CN104943920A - Automatic mark making system and method for cotton bale - Google Patents
Automatic mark making system and method for cotton bale Download PDFInfo
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- CN104943920A CN104943920A CN201510346265.1A CN201510346265A CN104943920A CN 104943920 A CN104943920 A CN 104943920A CN 201510346265 A CN201510346265 A CN 201510346265A CN 104943920 A CN104943920 A CN 104943920A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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Abstract
The invention relates to an automatic mark making system and method for a cotton bale. The system comprises a bale rotating platform, a mark making spray head, an embedded mark making spray head driving device and an automatic control device; the mark making spray head is arranged on the embedded mark making spray head driving device, and one side or two sides of the bale rotating platform are each provided with one embedded mark making spray head driving device; when only one side of the bale rotating platform is provided with the embedded mark making spray head driving device, and after the bale rotating platform conveys one end of the cotton bale to the mark making position, the automatic control device starts the mark making spray head and the embedded mark making spray head driving device to conduct spray marking of cotton bale information on the end of the cotton bale; after mark making is completed, the automatic control device makes the mark making spray head and the embedded mark making spray head driving device stop and controls the bale rotating platform to rotate to convey the other end of the cotton bale to the mark making position, and spray marking of the cotton bale information is conducted on the other end of the cotton bale; when the two sides of the bale rotating platform are each provided with the embedded mark making spray head driving device, the automatic control device starts the mark making spray head and the embedded mark making spray head driving device to conduct spray marking of the cotton bale information on the two ends of the cotton bale simultaneously.
Description
Technical field
The present invention relates to a kind of bale of cotton mark system, particularly about a kind of bale of cotton mark system and method automatically.
Background technology
Along with deepening continuously of Cotton in China quality control surveillance system reform, cotton processing industry requires further urgent to the informationization technology of cotton logistics, in cotton packing national standard, mandatory requirement carries out mark mark in bale of cotton both ends of the surface.Current Cotton in China processing enterprise generally adopts the bale of cotton the mark pattern of manual work, namely by workman by the essential information ink of the bale of cotton by engraving scrubbing brush on the bale of cotton.Because the Bale No. of every bag cotton, weight, the information such as degree of quality and date manufactured are different, often the content of bag cotton shipping mark can constantly change, artificial mark promptly and accurately will complete this work, not only labour intensity is large, and error rate is high, it is unclear that result can form the bale of cotton mark information, and mark cost is more and more higher, also easily cause the pollution of the bale of cotton simultaneously, be more and more difficult to the requirement adapting to modernization cotton processing technology and technology.Therefore, artificial the mark operation that automatic the mark technology of the bale of cotton replaces present stage is trend of the times, imperative.
Summary of the invention
For the problems referred to above, the object of this invention is to provide a kind of can Information Monitoring automatically, automatically complete the bale of cotton automatically the mark system and method for mark.
For achieving the above object, the present invention takes following technical scheme: a kind of bale of cotton is mark system automatically, it is characterized in that: it comprises subcontracts platform, mark shower nozzle, sunk mark head drive device and automatic control device; Described mark shower nozzle is arranged on sunk mark head drive device, subcontracts the one or both sides of platform described in described sunk mark head drive device is arranged at; When only described subcontract platform side described sunk mark head drive device is set time, describedly subcontract after bale of cotton one end is transported to mark position by platform, described automatic control device starts described mark shower nozzle and described sunk mark head drive device, described sunk mark head drive device drives described mark shower nozzle vertical lift and parallel motion, with to the bale of cotton information needed for the described bale of cotton one end spray printing subcontracted on platform; After this bale of cotton one end mark completes, described automatic control device controls described mark shower nozzle and described sunk mark head drive device, below the defeated envelope curve plane of platform is subcontracted described in making it decline to sink to, and control described in subcontract platform rotate the bale of cotton other end is delivered to mark position after stop, start described mark shower nozzle and described sunk mark head drive device simultaneously, again make described mark shower nozzle vertical lift and parallel motion with to the bale of cotton information needed for bale of cotton other end spray printing; When described subcontract platform both sides described sunk mark head drive device is all set time, describedly subcontract after the bale of cotton is transported to mark position by platform, described automatic control device starts mark shower nozzle and described sunk mark head drive device described in both sides, the mark head drive device of sunk described in both sides drive described mark shower nozzle simultaneously vertical lift and parallel motion with to the described bale of cotton information of bale of cotton two ends simultaneously needed for spray printing subcontracted on platform.
Described platform of subcontracting comprises platform device of rotation driving, platform framework, platform rotating support shaft, platform skeleton, defeated turn-up mechanism and defeated Packet driven mechanism; Described platform device of rotation driving is fixed on described platform framework, and the mouth of described platform device of rotation driving connects described platform rotating support shaft, and described platform rotating support shaft is arranged on described platform framework; Described platform skeleton is arranged on the upper end of described platform rotating support shaft; The described defeated turn-up mechanism of described platform skeleton top fixed installation, described defeated Packet driven mechanism is arranged in the middle part of described platform skeleton, the mouth of described defeated Packet driven mechanism connects described defeated turn-up mechanism by transmission device, thus drives the bale of cotton on described defeated turn-up mechanism to move.
