CN210134238U - Automatic thread breakage detection device for tufting machine - Google Patents
Automatic thread breakage detection device for tufting machine Download PDFInfo
- Publication number
- CN210134238U CN210134238U CN201920203072.4U CN201920203072U CN210134238U CN 210134238 U CN210134238 U CN 210134238U CN 201920203072 U CN201920203072 U CN 201920203072U CN 210134238 U CN210134238 U CN 210134238U
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- support frame
- roller
- tufting machine
- photoelectric
- yarn
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- 238000009732 tufting Methods 0.000 title claims abstract description 17
- 238000001514 detection method Methods 0.000 title claims description 7
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000005693 optoelectronics Effects 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000006872 improvement Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model provides a tufting machine broken string automatic checkout device, including support frame and pay-off, support frame and pay-off separately set up, pay-off includes the carriage, install the driving roller on the carriage and reach the cloth roller that sets up with the driving roller is tangent, the side of support frame is equipped with outstanding mounting panel, be equipped with tension regulator and cloth driving roller on the mounting panel, the upper end of support frame and mounting panel is equipped with says creel A and is equipped with the photoelectric device who is used for detecting the broken string in one side of saying creel A, the support frame just says that creel A's top is equipped with the cylinder mounting bracket and installs on the cylinder mounting bracket and send the yarn cylinder, the lower extreme of cylinder mounting bracket is equipped with says creel B, the upper end of support frame is equipped with the sender, be equipped with the weaving needle on the support frame. The utility model provides a tufting machine broken string automatic checkout device has improved the productivity, has improved the product quality, has reduced the labour and has dropped into, the cost is reduced.
Description
Technical Field
The utility model relates to a carpet manufacture technical field, in particular to tufting machine broken string automatic checkout device.
Background
With the development of economy and the improvement of living standard, the demand of carpets is gradually increased, and the requirements on tufting machines are higher and higher. The whole production stage of the carpet comprises woolen yarn paying-off, yarn breakage braking halt wiring and carpet collection, each step needs manual operation, particularly, breakage is not easy to find, braking halt is timely carried out when breakage occurs, wiring is carried out again, manual work is needed to watch without stop at the stage, labor intensity is high, and manual work can be omitted if the manual work is careless. The operation of a special watching machine is arranged in the production process of the traditional carpet tufting machine, whether the machine is in emergency shutdown due to broken threads and other abnormal conditions during the production is checked, the production efficiency is greatly reduced, and the production cost is increased.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned among the prior art not enough, the utility model provides a tufting machine broken string automatic checkout device, its compact structure, convenient operation detects the accuracy, convenient popularization.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a tufting machine broken string automatic checkout device, includes support frame and pay-off, support frame and pay-off separately set up, pay-off includes the carriage, install the driving roller on the carriage and with the tangent cloth roller that sets up of driving roller, the side of support frame is equipped with outstanding mounting panel, be equipped with tension regulator and cloth driving drum on the mounting panel, the upper end of support frame and mounting panel is equipped with way creel A and is equipped with the photoelectric device who is used for detecting the broken string in one side of saying creel A, the support frame just says that creel A's top is equipped with the cylinder mounting bracket and installs on the cylinder mounting bracket and send the yarn cylinder, the lower extreme of cylinder mounting bracket is equipped with way creel B, the upper end of support frame is equipped with the sender, be equipped with the weaving needle on the.
As an improvement, the number of the transmission rollers is 4 and the transmission rollers are all arranged in a tangent mode with the cloth roller.
As a refinement, the optoelectronic device comprises an optoelectronic emitter and an optoelectronic receiver for receiving signals emitted by the optoelectronic emitter, wherein the optoelectronic emitter and the optoelectronic receiver are oppositely arranged.
As an improvement, the number of the yarn feeding rollers is 4, and the yarn feeding rollers are distributed in a pairwise rectangular array mode.
As an improvement, the upper end of the supporting frame is provided with a yarn conveying pipe for conveying yarns.
The utility model has the advantages that:
the utility model discloses simple structure, convenient to use through automatic checkout device, can the auto-power-off shut down when appearing unusually, can in time discover the abnormal conditions, gives rapidly and solves, has reduced the loss, has improved the productivity, has improved the product quality, has reduced the labour and has dropped into, the cost is reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a circuit diagram of the sensor of the present invention;
fig. 3 is an input diagram of the AD1 module of the present invention;
fig. 4 is an input diagram of the AD2 module of the present invention;
reference symbol comparison table:
1-support frame, 2-pay-off device, 21-support frame, 22-driving roller, 23-cloth roller, 3-mounting plate, 4-tension adjuster, 5-cloth driving roller, 6-creel A, 7-photoelectric device, 8-roller mounting frame, 81-yarn feeding roller, 9-creel B, 10-transmitter, 11-yarn conveying pipe and 12-textile needle.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
In order to make the content of the present invention more clearly understood, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the attached drawings in the embodiment of the present invention.
