CN104946354B - Aluminium processes fluid composition - Google Patents
Aluminium processes fluid composition Download PDFInfo
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- CN104946354B CN104946354B CN201510134769.7A CN201510134769A CN104946354B CN 104946354 B CN104946354 B CN 104946354B CN 201510134769 A CN201510134769 A CN 201510134769A CN 104946354 B CN104946354 B CN 104946354B
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Abstract
The present invention relates to aluminium to process fluid composition, there is provided there is sufficient degreaser, even and if the additive for restriction scope can also play enough processabilities, the lubricant for aluminum processing that foul smell, skin can be prevented roughening etc..A kind of aluminium processes fluid composition, it is characterized in that, it contains the mass % of hydrocarbon ils (A) 90~99 and the mass % of oiliness improver (B) 1~10,5% recovered (distilled) temperature of the hydrocarbon ils (A) is more than 190 DEG C, 95% recovered (distilled) temperature is less than 255 DEG C and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is less than 45 DEG C, comprising the alkane hydrocarbon system hydrocarbon being calculated as with hydrocarbon ils benchmark more than 90 mass %, the oiliness improver (B) is selected from ester, monohydric alcohol and carboxylic acid.
Description
Technical field
The present invention relates to aluminium processing fluid composition (lubricant for aluminum processing composition).
Background technology
Aluminium radiator fin is used in the heat exchanger of the freezing and refrigerating system of refrigerator, air-conditioning etc..Aluminium radiator fin passes through to flat
The al member (aluminum heat radiation sheet) of tabular carries out protruding processing, deep-draw processing, Punching Technology, stample fiber, thinning drawing processing
Manufactured Deng plastic working etc..The processing of these aluminum heat radiation sheets is carried out usually using finish.As finish, different alkane is used
The synthesis such as hydrocarbon are hydrocarbon (for example, referring to patent document 1).
Being attached to the finish of aluminum heat radiation sheet after processing needs to remove by heating.It is therefore desirable to finish has one
Determine the volatility of the above.If however, making the volatility of finish good, finish volatilizees, can not obtain foot before processing, in processing
Enough processabilities.In addition, when as the keeping of the aluminium radiator fin of machined material, conveyance, assembling processing between aluminium radiator fin
Lubricity deficiency when the reason for directly contacting and hindering as generation or assembling.On the other hand, if in order to prevent these from bad making
With not volatile finish, then degreaser can not be fully removed in finish removing step.
It is therefore desirable to finish is not volatile at room temperature, rapidly and is filled under the design temperature of finish removing step
Divide performance opposite as ground volatilization.In addition, from prevent foul smell, operator skin it is roughening etc. from the viewpoint of, it is expected
The inexcessive high finish of volatility.Therefore, take base oil to use readily volatilized solvent, made up by the use of additive
The countermeasure of processability.However, additive also requires high volatile, therefore the scope selected is narrow, and conventional finish can not be said completely
Meet the characteristic of above-mentioned requirements.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2-133495 publications
The content of the invention
Problems to be solved by the invention
The present invention be in view of such actual conditions form, its object is to, there is provided there is enough degreasers, simultaneously
Even and if to limit the aluminium that the additive of scope can also play enough processabilities, foul smell, skin can be prevented roughening etc.
Processing lubricating oil.
The solution used to solve the problem
In order to solve the above problems a little, further investigation is repeated in the present inventor, as a result finds by using with specific
The hydrocarbon ils of character, so as to play the effect of additive to greatest extent, so as to obtain that degreaser and processability can be made
Such opposite performance reaches the good aluminium of balance with high level and processes fluid composition, so as to complete the present invention.
That is, the present invention relates to a kind of aluminium to process fluid composition, it is characterised in that it contains the mass % of hydrocarbon ils (A) 90~99
With the mass % of oiliness improver (B) 1~10,5% recovered (distilled) temperature of the hydrocarbon ils (A) is more than 190 DEG C, 95% recovered (distilled) temperature is 255
Below DEG C and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is less than 45 DEG C, comprising being calculated as 90 mass % with hydrocarbon ils benchmark
Alkane hydrocarbon system hydrocarbon above, the oiliness improver (B) are selected from ester, monohydric alcohol and carboxylic acid.
The effect of invention
The aluminium processing fluid composition of the present invention enables high degreaser and processability to reach balance good, and press down
Foul smell processed, skin irritatin, the Health cost for suppressing operator is also contributed.
Embodiment
Hereinafter, it is described in detail for the present invention.
The aluminium processing fluid composition (hereinafter referred to as processing fluid composition) of the present invention contains hydrocarbon ils (A), the hydrocarbon ils (A)
5% recovered (distilled) temperature be more than 190 DEG C, 95% recovered (distilled) temperature is less than 255 DEG C and 5% recovered (distilled) temperature and 95% distillates temperature
The difference of degree is less than 45 DEG C, includes the alkane hydrocarbon system hydrocarbon being calculated as with hydrocarbon ils benchmark more than 90 mass %.
5% recovered (distilled) temperature of hydrocarbon ils (A) is needed for more than 190 DEG C, preferably more than 195 DEG C, so preferably 200 DEG C with
Above, it is most preferably more than 205 DEG C.When 5% recovered (distilled) temperature is less than 190 DEG C, the reason for turning into foul smell, skin irritation and make operation
Environmental degradation.
95% recovered (distilled) temperature of hydrocarbon ils (A) is needed for less than 255 DEG C, preferably less than 240 DEG C and then preferably 230 DEG C
Below, it is most preferably less than 220 DEG C.When 95% recovered (distilled) temperature is higher than 255 DEG C, removal deteriorates, infringement operating efficiency, product product
Matter.