The top of described platform framework is the horizontal plate being provided with through hole in the middle of, and the midway location of described through hole is provided with one with the bearing seat of bearing, and described platform rotating support shaft is arranged on described platform framework through described bearing; Described platform device of rotation driving is fixedly mounted on below described horizontal plate; The bottom of described platform skeleton is installed with several support wheels, and described support wheel rolls on described horizontal plate, to play the effect of platform skeleton described in supplemental support; Meanwhile, a baffle plate for preventing the bale of cotton from misplacing all is installed with in the both sides, top of described defeated turn-up mechanism.
Described sunk mark head drive device comprises fixed frame, y-axis motor, the first transmission device, Y-axis leading screw, movable frame, stay bearing plate, X-axis motor, X-axis screw mandrel, the second transmission device and slide unit; The both sides of described fixed frame are respectively provided with a vertical slide rail, and the bottom of described fixed frame is fixedly installed described y-axis motor, and the mouth of described y-axis motor drives described Y-axis screw turns by described first transmission device; Described movable frame is connected with described Y-axis leading screw by screw, and the both sides of described movable frame are respectively fixed with a sliding sleeve, and described sliding sleeve is set on described vertical slide rail; Described y-axis motor starts the described Y-axis screw turns of drive, and then drives described movable frame to move up and down along described vertical slide rail; The top of described movable frame is fixedly installed described stay bearing plate, and described X-axis motor is arranged on described stay bearing plate bottom, and described X-axis screw mandrel level is arranged on described stay bearing plate, and the mouth of described X-axis motor connects described X-axis screw mandrel by described second transmission device; Be provided with an oblong aperture in the middle of described stay bearing plate, the bottom surface of described stay bearing plate is fixed with a horizontal slide rail, described horizontal slide rail is provided with a slide block, and described slide block is connected with described X-axis screw mandrel by screw; Described slide unit is made up of upper and lower two-ply, described top plate is positioned at described support plate top surface by described oblong aperture, described lower plywood is positioned at the bottom surface of described stay bearing plate, the described lower plywood of described slide unit is fixedly connected with described slide block, described the mark shower nozzle of described top plate fixed installation of described slide unit.
Described automatic control device comprise one be arranged on described in subcontract the control housing of platform interior, be provided with data trap, transcriber, printhead controller, guidance panel and electric machine controller in described control housing; The information of collection for automatically subcontracting the relevant information of the bale of cotton on platform described in collection, and is sent to described transcriber by described data trap; Described transcriber selects from the information received needs spray printing to the information on the bale of cotton, and sends in described printhead controller after the bale of cotton information chosen being converted to the information format that described printhead controller can read and store; Instruction for receiving the instruction of operating personal, and is sent to described electric machine controller by described guidance panel, and described electric machine controller is printhead controller according to the instruction reed time controll received, and then controls the information of described mark shower nozzle spray printing storage; Described automatic control device also comprises the bale of cotton position transduser of the rear and front end being arranged on described defeated turn-up mechanism, what be arranged on described platform frame roof side subcontracts platform position sensor, be arranged on described stay bearing plate side and X-axis limit sensors for identifying the zero position that described mark shower nozzle moves along X-axis, and be arranged on bottom described fixed frame and Y-axis limit sensors for identifying the zero position that described movable frame moves along Y-axis; Described bale of cotton position transduser is by the location information of the bale of cotton on the described defeated turn-up mechanism gathered and send to described electric machine controller, and described electric machine controller controls the start and stop of described defeated Packet driven mechanism according to the bale of cotton location information received, thus controls bale of cotton position; Described subcontract platform position sensor identify described platform skeleton zero position and by gather described platform skeleton rotational angle and send to described electric machine controller, described electric machine controller controls the start and stop of described platform device of rotation driving according to the rotational angle information received, thus controls the rotation of described platform skeleton; Mark shower nozzle described in collection is also sent to described electric machine controller along the information that X-axis is moved by the zero position that described the mark shower nozzle of described X-axis limit sensors mark moves along X-axis, described electric machine controller controls described X-axis motor according to the information of the described X-axis limit sensors received, thus controls described mark shower nozzle moving along X-axis; The described movable frame gathered is sent to described electric machine controller along the information that Y-axis is moved by described Y-axis limit sensors, described electric machine controller controls described y-axis motor according to the information of the described Y-axis limit sensors received, thus controls the adjustable height along Y-axis of described mark shower nozzle.
Install a heating arrangement in described control housing, described heating arrangement adopts resistance heater or PTC to heat components and parts.
Described mark shower nozzle adopts high parsing shower nozzle or dot matrix shower nozzle, and wherein, dot matrix shower nozzle is counted between 16-64 point, and high parsing shower nozzle resolution is 300-600dpi.
