CN104931875B - Based on on-load switch electric life, mechanical life acting characteristic experimental rig - Google Patents

Based on on-load switch electric life, mechanical life acting characteristic experimental rig Download PDF

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Publication number
CN104931875B
CN104931875B CN201510330247.4A CN201510330247A CN104931875B CN 104931875 B CN104931875 B CN 104931875B CN 201510330247 A CN201510330247 A CN 201510330247A CN 104931875 B CN104931875 B CN 104931875B
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China
Prior art keywords
electrode
cylinder
load switch
divide
shut brake
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CN201510330247.4A
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CN104931875A (en
Inventor
纪峰
周超
田正其
祝宇楠
刘建
鲍进
龚丹
穆小星
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State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Electric Power Research Institute of State Grid Jiangsu Electric Power Co Ltd
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State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
Electric Power Research Institute of State Grid Jiangsu Electric Power Co Ltd
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Publication of CN104931875A publication Critical patent/CN104931875A/en
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Abstract

The invention discloses one kind based on on-load switch electric life, mechanical life acting characteristic experimental rig, including casing, Control System of Microcomputer, test current device, on-load switch experimental rig, the on-load switch experimental rig includes automatic feed mechanism, clamp system, automatic close/open machine;The automatic close/open machine is arranged in casing, and the automatic feed mechanism is vertically set in the middle part of automatic close/open machine, and the clamp system is arranged on automatic feed mechanism side;The Control System of Microcomputer connects with electrode, feeding cylinder, clamping cylinder, electrode cylinder, compression cylinder, divide-shut brake cylinders, for providing electric current to electrode, controls cylinder operation;The test current device is connected with electrode, for testing electrode operating current.Provided by the invention to be based on on-load switch electric life, mechanical life acting characteristic experimental rig, the design is simple in structure, high degree of automation, cost of labor is low, judging efficiency is high.