5% recovered (distilled) temperature of hydrocarbon ils (A) and the difference of 95% recovered (distilled) temperature are needed for less than 45 DEG C, preferably less than 20 DEG C,
And then preferably less than 10 DEG C, most preferably less than 5 DEG C.When the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is more than 45 DEG C, go
Except property deterioration, infringement operating efficiency, product property.
Alkane hydrocarbon system hydrocarbon of the hydrocarbon ils (A) containing more than 90 mass %.Particularly it is expected to contain preferably more than 90 mass %, enter
The alkane hydrocarbon system hydrocarbon of carbon number 10~13 of one step preferably more than 92 mass % and then preferably more than 94 mass %.On the other hand, carbon
The content of the alkane hydrocarbon system hydrocarbon of number 10~13 is preferably below 99.5 mass %, more preferably below 99 mass % and then
Preferably below 98 mass %.When content is excessive, processability reduces, and removal reduces when very few.It should be noted that alkane
It is that hydrocarbon can be straight chain, can also be the compound with side chain, is preferably straight chain from the viewpoint of processability.
The content of n-tetradecane in hydrocarbon ils (A) is preferably below 10 mass %, more preferably below 7 mass %,
And then preferably below 4 mass %, particularly preferably below 2 mass %, be most preferably below 1 mass %.N-tetradecane contains
When measuring more, the effect of additive, processability is hindered to reduce.Additionally, there are the situation that degreaser reduces.
Olefinic component is free of in hydrocarbon ils used in the present invention.Known olefin-based hydrocarbon improves processing in the processing of aluminium
Property, the function as additive is played, therefore the olefin-based hydrocarbon contained in aluminium processing oil is used as additive to handle in the present invention.
In addition, aromatic component in hydrocarbon ils (A) is from the viewpoint of the skin of the foul smell of finish, operator are roughening,
Preferably below 5 volume %, more preferably below 3 volume % so that preferably below 2 volume %, particularly preferably 1 body
Product below %, it is most preferably 0.By the way that aromatic component is set to below 5 volume %, so as to prevent foul smell, skin thicker
It is rough etc., and can further improve the effect of the additive (oiliness improver) used, obtain good processability.
It should be noted that the aromatic component in the present invention means based on " the petroleum products-hydrocarbon type examination of JIS K 2536
Test " fluorescence indicator adsorption method and the value that determines.
Heretofore described hydrocarbon ils can be mineral oil, can also be artificial oil.Usually as hydrocarbon system solvent etc. in work
Can be with the compound of character as defined in Selection utilization among the hydrocarbon ils produced in industry.
For mineral oil when, can be to cut proper combination solvent deasphalting obtained from crude oil atmospheric distillation, solvent be extracted
Take, be hydrocracked, solvent dewaxing, hydrofinishing, sulfuric acid scrubbing, clay treatment etc. one kind or two or more process for purification and obtain
Arrive.
As artificial oil, poly alpha olefin (ethylene-propylene copolymer, polybutene, 1- octene oligomers, the 1- last of the ten Heavenly stems can be used
Alkene oligomer and their hydride etc.) etc..
It should be noted that the composition analysis gas-chromatography of hydrocarbon ils is implemented under the following conditions.
Model:Society of Shimadzu Seisakusho Ltd. manufactures GC-2010
Post:Ultra alloy_1HT(30mm×0.25mmf)
Carrier gas:He100kPa
Injection temperature:280℃
Furnace temperature:40 DEG C (5 minutes)~220 DEG C
Temperature rate:5 DEG C/min
Volume injected:0.4mL (split ratios:70/1)
The present invention processing fluid composition as (B) oiliness improver composition contain selected from (B1) ester, (B2) monohydric alcohol and
(B3) at least one kind of oiliness improver among carboxylic acid.
Ester oiliness improver as (B1) composition includes the ester as obtained from alcohol and carboxylic acid reaction.Can be monohydric alcohol as alcohol
It can also be polyalcohol.In addition, can be that monoacid can also be polyacid as carboxylic acid.
As monohydric alcohol, usually using the monohydric alcohol of carbon number 1~24.Also may be used as the alcohol that such alcohol can be straight-chain
Think the alcohol of branched, can be that saturated alcohols can also be unsaturated alcohol.Furthermore it is preferred that the alcohol of saturation and straight-chain.
As polyalcohol, usually using 2~10 yuan of alcohol, preferably 2~6 yuan of polyalcohol.
In addition, as the monoacid for forming ester oiliness improver, the straight or branched with carbon number 6~24 can be generally included
Aliphatic acid.Can be saturated fatty acid, unrighted acid or their mixture in addition, as monoacid.
As ester oiliness improver, for example, following (1b)~(7b) compositions can be included.As ester oiliness improver, such as these
It is such to illustrate composition, can use make arbitrary alcohol and carboxylic acid reaction obtained from ester, be particularly not limited to them.
The ester that (1b) monohydric alcohol is formed with monoacid
The ester that (2b) polyalcohol is formed with monoacid
The ester that (3b) monohydric alcohol is formed with polyacid
The ester that (4b) polyalcohol is formed with polyacid
The mixture of (5b) monohydric alcohol and polyalcohol, the mixed ester formed with polyacid
(6b) polyalcohol, the mixed ester formed with the mixture of monoacid and polyacid
The mixture of (7b) monohydric alcohol and polyalcohol, the mixed ester formed with the mixture of monoacid and polyacid
As ester oiliness improver, above-mentioned arbitrary ester can also be used, from the viewpoint of excellent in workability preferred (1b)
The ester that monohydric alcohol is formed with monoacid.