A kind of bale of cotton mark method automatically, it comprises the following steps, 1) automatic for the bale of cotton mark system is arranged on the defeated envelope curve of the bale of cotton of processing factory, 2) data trap gathers the information of the bale of cotton on the defeated envelope curve of the bale of cotton automatically, and the bale of cotton information of collection is sent to transcriber in real time, transcriber selects from the bale of cotton information received needs spray printing to the information on the bale of cotton, and sending to printhead controller after the bale of cotton information chosen being converted to the information format that printhead controller can identify, printhead controller stores bale of cotton information, 3) after the data acquisition of data trap to the bale of cotton completes, the defeated envelope curve of the bale of cotton continues the conveying bale of cotton, until arrive on defeated turn-up mechanism, the bale of cotton location information collected is sent to electric machine controller by the bale of cotton position transduser at defeated turn-up mechanism two ends, electric machine controller controls the start and stop of defeated Packet driven mechanism according to the bale of cotton location information received, thus adjustment bale of cotton position, make the bale of cotton arrive mark position, mark is carried out to the bale of cotton and is divided into following two kinds of situation: I) use single mark shower nozzle, first mark is carried out to bale of cotton one end, again mark is carried out to the bale of cotton other end, concrete steps are: after 1. bale of cotton one end arrives mark position, bale of cotton position transduser sends signal, by motor controller controls y-axis motor and X-axis electric motor starting, thus drive movable frame to rise, mark shower nozzle moves in the horizontal direction simultaneously, the spray of mark is cephalomotor while, electric machine controller sends synchronizing signal to printhead controller, printhead controller is according to the synchronizing signal received, after movable frame rising puts in place, the first row content of spray printing is needed by this bale of cotton to send to mark shower nozzle, thus realize the first row spray printing, then, mark shower nozzle decline certain altitude, start the second row spray printing, the like until complete last column spray printing, the mark of bale of cotton one end completes, 2. after one end mark of the bale of cotton completes, motor controller controls mark shower nozzle drops to below defeated envelope curve, and judges whether the second end mark of the bale of cotton completes, if the second end mark completes, the defeated turn-up mechanism of motor controller controls carries this bale of cotton to leave, and waits for the next bale of cotton, if the second end mark does not complete, then control to subcontract platform and drive the bale of cotton to rotate, make the bale of cotton other end enter mark position, get back to step 1., the rotation subcontracting platform is divided into following two kinds of situations according to the situation of the bale of cotton: if A bale of cotton two ends or one end need to stitch packet header on rotatable platform, then subcontract the first 90-degree rotation of platform, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel to electric machine controller, electric machine controller is subcontracted platform according to the signal control received and is continued 90-degree rotation, makes the bale of cotton other end enter mark position, if the B bale of cotton platform does not need seam bag subcontracting, then subcontract platform and directly revolve turnback, make the bale of cotton other end enter mark position, II) two mark shower nozzle is used, to two ends the mark simultaneously of the bale of cotton, following two kinds of situations are divided into according to the situation of the bale of cotton: if a bale of cotton platform does not need seam bag subcontracting during mark, after then the bale of cotton arrives and subcontracts platform, sunk the mark head drive device at platform two ends is directly subcontracted by motor controller controls, thus drive two mark shower nozzles to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, directly carry this bale of cotton to leave by the defeated turn-up mechanism of motor controller controls, and wait for the next bale of cotton, if the b bale of cotton platform needs seam bag subcontracting, after then the bale of cotton arrives and subcontracts platform, electric machine controller stops after automatically controlling to subcontract platform 90-degree rotation, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel to electric machine controller, and electric machine controller is subcontracted platform according to the signal control received and continued 90-degree rotation and stop, motor controller controls subcontracts sunk the mark head drive device at platform two ends, thus drive two mark shower nozzles to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, carry this bale of cotton to leave by the defeated turn-up mechanism of motor controller controls, and wait for the next bale of cotton.
Bale of cotton information comprises the place of production of the bale of cotton, process unit, quality identification, weight, Bale No., date manufactured, different fine content, lot number.
Mark line number is 5 ~ 7 row.
The present invention is owing to taking above technical scheme, it has the following advantages: 1, the present invention includes and subcontract platform, mark shower nozzle, sunk mark head drive device and automatic control device, integrate the information acquisition of the bale of cotton and automatic mark function, without the need to manual operation, realize on-line Full the mark of the bale of cotton, traditional artificial mark operation can be replaced, therefore can raise the efficiency, reduce labour intensity.2, the present invention will subcontract platform and sunk mark head drive device organically combines, mark shower nozzle is used to complete bale of cotton two ends mark, decrease installing space, cost is low, reliability is high, be applicable to 30 ~ 40 bag/hour output, two mark shower nozzles also can be used to carry out mark to bale of cotton two ends simultaneously, greatly can improve mark efficiency, meet 60 bag/hour high yield requirement.3, platform of subcontracting of the present invention can realize bale of cotton parallel motion, 360 degree of rotations, therefore safety of workers can be facilitated to stitch bag, and be applicable to the bale of cotton of Different Package form, make system adapt to straight line or arbitrarily angled defeated envelope curve installation, every bale of cotton mark shipping mark position consistency can be guaranteed simultaneously.4, sunk of the present invention mark head drive device comprises fixed frame and movable frame, movable frame is along moving up and down along the vertical slide rail of fixed frame both sides, thus the mark shower nozzle on movable frame both can have been driven to move up and down, mark shower nozzle parallel motion can be made simultaneously, both installing space was reduced, facilitate field staff to work and check, multirow mark can be realized again.5, autonomous cruise speed system of the present invention comprises data trap, electric machine controller, printhead controller, transcriber and guidance panel, data trap can online, in real time, gather the various information of the bale of cotton automatically, information acquisition accurately, efficiently, electric machine controller can control parallel motion and the rotation of the bale of cotton, complete automatic the mark of the bale of cotton two end faces continuously, mark content meets the regulation of Cotton in China packaging standard (GB1103.1) completely.6, mark shower nozzle of the present invention adopts dot matrix shower nozzle or highly resolves shower nozzle, both can on the bale of cotton spray printing effect word clearly, also can the pattern such as spray printing trade mark attractive in appearance.7, printhead controller of the present invention has memory function, can store the data message of several bale of cottons simultaneously, keeps the continuity of manufacturing line work.The present invention can be widely used in cotton processing technology.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation that the present invention subcontracts platform;
Fig. 3 is the structural representation of sunk of the present invention mark head drive device;
Fig. 4 is schematic flow sheet of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail.