As shown in fig. 1-4, an automatic thread breakage detecting device for a tufting machine comprises a support frame 1 and a thread releasing device 2, wherein the support frame 1 and the thread releasing device 2 are separately arranged, the thread releasing device 2 comprises a support frame 21, a driving roller 22 arranged on the support frame 21 and a cloth roller 23 arranged in a tangent manner with the driving roller 22, a protruding mounting plate 3 is arranged at the side end of the support frame 1, a tension regulator 4 and a cloth driving roller 5 are arranged on the mounting plate 3, a yarn guide frame a6 is arranged at the upper end of the support frame 1 and the mounting plate 3, a photoelectric device 7 for detecting thread breakage is arranged at one side of the yarn guide frame a6, a roller mounting frame 8 is arranged above the yarn guide frame 1 and the yarn guide frame a6, a yarn feeding roller 81 is arranged on the roller mounting frame 8, a yarn guide frame B9 is arranged at the lower end of the roller mounting frame 8, a transmitter 10 is arranged, the support frame 1 is provided with a textile needle 12.
The number of the driving rollers 22 is 4 and the driving rollers are all arranged in a tangent mode with the cloth roller 23.
The optoelectronic device 7 comprises an optoelectronic emitter and an optoelectronic receiver for receiving signals emitted by the optoelectronic emitter, wherein the optoelectronic emitter and the optoelectronic receiver are arranged oppositely.
The number of the yarn feeding rollers 81 is 4, and the yarn feeding rollers are distributed in a pairwise rectangular array manner.
The upper end of the support frame 1 is provided with a yarn conveying pipe 11 for conveying yarns.
When the device is used, the tufting machine is used in normal production, the yarn is paid off by the yarn paying-off device 2, and is guided into a machine textile needle 12 through the corresponding yarn conveying pipe 11, and the yarn is processed by the tufting mechanism and is combined with base cloth arranged at the middle lower part of the machine body to form a carpet. During the production process, the yarn is often broken, and the yarn is difficult to find in time by manpower. The utility model discloses a broken string automatic checkout device replaces artifical inspection, and in the below of yarn, two sets of devices are installed on the orbit both sides, and one is photoelectric emitter, and another is photoelectric receiver. The photoelectric emitter can emit light beams, the photoelectric receiver receives the light beams, two sets of devices are installed in a normal running track of yarns, detected broken bar signals are processed at high speed by a microcomputer and are amplified and then self-locked to generate an alarm signal, the detected alarm signal is changed into a switching value signal and is sent to a host control system, the host is powered off and stopped, an operator is reminded to timely connect the wires, and production is continued.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and all modifications, equivalents, improvements and the like that are made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. An automatic detection device for broken yarns of a tufting machine comprises a support frame (1) and a pay-off device (2), and is characterized in that the support frame (1) and the pay-off device (2) are separately arranged, the pay-off device (2) comprises a support frame (21), a transmission roller (22) arranged on the support frame (21) and a cloth roller (23) tangentially arranged with the transmission roller (22), a protruding mounting plate (3) is arranged at the side end of the support frame (1), a tension regulator (4) and a cloth transmission roller (5) are arranged on the mounting plate (3), a yarn guide frame A (6) is arranged at the upper end of the support frame (1) and the mounting plate (3), a photoelectric device (7) used for detecting broken yarns is arranged at one side of the yarn guide frame A (6), a roller mounting frame (8) is arranged above the support frame (1) and the yarn guide frame A (6), and a yarn feeding roller (81) is arranged on the roller mounting frame (8), the lower extreme of cylinder mounting bracket (8) is equipped with way creel B (9), the upper end of support frame (1) is equipped with conveyer (10), be equipped with weaving needle (12) on support frame (1).
2. The automatic tufting machine thread breakage detection device of claim 1, wherein: the number of the transmission rollers (22) is 4 and the transmission rollers are all arranged in a tangent mode with the cloth roller (23).
3. The automatic tufting machine thread breakage detection device of claim 1, wherein: the photoelectric device (7) comprises a photoelectric emitter and a photoelectric receiver for receiving signals emitted by the photoelectric emitter, and the photoelectric emitter and the photoelectric receiver are oppositely arranged.
4. The automatic tufting machine thread breakage detection device of claim 1, wherein: the number of the yarn feeding rollers (81) is 4, and the yarn feeding rollers are distributed in a pairwise rectangular array manner.
5. The automatic tufting machine thread breakage detection device of claim 1, wherein: the upper end of the support frame (1) is provided with a yarn conveying pipe (11) for conveying yarns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920203072.4U CN210134238U (en) | 2019-02-16 | 2019-02-16 | Automatic thread breakage detection device for tufting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920203072.4U CN210134238U (en) | 2019-02-16 | 2019-02-16 | Automatic thread breakage detection device for tufting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210134238U true CN210134238U (en) | 2020-03-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920203072.4U Active CN210134238U (en) | 2019-02-16 | 2019-02-16 | Automatic thread breakage detection device for tufting machine |
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| Country | Link |
|---|---|
| CN (1) | CN210134238U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109594247A (en) * | 2019-02-16 | 2019-04-09 | 苏州多来运家居用品有限公司 | A kind of tufting machine broken string automatic detection device |
-
2019
- 2019-02-16 CN CN201920203072.4U patent/CN210134238U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109594247A (en) * | 2019-02-16 | 2019-04-09 | 苏州多来运家居用品有限公司 | A kind of tufting machine broken string automatic detection device |
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