The total carbon number of the ester used as oiliness improver is not particularly limited, excellent from the compatibility of the hydrocarbon ils with the present invention
From the viewpoint of different, oily processability is more excellent, the total carbon number (total of the carbon number of alcohol and the carbon number of monoacid) of ester is preferably 7
Above, more preferably more than 9, most preferably more than 11.In addition, the load of removal is reduced when excessive from the total carbon number of ester
Sorrow increase, with the present invention hydrocarbon ils processability excellent in compatibility, oily it is more excellent from the viewpoint of, amount to carbon number be preferably 26 with
Under, more preferably less than 24, be most preferably less than 22.
As the monohydric alcohol of (B2) composition, go out from the viewpoint more excellent with the processability excellent in compatibility, oily of hydrocarbon ils (A)
Hair, the carbon number of monohydric alcohol is preferably more than 6, more preferably more than 8, most preferably more than 10.In addition, from carbon number it is excessive when
From the viewpoint of the worry increase of reduction removal and the processability excellent in compatibility, oily of hydrocarbon ils (A) are more excellent, carbon number is preferred
For less than 20, more preferably less than 18, most preferably less than 16.
Carboxylic acid as (B3) composition can be monoacid, can also be polyacid, from excellent with the compatibility of hydrocarbon ils (A)
Preferred monoacid from the viewpoint of different, oily processability is more excellent.In addition, from the viewpoint of excellent in workability, the carbon number of carboxylic acid
Preferably more than 6, it is more preferably more than 8, is most preferably more than 10.In addition, from the carbon number of carboxylic acid it is excessive when pollution, corrosion
Generation increase worry increase, with the processability excellent in compatibility, oily of hydrocarbon ils (A) it is more excellent from the viewpoint of, carbon number is preferred
For less than 20, more preferably less than 18, most preferably less than 16.Especially, preferably carbon number more than 10 and less than 18 saturation
Aliphatic acid or unrighted acid.
The oiliness improver used in processing fluid composition as the present invention, can only be used alone selected from above-mentioned various oiliness
1 kind among agent or used in a manner of mixture of more than two kinds, it is excellent from the situation that can further improve processability
Elect (1) as and amount to the ester of carbon number 7~26, the monohydric alcohol of (2) carbon number 6~20, (3) carbon number 6 by what monohydric alcohol and monoacid obtained
~20 monoacid and their mixture.
From the viewpoint of processability, the content of oiliness improver is calculated as more than 1 mass % with total composition benchmark, is preferably
More than 1.5 mass %, more preferably more than 2 mass %.On the other hand, for the content of oiliness improver, when content is excessive, make
The worry increase of the reduction increase of removal, therefore be below 10 mass %, preferably below 7 mass %, be more preferably 5
Below quality %.
The processing fluid composition of the present invention is as (C) composition preferably also containing oxygen-containing in addition to the oiliness improver of (B) composition
Compound.
As the oxygenatedchemicals in addition to the oiliness improver of (B) composition, can include selected from by following (C1)~
(C8) oxygenatedchemicals in the group of composition composition.
(C1) there is the alkylene oxide addition that 3~6 number-average molecular weights are more than 100 and the polyalcohol of the hydroxyl less than 1000
Thing
(C2) hydrocarbyl ether or hydrocarbyl carbonate of above-mentioned (C1) composition
(C3) number-average molecular weight is more than 100 and the PAG less than 1000
(C4) hydrocarbyl ether or hydrocarbyl carbonate of above-mentioned (C3) composition
(C5) dihydric alcohol of carbon number 2~20
(C6) hydrocarbyl ether or hydrocarbyl carbonate of above-mentioned (C5) composition
(C7) 3 yuan of alcohol of carbon number 3~20
(C8) hydrocarbyl ether or hydrocarbyl carbonate of above-mentioned (C7) composition
The polyalcohol for forming (C1) composition has 3~6 hydroxyls.Polyalcohol with 3~6 hydroxyls includes following more
First alcohol and carbohydrate.
As polyalcohol, glycerine, polyglycereol (2~4 aggressiveness of glycerine, such as two glycerine, triglycerin, four can be included
Glycerine), trimethylolalkane (such as trimethylolethane, trimethylolpropane, tri hydroxy methyl butane) and their 2~4
Aggressiveness, pentaerythrite, dipentaerythritol, 1,2,4- butantriols, the triols of 1,3,5- penta, 1,2,6- hexanetriols, 1,2,3,4- fourths four
Alcohol, D-sorbite, sorbitan, D-sorbite glycerol condensate, ribitol (adonitol), arabite, xylitol,
Mannitol, iditol (Iditol), talitol, dulcitol, Allit (Allitol) etc..
As carbohydrate, xylose, arabinose, ribose, rhamnose, glucose, fructose, galactolipin, sweet dew can be included
Sugar, sorbose, cellobiose, maltose, isomaltose, trehalose, sucrose etc..
Among them, from the viewpoint of excellent in workability, preferably glycerine, trimethylolalkane, D-sorbite.
In addition, as the alkylene oxide for forming (C1) composition, carbon number 2~6, the alkylene oxide of preferred carbon number 2~4 are used.From adding
From the viewpoint of work is excellent, optimization ethylene oxide, expoxy propane, epoxy butane, further preferred oxirane, epoxy third
Alkane.
It should be noted that in the case of using alkylene oxide of more than two kinds, the polymerized form of oxyalkylene does not limit especially
System, can be random copolymerization, or block copolymerization.In addition, alkylene oxide is set to add to the polyalcohol with 3~6 hydroxyls
When, whole hydroxyls can be added to, can also only add to a part of hydroxyl, from the viewpoint of excellent in workability, preferably
Add to whole hydroxyls.