Embodiment one:
As shown in Figure 1, automatic the mark system of the bale of cotton that the present embodiment provides comprises subcontracts platform 1, mark shower nozzle 2, sunk mark head drive device 3 and automatic control device.Mark shower nozzle 2 is arranged on sunk mark head drive device 3, and sunk mark head drive device 3 is arranged at the side of subcontracting platform 1.Subcontract after bale of cotton one end is transported to mark position by platform 1, automatic control device starts mark shower nozzle 2 and sunk mark head drive device 3, sunk mark head drive device 3 drives mark shower nozzle 2 vertical lift and parallel motion, with to the bale of cotton information needed for the bale of cotton one end spray printing subcontracted on platform 1.After this bale of cotton one end mark completes, automatic control device controls mark shower nozzle 2 and sunk mark head drive device 3, make it sink to and subcontract below the defeated envelope curve plane of platform 1, and control subcontract platform 1 rotate the bale of cotton other end is delivered to mark position after stop, start mark shower nozzle 2 and sunk mark head drive device 3 simultaneously, again make mark shower nozzle 2 vertical lift and parallel motion to the bale of cotton information needed for bale of cotton other end spray printing.
In a preferred embodiment, as shown in Figure 2, subcontract platform 1 and comprise platform device of rotation driving 101, platform framework 102, platform rotating support shaft 103, platform skeleton 104, defeated turn-up mechanism 105 and defeated Packet driven mechanism 106.Platform device of rotation driving 101 is fixed on platform framework 102, and the mouth connecting platform rotating support shaft 103 of platform device of rotation driving 101, platform rotating support shaft 103 is arranged on platform framework 102.Platform skeleton 104 is arranged on the upper end of platform rotating support shaft 103.Platform skeleton 104 top fixedly mounts defeated turn-up mechanism 105, and defeated Packet driven mechanism 106 is arranged in the middle part of platform skeleton 104, and the mouth of defeated Packet driven mechanism 106 connects defeated turn-up mechanism 105 by transmission device, thus drives the bale of cotton on defeated turn-up mechanism 105 to move.
In a preferred embodiment, the top of platform framework 102 is the horizontal plate being provided with through hole in the middle of, the midway location of this through hole is provided with one with the bearing seat of bearing, and platform rotating support shaft 103 is arranged on platform framework 102 through bearing.Platform device of rotation driving 101 is fixedly mounted on the below of horizontal plate.The bottom of platform skeleton 104 is provided with several support wheels 107, and this support wheel 107 rolls on horizontal plate, to play the effect of supplemental support platform skeleton 104.Meanwhile, a baffle plate for preventing the bale of cotton from misplacing all is installed with in the both sides, top of defeated turn-up mechanism 105.
In a preferred embodiment, as shown in Figure 3, sunk mark head drive device 3 fixed frame 301, y-axis motor 302, first transmission device 303, Y-axis leading screw 304, movable frame 305, stay bearing plate 306, X-axis motor 307, second transmission device 308, X-axis screw mandrel 309 and slide unit 310.
The both sides of fixed frame 301 are respectively provided with a vertical slide rail (not shown), and be fixedly installed y-axis motor 302 bottom fixed frame 301, the mouth of y-axis motor 302 drives Y-axis leading screw 304 to rotate by the first transmission device 303.Movable frame 305 is connected with Y-axis leading screw 304 by screw, and the both sides of movable frame 305 are respectively fixed with a sliding sleeve (not shown), and sliding sleeve is set on vertical slide rail.Y-axis motor 302 starts and drives Y-axis leading screw 304 to rotate, so drive movable frame 305 vertically slide rail move up and down.
The top of movable frame 305 is fixedly installed stay bearing plate 306, and X-axis motor 307 is arranged on stay bearing plate 306, and X-axis screw mandrel 309 level is arranged on stay bearing plate 306 bottom, and the mouth of X-axis motor 307 connects X-axis screw mandrel 309 by the second transmission device 308.Be provided with an oblong aperture in the middle of stay bearing plate 306, the bottom surface of stay bearing plate 306 is fixed with a horizontal slide rail (not shown), and horizontal slide rail is provided with a slide block (not shown), slide block is connected with X-axis screw mandrel 309 by screw.Slide unit 310 is made up of upper and lower two-ply, and top plate is positioned at stay bearing plate 306 end face by oblong aperture, and lower plywood is positioned at the bottom surface of stay bearing plate 306, and the lower plywood of slide unit 310 is fixedly connected with slide block, top plate fixed installation the mark shower nozzle 2 of slide unit 310.
