is connected with data processing module;
Described drawing-off module is arranged on the front end of system, lapping module is arranged on the top and bottom of danish seine, lapping module includes being fed for curtain, holder web plate, stripping web plate and outlet roller, it is fed for curtain, holder web plate, stripping web plate and outlet roller position from front to back, acupuncture module is arranged on above stripping web plate, and acupuncture module includes main driving wheel, acupuncture beam, needle plate, pricker, and pricker is connected with needle beam by needle plate, main driving wheel is connected with needle beam, drives pricker to move up and down.
2. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 1, it is characterized in that: described online grammes per square metre detection module includes ray emission parts and ray receipt parts, described data control block electrically connects with radiation-emitting device, described ray receipt parts and data processing module point connect, and ray emission parts are positioned at the top and bottom place of fibre web and vertical with fibre web fix with ray receipt parts.
3. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 2, it is characterised in that: also including drawing-off module, drawing-off module is connected with data control block.
4. a kind of automatically detection grammes per square metre and adjustment system producing needling non-woven product according to claim 3, it is characterised in that: described online grammes per square metre detection module is by the thickness information of each for needling non-woven product point and some region of average grammes per square metre information and transmits that information in data processing module.
5. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 3, it is characterised in that: also include lapping module, described lapping machine and drawing-off module and coordinate the blocked up place of tractive needling non-woven product.
6. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 3, it is characterised in that: described drawing-off module is arranged on lapping module front end.
7. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 5, it is characterised in that: described lapping module two parts are separately positioned on the top and bottom of fibre web.
8. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 5, it is characterised in that: described lapping module is connected with data control block.
9. a kind of detection grammes per square metre and adjustment system automatically producing needling non-woven product according to claim 1, it is characterised in that: described acupuncture module is connected with data control block.
10. a kind of detection grammes per square metre and the adjustment system automatically producing needling non-woven product according to claim 5-8 any one, it is characterised in that: described drawing-off module is arranged on front end, described lapping module.
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CN201610313242.5A CN105758504A (en) | 2016-05-11 | 2016-05-11 | Automatic gram weight detecting and adjusting system for producing needled non-woven products |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111041711A (en) * | 2019-12-31 | 2020-04-21 | 艾达索高新材料芜湖有限公司 | On-line felt forming method for recycled fibers |
CN111693121A (en) * | 2020-06-09 | 2020-09-22 | 常州宏大智能装备产业发展研究院有限公司 | Fabric gram weight on-line measuring method |
CN111693122A (en) * | 2020-06-09 | 2020-09-22 | 常州宏大智能装备产业发展研究院有限公司 | Fabric gram weight on-line measuring method |
CN113279152A (en) * | 2021-05-20 | 2021-08-20 | 成都市前进无纺布有限公司 | Anti tensile oil felt cloth intelligence preparation system of high strength |
CN114159890A (en) * | 2021-11-17 | 2022-03-11 | 安徽元琛环保科技股份有限公司 | Preparation method of high-wear-resistance dedusting filter material |
-
2016
- 2016-05-11 CN CN201610313242.5A patent/CN105758504A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111041711A (en) * | 2019-12-31 | 2020-04-21 | 艾达索高新材料芜湖有限公司 | On-line felt forming method for recycled fibers |
CN111693121A (en) * | 2020-06-09 | 2020-09-22 | 常州宏大智能装备产业发展研究院有限公司 | Fabric gram weight on-line measuring method |
CN111693122A (en) * | 2020-06-09 | 2020-09-22 | 常州宏大智能装备产业发展研究院有限公司 | Fabric gram weight on-line measuring method |
CN111693122B (en) * | 2020-06-09 | 2021-12-07 | 常州宏大智能装备产业发展研究院有限公司 | Fabric gram weight on-line measuring method |
CN113279152A (en) * | 2021-05-20 | 2021-08-20 | 成都市前进无纺布有限公司 | Anti tensile oil felt cloth intelligence preparation system of high strength |
CN113279152B (en) * | 2021-05-20 | 2022-02-08 | 河北前进无纺集团有限公司 | Anti tensile oil felt cloth intelligence preparation system of high strength |
CN114159890A (en) * | 2021-11-17 | 2022-03-11 | 安徽元琛环保科技股份有限公司 | Preparation method of high-wear-resistance dedusting filter material |
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