And then the number-average molecular weight (Mn) of (C1) composition is more than 100 and less than 1000, preferably more than 100 and deficiency
800.Less than 100 frequently, the dissolubility reduction for hydrocarbon ils is not preferred by Mn.On the other hand, in the case that Mn is more than 1000,
In finish removing step, the surface remaining finish of the machined material after processing is worried, thus it is not preferred.
It should be noted that the Mn in the present invention refers to based on gel permeation chromatography (GPC) with polystyrene standard
The number-average molecular weight of conversion.
As (C1) composition, the polyalcohol with 3~6 hydroxyls can be made to carry out addition reaction with alkylene oxide and obtained
Mn be more than 100 and the compound less than 1000.In addition it is possible to use there are 3~6 hydroxyls by what is obtained by any means
The mixture of alkylene oxide addition product of polyalcohol, the commercially available polyalcohol with 3~6 hydroxyls alkylene oxide addition product it is mixed
Compound is more than 100 and the compound less than 1000 by distillation, the isolated Mn of chromatography.It should be noted that conduct
(C1) composition, these compounds can be used alone or used in a manner of mixture of more than two kinds.
(C2) composition is by Mn be more than 100 and less than 1000, be preferably more than 100 and there are 3~6 less than 800
The compound that the alkylene oxide addition product alkyl etherificate of the polyalcohol of hydroxyl or esterification form.
As (C2) composition, the terminal hydroxyl of the alkylene oxide addition product of (C1) composition part or all can be made
The compound that alkyl is etherified or esterification forms.Here, the alkyl represents alkyl, the alkene of carbon number 2~24 of carbon number 1~24
Base, the cycloalkyl of carbon number 5~7, the alkyl-cycloalkyl of carbon number 6~11, the aryl of carbon number 6~10, the alkyl virtue of carbon number 7~18
Base, carbon number 7~18 the carbon number 1~24 such as aryl alkyl alkyl.
Among them, from the viewpoint of excellent in workability, the preferably alkyl of the straight or branched of carbon number 2~18, carbon
The alkenyl of the straight or branched of number 2~18, the alkyl of the straight or branched of further preferred carbon number 3~12, oil base are (from oleyl alcohol
The residue gone after hydroxyl-removal).
As the acid used in esterification, carboxylic acid can be generally included.Can be that monoacid can also be as the carboxylic acid
Polyacid, usually using monoacid.As monoacid, the aliphatic acid of carbon number 6~24 can be included, can be the change of straight-chain
Compound can also be the compound of branched.In addition, as monoacid, can be saturated fatty acid, unrighted acid or it
Mixture.
Among them, the saturated fatty acid of particularly preferred carbon number 8~20, the unrighted acid of carbon number 8~20 and
Their mixture.It should be noted that as (C2) composition, these compounds can be used alone or with of more than two kinds mixed
The mode of compound uses.
(C3) composition is that Mn is more than 100 and the PAG less than 1000, can be used by carbon number 2~6, preferably
The compound that alkylene oxide homopolymerization or copolymerization for 2~4 form.As the alkylene oxide of carbon number 2~6, can include (C1) into
The alkylene oxide included in the explanation divided.
Among them, from the viewpoint of excellent in workability, optimization ethylene oxide, expoxy propane, epoxy butane, one is entered
Walk optimization ethylene oxide, expoxy propane.
It should be noted that in the case of using alkylene oxide of more than two kinds in the preparation of PAG, oxygen alkylene
The polymerized form of base is not particularly limited, and can be random copolymerization, can also be block copolymerization.
In addition, as (C3) composition, it is necessary to which Mn is more than 100 and less than 1000, preferably more than 120 and less than 700, Mn
Dissolubility of the PAG in hydrocarbon ils less than 100 reduces, is not preferred.On the other hand, Mn is more than 1000 poly- Asia
Alkyl diol, worry the remained on surface finish of the machined material in finish removing step after processing, thus it is not preferred.
And then as (C3) composition, it can make to be changed into more than 100 and the side less than 1000 during alkylene oxide polymerization with Mn
Compound obtained from formula is reacted.In addition it is also possible to mixed using the PAG that will be obtained by arbitrary method
It is more than 100 and the compound less than 1000 that thing, commercially available blends of polyalkylene glycols separate Mn by distillation, chromatography.
It should be noted that as (C3) composition, these compounds can be used alone or be made in a manner of mixture of more than two kinds
With.
(C4) composition is by Mn be more than 100 and less than 1000, be preferably more than 120 and the polyalkylene two less than 700
The compound that alcohol alkyl is etherified or esterification forms.As (C4) composition, can use the PAG of (C3) composition
The compound that part or all of alkyl etherificate of terminal hydroxyl or esterification form.Here, so-called alkyl represents carbon number 1~24
Alkyl, specifically, each group for example enumerated in the explanation of (C2) composition can be included.In them, from processability
From the viewpoint of excellent, preferably the alkyl of the straight or branched of carbon number 2~18, carbon number 2~18 straight or branched alkenyl,
The alkyl of the straight or branched of further preferred carbon number 3~12, oil base (from oleyl alcohol remove hydroxyl-removal after residue).
In addition, as (C4) composition, it can use and form the terminal hydroxyl esterification of the PAG of (C3) composition
Compound.As the acid used in esterification, carboxylic acid can be generally included.Can be that monoacid can also be as the carboxylic acid
Polyacid, usually using monoacid.Specifically, the acid included in the explanation of above-mentioned (C2) composition can be included.Need
It is noted that it can be used alone as (C4) composition, these compounds or used in a manner of mixture of more than two kinds.
(C5) composition is 2 yuan of alcohol of carbon number 2~20, preferred carbon number 3~18.Here, so-called 2 yuan of alcohol refers to do not have in the molecule
There is the compound of ehter bond.