In a preferred embodiment, as shown in Figure 1, automatic control device comprises the control housing 4 that is arranged on platform framework 102 inside of subcontracting platform 1, is provided with data trap (not shown), transcriber 401, printhead controller 402, guidance panel 403 and electric machine controller 404 in this control housing 4.Data trap is used for automatically gathering the relevant information subcontracting the bale of cotton on platform 1, bale of cotton information comprises the place of production, process unit, quality identification, weight, Bale No., date manufactured, different fine content, lot number etc. of the bale of cotton, and the bale of cotton information of collection is sent to transcriber 401.Transcriber 401 selects from the information received needs spray printing to the information on the bale of cotton, and sends in printhead controller 402 after the bale of cotton information chosen being converted to the information format that printhead controller 402 can read and store.Instruction for receiving the instruction of operating personal, and is sent to electric machine controller 404 by guidance panel 403, and electric machine controller 404 according to the instruction reed time controll printhead controller 402 received, and then controls the information of mark shower nozzle 2 spray printing storage.Automatic control device also comprises the bale of cotton position transduser 405 of the rear and front end being arranged on defeated turn-up mechanism 105, what be arranged on side, platform framework 102 top subcontracts platform position sensor 406, be arranged on the X-axis limit sensors 407 of stay bearing plate 306 side, and be arranged on the Y-axis limit sensors 408 bottom fixed frame 301.Bale of cotton position transduser 405 is by the location information of the bale of cotton on the defeated turn-up mechanism 105 gathered and send to electric machine controller 404, and electric machine controller 404 controls the start and stop of defeated Packet driven mechanism 106 according to the bale of cotton location information received, thus adjustment bale of cotton position.Subcontract platform position sensor 406 identify the zero position (i.e. initial position) of platform skeleton 104 and the rotational angle of acquisition platform skeleton 104 is sent to electric machine controller 404, electric machine controller 404 is according to rotational angle information control platform device of rotation driving 101 start and stop received, thus the rotation of parametric controller skeleton 104.X-axis limit sensors 407 identifies zero position that mark shower nozzle 2 moves along X-axis and the mark shower nozzle 2 gathered is sent to electric machine controller 404 along the information that X-axis is moved, electric machine controller 404 controls X-axis motor 307 according to the information of the X-axis limit sensors 407 received, thus controls mark shower nozzle 2 moving along X-axis.Y-axis limit sensors 408 identifies zero position that movable frame 305 moves along Y-axis and the movable frame 305 of collection is sent to electric machine controller 404 along the information that Y-axis is moved, electric machine controller 404 controls y-axis motor 302 according to the information of the Y-axis limit sensors 408 received, thus controls the adjustable height along Y-axis of mark shower nozzle 2.
In a preferred embodiment, a heating arrangement 409 can being installed in control housing 4, for providing heat for transcriber 401, printhead controller 402 and electric machine controller 404, making it can normally work under the condition that temperature is low; Heating arrangement 409 can adopt resistance heater or PTC to heat components and parts.
In a preferred embodiment, mark shower nozzle 2 can adopt high parsing shower nozzle or dot matrix shower nozzle, and wherein, dot matrix shower nozzle is counted general between 16-64 point, and high parsing shower nozzle resolution is 300-600dpi.
Embodiment two:
Mark system is substantially identical with embodiment one structure automatically for the bale of cotton that the present embodiment provides, and difference is: the both sides of subcontracting platform 1 are provided with mark shower nozzle 2 and sunk mark head drive device 3.Subcontract after the bale of cotton is transported to mark position by platform 1, automatic control device starts both sides mark shower nozzle 2 and sunk mark head drive device 3, and the while of both sides sunk mark head drive device 3 driving mark shower nozzle 2, vertical lift and parallel motion are with the bale of cotton information to the bale of cotton two ends of subcontracting on platform 1 simultaneously needed for spray printing.
As shown in Figure 4, based on the bale of cotton provided in above-described embodiment mark system automatically, the invention allows for a kind of bale of cotton mark method automatically, comprise the following steps:
1) automatic for the bale of cotton mark system is arranged on the defeated envelope curve of the bale of cotton of processing factory;
2) data trap gathers the information of the bale of cotton on the defeated envelope curve of the bale of cotton automatically, and the bale of cotton information of collection is sent to transcriber 401 in real time, transcriber 401 selects from the bale of cotton information received needs spray printing to the information on the bale of cotton, and sending to printhead controller 402 after the bale of cotton information chosen being converted to the information format that printhead controller 402 can identify, printhead controller 402 stores bale of cotton information; Wherein, bale of cotton information comprises the place of production, process unit, quality identification, weight, Bale No., date manufactured, different fine content, lot number etc. of the bale of cotton;
3) after the data acquisition of data trap to the bale of cotton completes, the defeated envelope curve of the bale of cotton continues the conveying bale of cotton, until arrive on defeated turn-up mechanism 105, the bale of cotton location information collected is sent to electric machine controller 404 by the bale of cotton position transduser 405 at defeated turn-up mechanism 105 two ends, electric machine controller 404 controls the start and stop of defeated Packet driven mechanism 106 according to the bale of cotton location information received, thus adjustment bale of cotton position, make the bale of cotton arrive mark position; Mark is carried out to the bale of cotton and is divided into following two kinds of situations:
I) use single mark shower nozzle 2, first carry out mark to bale of cotton one end, then carry out mark to the bale of cotton other end, concrete steps are:
1. after bale of cotton one end arrives mark position, bale of cotton position transduser sends signal, y-axis motor 302 is controlled and X-axis motor 307 starts by electric machine controller 404, thus drive movable frame 305 to rise, mark shower nozzle 2 moves in the horizontal direction simultaneously, perform the first row task, while the motion of mark shower nozzle 2, electric machine controller 404 sends synchronizing signal to printhead controller 402, printhead controller 402 is according to the synchronizing signal received, after movable frame 305 rising puts in place, the first row content of spray printing is needed by this bale of cotton to send to mark shower nozzle 2, thus realize the first row spray printing, then, mark shower nozzle decline certain altitude, start the second row spray printing, the like until complete last column spray printing, the mark of bale of cotton one end completes, mark line number is 5 ~ 7 row,
2. after one end mark of the bale of cotton completes, electric machine controller 404 controls mark shower nozzle 2 and drops to below defeated envelope curve, and judges whether the second end mark of the bale of cotton completes, if the second end mark completes, electric machine controller 404 controls defeated turn-up mechanism 105 and carries this bale of cotton to leave, and waits for the next bale of cotton; If the second end mark does not complete, then control to subcontract platform 1 and drive the bale of cotton to rotate, make the bale of cotton other end enter mark position, get back to step 1.; The rotation subcontracting platform 1 is divided into following two kinds of situations according to the situation of the bale of cotton:
If A bale of cotton two ends or one end need to stitch packet header on rotatable platform 1, then subcontract the first 90-degree rotation of platform 1, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel 403 to electric machine controller 404, electric machine controller 404 is subcontracted platform 1 according to the signal control received and is continued 90-degree rotation, makes the bale of cotton other end enter mark position;
If the B bale of cotton platform 1 does not need seam bag subcontracting, then subcontract platform 1 and directly revolve turnback, make the bale of cotton other end enter mark position.