(C6) composition be by carbon number 2~20, preferably carbon number 3~18 2 yuan of alcohol (wherein, include there is ether in the molecule
The compound of key) compound that forms of the alkyl compound that forms of etherificate or esterification.As (C6) composition, can use (C5)
The compound that part or all of alkyl etherificate of the terminal hydroxyl of 2 yuan of alcohol of composition forms.Here, so-called alkyl represents carbon number
1~24 alkyl, specifically, each group for example enumerated in the explanation of (C2) composition can be included.In them, from
From the viewpoint of excellent in workability, the preferred straight or branched of the alkyl of the straight or branched of carbon number 2~18, carbon number 2~18
Alkenyl, the more preferably alkyl of the straight or branched of carbon number 3~12, oil base (from oleyl alcohol remove hydroxyl-removal after residue).
In addition, as (C6) composition, it can use and be esterified one of terminal hydroxyl of 2 yuan of alcohol of (C5) composition or both
The compound formed.As the acid used in esterification, carboxylic acid can be generally included.Can be that monoacid also may be used as the carboxylic acid
Polyacid is thought, usually using monoacid.Specifically, it can include what is included in the explanation of above-mentioned (C2) composition
Acid.And then the ester of (C6) composition can be the compound for forming the esterification of one of terminal hydroxyl of 2 yuan of alcohol of (C5) composition
(partial ester), can also be the compound (full ester) for forming both esterifications of terminal hydroxyl.In them, from excellent in workability
Viewpoint is set out, preferably partial ester.It should be noted that as (C6) composition, these compounds can be used alone or with 2 kinds with
On the mode of mixture use.
(C7) composition is the trihydroxylic alcohol of carbon number 3~20, preferred carbon number 3~18.Here, so-called 3 yuan of alcohol refers in the molecule
There is no the compound of ehter bond.
(C8) composition be by carbon number 3~20, preferably carbon number 3~18 3 yuan of alcohol (wherein, include there is ether in the molecule
The compound of key) compound that forms of the alkyl compound that forms of etherificate or esterification.As (C8) composition, can use (C7)
The material that part or all of alkyl etherificate of the terminal hydroxyl of 3 yuan of alcohol of composition forms.Here, so-called alkyl represents carbon number 1
~24 alkyl, specifically, each group for example enumerated in the explanation of (C2) composition can be included.In them, from
From the viewpoint of excellent in workability, the preferred straight or branched of the alkyl of the straight or branched of carbon number 2~18, carbon number 2~18
Alkenyl, the alkyl of the straight or branched of further preferred carbon number 3~12, oil base (from oleyl alcohol remove hydroxyl-removal after residue).
In addition, as (C8) composition, can use one of terminal hydroxyl of 3 yuan of alcohol of (C7) composition or all esterifications
The compound formed.As the acid used in esterification, carboxylic acid can be generally included.Can be that monoacid also may be used as the carboxylic acid
Polyacid is thought, usually using monoacid.Specifically, the compound included in above-mentioned (C2) composition can be included.
It should be noted that the ester as (C8) composition, can be by one of the terminal hydroxyl of 3 yuan of alcohol of (C7) composition or 2 esters
Change the compound (partial ester) formed, can also be the compound (full ester) for forming whole esterifications of terminal hydroxyl.In them,
From the viewpoint of excellent in workability, preferably partial ester.
As (C8) composition, preferably among (C7) composition, glycerine, 1,2,3- butantriols, BT, 1,2,5-
Penta triol, the triols of 1,3,5- penta, the triols of 1,2,3- penta, the triols of 1,2,4- penta, 1,2,6- hexanetriols, 1,2,3- hexanetriols, 1,2,
4- hexanetriols, 1,2,5- hexanetriols, 1,3,4- hexanetriols, 1,3,5- hexanetriols, 1,3,6- hexanetriols and 1,4,5- hexanetriols
Hydrocarbyl ether or partial ester.It should be noted that as (C8) composition, these compounds can be used alone or with of more than two kinds
The mode of mixture uses.
In the present invention, can be used alone a kind of oxygenatedchemicals among above-mentioned (C1)~(C8) compositions,
The mixture of the oxygenatedchemicals of more than two kinds with different structures can be used.Among above-mentioned (C1)~(C8) compositions,
From the viewpoint of excellent in workability, preferably (C3) composition, (C4) composition, (C5) composition and (C8) composition, further preferably
(C3) composition, (C4) composition and (C8) composition.
The processing fluid composition of the present invention can not contain oxygenatedchemicals (C), and in the case of containing, its content is with the profit
The total amount benchmark meter of lubricating oil is preferably 0.01~5 mass %.That is, the content of oxygenatedchemicals is preferably more than 0.01 mass %,
More preferably more than 0.05 mass %, and then preferably more than 0.1 mass %.On the other hand, the content of oxygenatedchemicals
Preferably below 5 mass %, more preferably below 2.5 mass %, and then preferably below 2.0 mass %.Oxygen-containing chemical combination
When the content of thing is very few, that processability is insufficient be present, it is corresponding with content there is also that can not obtain even if increasing content
The situation of effect.
, as needed, can also be single in order to further improve its excellent effect in the processing fluid composition of the present invention
Solely or combine two or more contain olefin-based hydrocarbon, EP agent, antioxidant, antirust agent, anticorrosive, defoamer etc. addition
Agent.