II) use two mark shower nozzle 2, to two ends the mark simultaneously of the bale of cotton, during mark, be divided into following two kinds of situations according to the situation of the bale of cotton:
If a bale of cotton platform 1 does not need seam bag subcontracting, after then the bale of cotton arrives and subcontracts platform 1, directly control by electric machine controller 404 sunk the mark head drive device 3 subcontracting platform 1 two ends, thus drive two mark shower nozzles 2 to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, controlling defeated turn-up mechanism 105 by electric machine controller 404 directly carries this bale of cotton to leave, and waits for the next bale of cotton;
If the b bale of cotton platform 1 needs seam bag subcontracting, after then the bale of cotton arrives and subcontracts platform 1, electric machine controller 404 stops after automatically controlling to subcontract platform 1 90-degree rotation, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel 403 to electric machine controller 404, and electric machine controller 404 is subcontracted platform 1 according to the signal control received and continued 90-degree rotation and stop; Electric machine controller 404 controls sunk the mark head drive device 3 subcontracting platform 1 two ends, thus drive two mark shower nozzles 2 to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, controlling defeated turn-up mechanism 105 by electric machine controller 404 carries this bale of cotton to leave, and waits for the next bale of cotton.
The various embodiments described above are only for illustration of the present invention; wherein the structure of each parts, connection mode and manufacture craft etc. all can change to some extent; every equivalents of carrying out on the basis of technical solution of the present invention and improvement, all should not get rid of outside protection scope of the present invention.
Claims (10)
1. the bale of cotton a mark system automatically, is characterized in that: it comprises subcontracts platform, mark shower nozzle, sunk mark head drive device and automatic control device; Described mark shower nozzle is arranged on sunk mark head drive device, subcontracts the one or both sides of platform described in described sunk mark head drive device is arranged at;
When only described subcontract platform side described sunk mark head drive device is set time, describedly subcontract after bale of cotton one end is transported to mark position by platform, described automatic control device starts described mark shower nozzle and described sunk mark head drive device, described sunk mark head drive device drives described mark shower nozzle vertical lift and parallel motion, with to the bale of cotton information needed for the described bale of cotton one end spray printing subcontracted on platform; After this bale of cotton one end mark completes, described automatic control device controls described mark shower nozzle and described sunk mark head drive device, below the defeated envelope curve plane of platform is subcontracted described in making it decline to sink to, and control described in subcontract platform rotate the bale of cotton other end is delivered to mark position after stop, start described mark shower nozzle and described sunk mark head drive device simultaneously, again make described mark shower nozzle vertical lift and parallel motion with to the bale of cotton information needed for bale of cotton other end spray printing;
When described subcontract platform both sides described sunk mark head drive device is all set time, describedly subcontract after the bale of cotton is transported to mark position by platform, described automatic control device starts mark shower nozzle and described sunk mark head drive device described in both sides, the mark head drive device of sunk described in both sides drive described mark shower nozzle simultaneously vertical lift and parallel motion with to the described bale of cotton information of bale of cotton two ends simultaneously needed for spray printing subcontracted on platform.
2. a kind of bale of cotton as claimed in claim 1 automatically mark system, is characterized in that: described in subcontract platform and comprise platform device of rotation driving, platform framework, platform rotating support shaft, platform skeleton, defeated turn-up mechanism and defeated Packet driven mechanism; Described platform device of rotation driving is fixed on described platform framework, and the mouth of described platform device of rotation driving connects described platform rotating support shaft, and described platform rotating support shaft is arranged on described platform framework; Described platform skeleton is arranged on the upper end of described platform rotating support shaft; The described defeated turn-up mechanism of described platform skeleton top fixed installation, described defeated Packet driven mechanism is arranged in the middle part of described platform skeleton, the mouth of described defeated Packet driven mechanism connects described defeated turn-up mechanism by transmission device, thus drives the bale of cotton on described defeated turn-up mechanism to move.