, can the alkene containing carbon number 8~16, especially carbon number 12~14 as olefin-based hydrocarbon.Olefin-based hydrocarbon is to divide
There is the chain hydrocarbon of unsaturated bond, or there is the hydrocarbon of 1 double bond in intramolecular, can also be with more than 2 in sub
The hydrocarbon of double bond, it is however preferred to have the hydrocarbon of 1 double bond.In addition, the position for double bond is it is not also specifically limited, excellent from lubricity
From the viewpoint of, preferably there is the hydrocarbon of double bond in end.In addition, even if alkene can be straight chain, for the alkene with side chain
It is not related, but straight chain is especially effective to processability.Therefore, it is preferably the alpha-olefin of straight chain as alkene.
As the alpha-olefin of straight chain, can include 1- laurylenes, 1- tridecylenes, 1-tetradecylene and their 2 kinds with
On mixture etc..It should be noted that as linear alpha-olefin, the alkene as obtained from various manufacture methods can be used
Hydrocarbon, such as the ethylene low polymer as obtained from usual way makes vinyl polymerization can be used.In addition, as straight chain alpha-alkene
Hydrocarbon, these compounds can be used alone or used in a manner of mixture of more than two kinds.
The content of olefin-based hydrocarbon is preferably 1~30 mass %, more preferably 3~25 matter in terms of total composition benchmark
Measure % and then preferably 5~20 mass %.It is insufficient for the effect of processability when the content of alkene is very few, when excessive, go
Except property reduces.
As EP agent, the phosphorous such as the phosphates such as tricresyl phosphate, dialkyl group H-Phosphonate can be included
The organo-metallic compounds such as the phosphorus series compound and zinc dialkyl dithiophosphate of acid esters etc..
As the phosphorus series compound as EP agent, preferably phosphite ester, particularly preferred dialkyl group H-Phosphonate.
The preferred carbon number 4~18 of alkyl, particularly preferred 6~12 straight chained alkyl now.In addition, the content of EP agent is with composition
Total amount benchmark meter is preferably 0.02~10 mass %, more preferably 0.05~5 mass % and then preferably 0.1~2 matter
Measure %.
As antioxidant, the phenol system compounds such as BHT (DBPC), phenyl-α-naphthalene can be included
The organo-metallic compound such as the aromatic amines such as amine and zinc dialkyl dithiophosphate.
As antirust agent, the sulfonate such as salt, the dinonylnaphthalene sulfonic acid salt of the aliphatic acid such as oleic acid, anhydrosorbitol can be included
Partial ester, amine and its derivative of the polyalcohols such as alcohol monoleate, phosphate and its derivative.
As anticorrosive, BTA etc. can be included.
As defoamer, silicone-based material can be included.
The total content of above-mentioned additive is preferably generally 0.1 matter in terms of the total amount benchmark of the processing fluid composition of the present invention
Measure more than % and below 5 mass %.
The processing oil composition of the present invention is used as the processing oil agent of aluminium, is especially suitable as the processing of aluminum heat radiation sheet
Use finish.It should be noted that the material as aluminum heat radiation sheet, mostly using fine aluminium, but can also use aluminium alloy.This
Outside, processing fluid composition of the invention can carry out the precoating of hydrophilic coating film processing in advance for the surface of aluminum heat radiation sheet
Material and the materials'use without processing as carrying out.Generally, in the case of precoated material, it can use and only include mineral oil
The possibility that is processed of finish it is high, in the case that the material of precoating treatment is not carried out in processing, processing oil group of the invention
Compound preferably comprises above-mentioned oxygenatedchemicals.
Processing for the aluminium of the processing fluid composition using the present invention, makes processing fluid composition by being coated with, spraying etc.
The surface of aluminum is contacted, the working processes such as plastic working is carried out, then, machining object is heated, so as to remove this
The processing fluid composition of invention.Therefore, it is used for the washing procedure for removing processing oil after processing according to the present invention it is possible to omit.
It should be noted that here, so-called overlay film refers to be formed from the corrosion resistance substrate overlay film on aluminum heat radiation sheet
The film formed with the hydrophilic coating film being formed on the overlay film.As corrosion resistance substrate overlay film, inorganic system's base can be included
Bottom overlay film and organic system substrate overlay film.As inorganic system's substrate overlay film, for example, chromate overlay film can be included, boehmite covers
Film, silicic acid overlay film or the overlay film for combining them.In addition, as the material for being commonly used as organic system substrate overlay film, for example,
The vinylites such as polyvinyl chloride, vinylacetate, polyethylene, polypropylene can be included;Acrylic resin;Epoxy tree
Fat;Polyurethane series resin;Phenylethylene resin series;Phenolic resin;Fluorine resin;Silicon system resin;Diallyl phthalate system
Resin;Polycarbonate-based resin;Polyamide series resin;Alkyd system resin;Polyester based resin;Urea melamine;Bunching
Aldehyde system resin and fiber system resin.
It should be noted that the processing as aluminum heat radiation sheet, for example, prominent processing, deep-draw processing, punching can be included
Cut processing, stample fiber and elevated thinning drawing processing is thinned in the tubular upstanding wall for being intubated bore periphery.
Embodiment
It is exemplified below embodiment and specifically describes the present invention, the present invention is not limited to these embodiments.
It should be noted that the hydrocarbon ils and additive that are used in embodiment and comparative example are as described below.
(hydrocarbon ils)
A1:The hydrocarbon ils of linear paraffins containing 99 mass % above carbon numbers 11, and 5% recovered (distilled) temperature be 210 DEG C, 95%
Recovered (distilled) temperature is 213 DEG C, and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is 3 DEG C.
A2:The straight chain chain of linear paraffins containing 90 mass % above carbon numbers 11,99 mass % above carbon numbers 10~13
The hydrocarbon ils of alkane, and 5% recovered (distilled) temperature is 192 DEG C, 95% recovered (distilled) temperature is 226 DEG C, 5% recovered (distilled) temperature and 95% recovered (distilled) temperature
Difference be 34 DEG C.