3. a kind of bale of cotton as claimed in claim 2 mark system automatically, it is characterized in that: the top of described platform framework is the horizontal plate being provided with through hole in the middle of, the midway location of described through hole is provided with one with the bearing seat of bearing, and described platform rotating support shaft is arranged on described platform framework through described bearing; Described platform device of rotation driving is fixedly mounted on below described horizontal plate; The bottom of described platform skeleton is installed with several support wheels, and described support wheel rolls on described horizontal plate, to play the effect of platform skeleton described in supplemental support; Meanwhile, a baffle plate for preventing the bale of cotton from misplacing all is installed with in the both sides, top of described defeated turn-up mechanism.
4. a kind of bale of cotton as described in claim 1 or 2 or 3 is mark system automatically, it is characterized in that: described sunk mark head drive device comprises fixed frame, y-axis motor, the first transmission device, Y-axis leading screw, movable frame, stay bearing plate, X-axis motor, X-axis screw mandrel, the second transmission device and slide unit;
The both sides of described fixed frame are respectively provided with a vertical slide rail, and the bottom of described fixed frame is fixedly installed described y-axis motor, and the mouth of described y-axis motor drives described Y-axis screw turns by described first transmission device; Described movable frame is connected with described Y-axis leading screw by screw, and the both sides of described movable frame are respectively fixed with a sliding sleeve, and described sliding sleeve is set on described vertical slide rail; Described y-axis motor starts the described Y-axis screw turns of drive, and then drives described movable frame to move up and down along described vertical slide rail;
The top of described movable frame is fixedly installed described stay bearing plate, and described X-axis motor is arranged on described stay bearing plate bottom, and described X-axis screw mandrel level is arranged on described stay bearing plate, and the mouth of described X-axis motor connects described X-axis screw mandrel by described second transmission device; Be provided with an oblong aperture in the middle of described stay bearing plate, the bottom surface of described stay bearing plate is fixed with a horizontal slide rail, described horizontal slide rail is provided with a slide block, and described slide block is connected with described X-axis screw mandrel by screw; Described slide unit is made up of upper and lower two-ply, described top plate is positioned at described support plate top surface by described oblong aperture, described lower plywood is positioned at the bottom surface of described stay bearing plate, the described lower plywood of described slide unit is fixedly connected with described slide block, described the mark shower nozzle of described top plate fixed installation of described slide unit.
5. a kind of bale of cotton as claimed in claim 4 mark system automatically, it is characterized in that: described automatic control device comprise one be arranged on described in subcontract the control housing of platform interior, be provided with data trap, transcriber, printhead controller, guidance panel and electric machine controller in described control housing; The information of collection for automatically subcontracting the relevant information of the bale of cotton on platform described in collection, and is sent to described transcriber by described data trap; Described transcriber selects from the information received needs spray printing to the information on the bale of cotton, and sends in described printhead controller after the bale of cotton information chosen being converted to the information format that described printhead controller can read and store; Instruction for receiving the instruction of operating personal, and is sent to described electric machine controller by described guidance panel, and described electric machine controller is printhead controller according to the instruction reed time controll received, and then controls the information of described mark shower nozzle spray printing storage; Described automatic control device also comprises the bale of cotton position transduser of the rear and front end being arranged on described defeated turn-up mechanism, what be arranged on described platform frame roof side subcontracts platform position sensor, be arranged on described stay bearing plate side and X-axis limit sensors for identifying the zero position that described mark shower nozzle moves along X-axis, and be arranged on bottom described fixed frame and Y-axis limit sensors for identifying the zero position that described movable frame moves along Y-axis; Described bale of cotton position transduser is by the location information of the bale of cotton on the described defeated turn-up mechanism gathered and send to described electric machine controller, and described electric machine controller controls the start and stop of described defeated Packet driven mechanism according to the bale of cotton location information received, thus controls bale of cotton position; Described subcontract platform position sensor identify described platform skeleton zero position and by gather described platform skeleton rotational angle and send to described electric machine controller, described electric machine controller controls the start and stop of described platform device of rotation driving according to the rotational angle information received, thus controls the rotation of described platform skeleton; Mark shower nozzle described in collection is also sent to described electric machine controller along the information that X-axis is moved by the zero position that described the mark shower nozzle of described X-axis limit sensors mark moves along X-axis, described electric machine controller controls described X-axis motor according to the information of the described X-axis limit sensors received, thus controls described mark shower nozzle moving along X-axis; The described movable frame gathered is sent to described electric machine controller along the information that Y-axis is moved by described Y-axis limit sensors, described electric machine controller controls described y-axis motor according to the information of the described Y-axis limit sensors received, thus controls the adjustable height along Y-axis of described mark shower nozzle.
6. a kind of bale of cotton as claimed in claim 5 mark system automatically, is characterized in that: install a heating arrangement in described control housing, and described heating arrangement adopts resistance heater or PTC to heat components and parts.
7. a kind of bale of cotton as described in any one of claim 1 ~ 6 is mark system automatically, it is characterized in that: described mark shower nozzle adopts high parsing shower nozzle or dot matrix shower nozzle, wherein, dot matrix shower nozzle is counted between 16-64 point, and high parsing shower nozzle resolution is 300-600dpi.
8., based on the bale of cotton a mark method automatically for system as described in claim 5 or 6 or 7, it comprises the following steps;
1) automatic for the bale of cotton mark system is arranged on the defeated envelope curve of the bale of cotton of processing factory;
2) data trap gathers the information of the bale of cotton on the defeated envelope curve of the bale of cotton automatically, and the bale of cotton information of collection is sent to transcriber in real time, transcriber selects from the bale of cotton information received needs spray printing to the information on the bale of cotton, and sending to printhead controller after the bale of cotton information chosen being converted to the information format that printhead controller can identify, printhead controller stores bale of cotton information;
3) after the data acquisition of data trap to the bale of cotton completes, the defeated envelope curve of the bale of cotton continues the conveying bale of cotton, until arrive on defeated turn-up mechanism, the bale of cotton location information collected is sent to electric machine controller by the bale of cotton position transduser at defeated turn-up mechanism two ends, electric machine controller controls the start and stop of defeated Packet driven mechanism according to the bale of cotton location information received, thus adjustment bale of cotton position, make the bale of cotton arrive mark position; Mark is carried out to the bale of cotton and is divided into following two kinds of situations:
I) use single mark shower nozzle, first carry out mark to bale of cotton one end, then carry out mark to the bale of cotton other end, concrete steps are:
1. after bale of cotton one end arrives mark position, bale of cotton position transduser sends signal, by motor controller controls y-axis motor and X-axis electric motor starting, thus drive movable frame to rise, mark shower nozzle moves in the horizontal direction simultaneously, the spray of mark is cephalomotor while, electric machine controller sends synchronizing signal to printhead controller, printhead controller is according to the synchronizing signal received, after movable frame rising puts in place, the first row content of spray printing is needed by this bale of cotton to send to mark shower nozzle, thus realize the first row spray printing, then, mark shower nozzle decline certain altitude, start the second row spray printing, the like until complete last column spray printing, the mark of bale of cotton one end completes,
2. after one end mark of the bale of cotton completes, motor controller controls mark shower nozzle drops to below defeated envelope curve, and judges whether the second end mark of the bale of cotton completes, if the second end mark completes, the defeated turn-up mechanism of motor controller controls carries this bale of cotton to leave, and waits for the next bale of cotton; If the second end mark does not complete, then control to subcontract platform and drive the bale of cotton to rotate, make the bale of cotton other end enter mark position, get back to step 1.; The rotation subcontracting platform is divided into following two kinds of situations according to the situation of the bale of cotton:
If A bale of cotton two ends or one end need to stitch packet header on rotatable platform, then subcontract the first 90-degree rotation of platform, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel to electric machine controller, electric machine controller is subcontracted platform according to the signal control received and is continued 90-degree rotation, makes the bale of cotton other end enter mark position;
If the B bale of cotton platform does not need seam bag subcontracting, then subcontract platform and directly revolve turnback, make the bale of cotton other end enter mark position;
II) use two mark shower nozzle, to two ends the mark simultaneously of the bale of cotton, during mark, be divided into following two kinds of situations according to the situation of the bale of cotton:
If a bale of cotton platform does not need seam bag subcontracting, after then the bale of cotton arrives and subcontracts platform, sunk the mark head drive device at platform two ends is directly subcontracted by motor controller controls, thus drive two mark shower nozzles to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, directly carry this bale of cotton to leave by the defeated turn-up mechanism of motor controller controls, and wait for the next bale of cotton;
If the b bale of cotton platform needs seam bag subcontracting, after then the bale of cotton arrives and subcontracts platform, electric machine controller stops after automatically controlling to subcontract platform 90-degree rotation, staff starts to stitch packet header, after seam end-of-packet, staff sends seam bag settling signal by guidance panel to electric machine controller, and electric machine controller is subcontracted platform according to the signal control received and continued 90-degree rotation and stop; Motor controller controls subcontracts sunk the mark head drive device at platform two ends, thus drive two mark shower nozzles to carry out spray printing line by line to bale of cotton two ends simultaneously, after completing whole mark, carry this bale of cotton to leave by the defeated turn-up mechanism of motor controller controls, and wait for the next bale of cotton.
9. a kind of bale of cotton as claimed in claim 8 automatically mark method, is characterized in that: bale of cotton information comprises the place of production of the bale of cotton, process unit, quality identification, weight, Bale No., date manufactured, different fine content, lot number.
10. a kind of bale of cotton as claimed in claim 8 or 9 mark method automatically, is characterized in that: mark line number is 5 ~ 7 row.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510346265.1A CN104943920B (en) | 2015-06-19 | 2015-06-19 | A kind of automatic the mark system and method for cotton bag |
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| CN201510346265.1A CN104943920B (en) | 2015-06-19 | 2015-06-19 | A kind of automatic the mark system and method for cotton bag |
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| CN104943920B CN104943920B (en) | 2017-06-16 |
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| CN111942852A (en) * | 2020-07-01 | 2020-11-17 | 四川恒立泰科技有限公司 | Automatic material loading and automatic yard device that spouts |
| CN112794094A (en) * | 2021-02-02 | 2021-05-14 | 闫蒙蒙 | Cotton bale arranging device |
| CN115431645A (en) * | 2022-09-23 | 2022-12-06 | 深圳市润天智数字设备股份有限公司 | Printing positioning method, printing positioning device, printing system and readable storage medium |
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Address after: 100089 Beijing City Road No. 25 Haidian District Wanliu Wanquan Business Garden 801 Patentee after: Beijing Zhimian Technology Co., Ltd. Address before: 100089 Beijing City Road No. 25 Haidian District Wanliu Wanquan Business Garden 801 Patentee before: China Cotton Machine Complete Equipment Co., Ltd. (Beijing) |
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