A3:The straight chain chain of linear paraffins containing 90 mass % above carbon numbers 11,99 mass % above carbon numbers 10~13
The hydrocarbon ils of alkane, and 5% recovered (distilled) temperature is 203 DEG C, 95% recovered (distilled) temperature is 237 DEG C, 5% recovered (distilled) temperature and 95% recovered (distilled) temperature
Difference be 34 DEG C.
A4:The straight chain chain of linear paraffins containing 90 mass % above carbon numbers 11,99 mass % above carbon numbers 10~13
The hydrocarbon ils of alkane, and 5% recovered (distilled) temperature is 199 DEG C, 95% recovered (distilled) temperature is 231 DEG C, 5% recovered (distilled) temperature and 95% recovered (distilled) temperature
Difference be 32 DEG C.
A5:The hydrocarbon ils of branched alkanes containing 99 mass % above carbon numbers 11, and 5% recovered (distilled) temperature be 211 DEG C, 95%
Recovered (distilled) temperature is 213 DEG C, and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is 2 DEG C.
A6:The straight chain chain of linear paraffins containing 90 mass % above carbon numbers 13,99 mass % above carbon numbers 10~13
The hydrocarbon ils of alkane, 5% recovered (distilled) temperature is 218 DEG C, 95% recovered (distilled) temperature is 253 DEG C, 5% recovered (distilled) temperature and 95% recovered (distilled) temperature it
Difference is 35 DEG C.
A7:The straight chain chain of linear paraffins containing 90 mass % above carbon numbers 13,99 mass % above carbon numbers 10~13
The hydrocarbon ils of alkane, and 5% recovered (distilled) temperature is 202 DEG C, 95% recovered (distilled) temperature is 243 DEG C, 5% recovered (distilled) temperature and 95% recovered (distilled) temperature
Difference be 41 DEG C.
A8:The hydrocarbon ils of alkyl naphthene containing 99 mass % above carbon numbers 11, and 5% recovered (distilled) temperature be 209 DEG C, 95%
Recovered (distilled) temperature is 213 DEG C, and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is 4 DEG C.
A9:The hydrocarbon ils of alkylbenzene containing 99 mass % above carbon numbers 11, and 5% recovered (distilled) temperature is 214 DEG C, 95% distillates
Temperature is 219 DEG C, and the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature is 5 DEG C.
(oiliness improver)
B1-1:Butyl stearate
B1-2:Methyl caprylate
B2-1:Laruyl alcohol
B2-2:Branch's alcohol of carbon number 13
B2-3:Oleyl alcohol
B3-1:Laurate
B3-2:Stearic acid
(oxygenatedchemicals)
C1-1:The propylene oxide adduct (number-average molecular weight 250) of glycerine
C3-1:The mass ratio 3 of tripropylene glycol (molecular weight 192) and four propane diols (molecular weight 250):1 mixture
C4-1:Single oleyl ether of tetraethylene glycol (molecular weight 194)
C4-2:Two oleyl ethers of tetraethylene glycol (molecular weight 194)
C4-3:The dilaurate of polyethylene glycol (number-average molecular weight 200)
C4-4:The dioleate of polyethylene glycol (number-average molecular weight 200)
C4-5:The distearate of polyethylene glycol (number-average molecular weight 300)
C8-1:The mass ratio 1 of diolein and glycerol trioleate:1 mixture
(other additives)
D1:Phosphite ester (dialkyl group H-Phosphonate, the straight chained alkyl that alkyl is carbon number 8.)
D2:Antioxidant (BHT)
D3:The linear alkene of linear alkene containing 90 mass % above carbon numbers 11,99 mass % above carbon numbers 10~13
Hydrocarbon ils, and 5% recovered (distilled) temperature is 184 DEG C, 95% recovered (distilled) temperature is 214 DEG C, the difference of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature
For 30 DEG C.
(embodiment 1~34 and comparative example 1~7)
Each lubricant oil composite for preparing each lubricant oil composite of the invention shown in table 1 and comparing, carry out
Following evaluation test.Its result is recorded in table 1 in the lump.The content (quality %) of hydrocarbon ils and additive is total with composition
Counted on the basis of amount.In addition, T5, T95, T95-T5 in table represent respectively 5% recovered (distilled) temperature (DEG C), 95% recovered (distilled) temperature (DEG C),
The difference (DEG C) of 5% recovered (distilled) temperature and 95% recovered (distilled) temperature.
(workability test)
Each lubricating oil is coated on to length 300mm × wide 30mm × thickness 0.6mm aluminium sheet (material:JISA1050 materials)
Two sides, it is clipped in the metal clamp dog (material with planar portions:SKD11) with having the metal clamp dog (material of planar portions:SKD11) it
Between, measure while with 980N (100kgf) power briquetting, while by aluminium sheet to a direction with the side of drawing speed 120mm/ minutes
Power during formula drawing, coefficient of friction is calculated by the pulling capacity needed.The situation that the coefficient of friction calculated is less than 0.55 is judged as
With sufficient lubricity, it is qualified to be evaluated as.
(removal evaluation)
Aluminium test film after being washed with solvent carries out weighing after standing 10 minutes in 120 DEG C of constant temperature mortises.Will now
Weight be set to A (g).Then, the test film is cooled to room temperature in drier, with 2g/m2It is coated with sample oil.Before being coated with
The quality of test film be set to B (g), the quality of the test film after coating is set to C (g).By the test film in 120 DEG C of constant temperature mortises
Interior to stand 1 minute, then weighing at once, is set to D (g).Then, by obtaining the oily evaporation capacity of sample with following formula.Evaporation capacity
It is judged as that there is sufficient removal for more than 90% situation, it is qualified to be evaluated as.
Evaporation capacity (%)=100 × (D-A)/(C-B)
(foul smell judgement)
10 subjects hear the foul smell for the sample oil for being warmed to 40 DEG C, are evaluated with 3 grades." foul smell will be experienced " to be set to
1 point, " will somewhat experience foul smell " and be set to 2 points, " will not experience foul smell " and be set to 3 points, obtain average mark.It is equally divided into 2.0
Situation above is judged as thering is sufficient foul smell inhibition, and it is qualified to be evaluated as.In particular more than 2.5 situation is judged as smelly
Gas inhibition is very excellent.In table, more than 2.5 points will be equally divided into set and represented with "○", by less than 2.5 points and 2.0 points
Represented, will be represented less than 2.0 points with "×" with " △ " above.
(skin irritatin sex determination)
Make the sample oil containing 0.5ml in commercially available adhesive plaster, be attached to the inner side of the wrist of 10 subjects, observation 24 is small
When after skin state, evaluated with 3 grades.It is that " red " is set to 1 point, is set to 2 for " red slightly " by the state of skin after experiment
Divide, be set to 3 points for " not changing ", obtain average value.The situation for being equally divided into more than 2.0 is judged as that skin irritatin is weak enough,
It is qualified to be evaluated as.In particular more than 2.5 situation is judged as that skin irritatin is very weak.In in table, more than 2.5 points are equally divided into
Represented with "○", less than 2.5 points and more than 2.0 points " △ " will be used to represent, "×" will be used less than 2.0 points.
Table 1
Claims (36)
1. a kind of aluminium processes fluid composition, it is characterised in that it contains the mass % of hydrocarbon ils (A) 90~99 and oiliness improver (B) 1~10
Quality %, 5% recovered (distilled) temperature of the hydrocarbon ils (A) is more than 190 DEG C, 95% recovered (distilled) temperature is less than 255 DEG C and 5% evaporates
The difference for going out temperature and 95% recovered (distilled) temperature is less than 45 DEG C, includes the alkane hydrocarbon system being calculated as with hydrocarbon ils benchmark more than 90 mass %
Hydrocarbon, the oiliness improver (B) are selected from ester, monohydric alcohol and carboxylic acid.
2. aluminium according to claim 1 processes fluid composition, it is characterised in that alkane hydrocarbon system hydrocarbon is linear paraffins.
3. aluminium according to claim 1 or 2 processes fluid composition, it is characterised in that hydrocarbon ils contains more than 90 mass %
The alkane hydrocarbon system hydrocarbon of carbon number 10~13.
4. aluminium according to claim 1 or 2 processes fluid composition, it is characterised in that the n-tetradecane content in hydrocarbon ils is
Below 10 mass %.
5. aluminium according to claim 3 processes fluid composition, it is characterised in that the n-tetradecane content in hydrocarbon ils is 10 matter
Measure below %.
6. aluminium according to claim 1 or 2 processes fluid composition, wherein, aromatic component in hydrocarbon ils for 1 volume % with
Under.
7. aluminium according to claim 3 processes fluid composition, wherein, the aromatic component in hydrocarbon ils is below 1 volume %.
8. aluminium according to claim 4 processes fluid composition, wherein, the aromatic component in hydrocarbon ils is below 1 volume %.
9. aluminium according to claim 5 processes fluid composition, wherein, the aromatic component in hydrocarbon ils is below 1 volume %.
10. aluminium according to claim 1 or 2 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
Ester, the monohydric alcohol of carbon number 6~20 and the carboxylic acid of carbon number 6~20.
11. aluminium according to claim 3 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
12. aluminium according to claim 4 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
13. aluminium according to claim 5 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
14. aluminium according to claim 6 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
15. aluminium according to claim 7 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
16. aluminium according to claim 8 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
17. aluminium according to claim 9 processes fluid composition, it is characterised in that oiliness improver (B) is selected from carbon number 7~26
The carboxylic acid of ester, the monohydric alcohol of carbon number 6~20 and carbon number 6~20.
18. aluminium according to claim 1 or 2 processes fluid composition, it is characterised in that also contains with total composition benchmark
It is calculated as 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
19. aluminium according to claim 3 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
20. aluminium according to claim 4 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
21. aluminium according to claim 5 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
22. aluminium according to claim 6 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
23. aluminium according to claim 7 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
24. aluminium according to claim 8 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
25. aluminium according to claim 9 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
26. aluminium according to claim 10 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
27. aluminium according to claim 11 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
28. aluminium according to claim 12 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
29. aluminium according to claim 13 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
30. aluminium according to claim 14 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
31. aluminium according to claim 15 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
32. aluminium according to claim 16 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
33. aluminium according to claim 17 processes fluid composition, it is characterised in that also contains in terms of total composition benchmark
For 0.01~5 mass % oxygenatedchemicals (C) in addition to oiliness improver (B).
34. aluminium according to claim 18 processes fluid composition, it is characterised in that oxygenatedchemicals (C) is the equal molecule of number
Measure more than 100 and the PAG less than 1000 or derivatives thereof.
35. the aluminium processing fluid composition according to claim any one of 19-33, it is characterised in that oxygenatedchemicals (C) is
Number-average molecular weight more than 100 and PAG less than 1000 or derivatives thereof.
36. a kind of processing method for the processing for carrying out aluminium, wherein, the aluminium processing any one of usage right requirement 1~35
Fluid composition.
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CN101627108A (en) * | 2007-01-12 | 2010-01-13 | 丰田纺织株式会社 | The method that is used for lubricant and this lubricant processing metallic of use of processing metallic |
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