Description

Based on on-load switch electric life, mechanical life acting characteristic experimental rig
Technical field
The present invention relates to one kind based on on-load switch electric life, mechanical life acting characteristic experimental rig, belong to load and open Close acting characteristic intelligent measuring technology field.
Background technology
On-load switch is a kind of protector being widely used in industrial automation and construction industry low-voltage distribution system.With National Industrial automates and construction industry iterative method, more and more on-load switches have been put into live operation.It is existing negative Lotus switch operation data shows to ensure the supply of material of on-load switch to a certain extent according to the conventional detection that technical standard carries out Quality, but cannot exclude in on-load switch hidden failure, such as:Accidentally disjunction, breaking current value is unstable, service life On-load switch is probably belonged to caused by the inaccurate test of routine test Deng, these failures.Once occur, it just can not be right Residing distribution system carries out effective protection, cuts off circuit rapidly, then caused consequence is very serious.
It is exactly at present artificial than more conventional detection means about the detection of on-load switch acting characteristic, is related to artificial Size of current is adjusted, adjustment voltage is rule of thumb judged, need to may repeatedly adjust several times and need artificial cognition disjunction, labor intensity Greatly, skill requirement is high, and data is caused mistake occur and is difficult to find or chance on, probability of happening is not easy to reappear than relatively low, most Lead to the abnormal manufacture of same batch products acting characteristic eventually, loss difficult to the appraisal is caused to terminal user.
Invention content
Purpose:In order to overcome the deficiencies in the prior art, the present invention provides a kind of based on on-load switch electric life, machine Tool service life acting characteristic experimental rig.
Technical solution:In order to solve the above technical problems, the technical solution adopted by the present invention is:
One kind is based on on-load switch electric life, mechanical life acting characteristic experimental rig, including casing, microcomputer control system System, test current device, on-load switch experimental rig, the on-load switch experimental rig include automatic feed mechanism, clamping machine Structure, automatic close/open machine;The automatic feed mechanism includes:Feeding cylinder, magazine, feeding guide, the magazine side are set It puts on feeding guide, magazine rear end is provided with feeding cylinder, and magazine another side is installed with through-hole;The clamp system packet It includes:Clamping cylinder, the clamping cylinder are arranged on magazine side, for clamping the on-load switch in magazine;The automatic division Brake mechanism includes:Electrode cylinder, electrode, electrode installing plate, slide plate, compression cylinder, compresses guide rail, divide-shut brake group at lifting guide pillar Plate, divide-shut brake cylinder;Symmetrical above and below between the lifting guide pillar to be provided with slide plate, slide plate one side is connected with electrode cylinder, sliding Plate another side be provided with compress guide rail, compress guide rail on be provided with electrode installing plate, electrode installing plate front is provided with electrode, institute It states electrode installation back and is provided with compression cylinder;The divide-shut brake cylinder setting symmetrical above and below, divide-shut brake cylinder one end are all provided with It is equipped with divide-shut brake shift plate;The automatic close/open machine is arranged in casing, and the automatic feed mechanism is vertically set on automatically In the middle part of close/open machine, the clamp system is arranged on automatic feed mechanism side;The Control System of Microcomputer and electrode, feeding Cylinder, clamping cylinder, electrode cylinder, compression cylinder, divide-shut brake cylinders connect, and for providing electric current to electrode, control cylinder Work;The test current device is connected with electrode, for testing electrode operating current.
The Control System of Microcomputer includes host computer, PLC, pressure regulator, contactor, and the host computer is connected with PLC, PLC connects with pressure regulator, feeding cylinder, clamping cylinder, electrode cylinder, compression cylinder, divide-shut brake cylinders, power supply and contactor It is connected, contactor output terminal is connected with pressure regulator input terminal, and output voltage regulator is connected with electrode.
The test current device includes current transformer, host computer, and described current mutual inductor one end is connected with electrode, The other end is connected with host computer.
Preferably, the quantity of the on-load switch experimental rig is set as four groups.
Advantageous effect:It is provided by the invention to be based on on-load switch electric life, mechanical life acting characteristic experimental rig, it uses On-load switch experimental rig can complete whole test steps in addition to artificial loading and unloading, electric life, machinery including on-load switch Two contents of the test of service life;The design is simple in structure, high degree of automation, cost of labor is low, judging efficiency is high.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structure diagram of automatic feed mechanism;
Fig. 3 is the structure diagram of clamp system;
Fig. 4 is the structure diagram of automatic close/open machine;
Fig. 5 is the structure diagram of Control System of Microcomputer;
Fig. 6 is the structure diagram for testing current device.
Specific embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in Figs 1-4, it is a kind of based on on-load switch electric life, mechanical life acting characteristic experimental rig, including casing 1st, Control System of Microcomputer 2, test current device 3, on-load switch experimental rig 4, the on-load switch experimental rig 4 includes automatic Feed mechanism 41, clamp system 42, automatic close/open machine 43;The automatic feed mechanism includes:Feeding cylinder 411, magazine 412nd, feeding guide 413,412 side of magazine are arranged on feeding guide 413, and 412 rear end of magazine is provided with feeding cylinder 411,412 another side of magazine is installed with through-hole 414;The clamp system 42 includes:Clamping cylinder 421, the clamping gas Cylinder 421 is arranged on 412 side of magazine, and 421 front end of clamping cylinder can be stretched into the through-hole 414 of 412 side of magazine, expects for clamping On-load switch 5 in box 412;The automatic close/open machine 43 includes:Electrode cylinder 431, lifting guide pillar 432, electrode 433, Electrode installing plate 434, compression cylinder 436, compresses guide rail 437, divide-shut brake shift plate 438, divide-shut brake cylinder 439 at slide plate 435;Institute State it is symmetrical above and below between lifting guide pillar 432 be provided with slide plate 435,435 one side of slide plate is connected with electrode cylinder 431, the cunning Plate 435 moves up and down under the drive of electrode cylinder 431 along lifting guide pillar 432,435 another side of slide plate be provided with compress guide rail 437, It compresses and is provided with electrode installing plate 434 on guide rail 437,434 front of electrode installing plate is provided with electrode 433, electrode installing plate 434 The back side is provided with compression cylinder 436, and the electrode installing plate 434 drives lower edge to compress the horizontal shifting of guide rail 437 in compression cylinder 436 Dynamic, the electrode 433 is inserted into the power interface of on-load switch 5 under the action of electrode cylinder 431, then makees in compression cylinder 436 It is under, electrode 433 and power interface card is real;The divide-shut brake cylinder 439 is symmetrical above and below to be arranged on casing 1, divide-shut brake cylinder 439 one end are both provided with divide-shut brake shift plate 438, the position of the divide-shut brake shift plate 438 and the switch key position phase of on-load switch 5 Cooperation for passing through two difference of divide-shut brake shift plates 438 toggle switch key up and down, completes the division of on-load switch 5;It is described automatic Close/open machine 43 is arranged in casing 1, and the automatic feed mechanism 41 is vertically set on automatic 43 middle part of close/open machine, institute It states clamp system 42 and is arranged on 43 side of automatic feed mechanism;The Control System of Microcomputer 2 and electrode 433, feeding cylinder 411, Clamping cylinder 421, electrode cylinder 431, compression cylinder 436, divide-shut brake cylinder 439 are connected, for providing electricity to electrode 433 Stream controls cylinder operation;The test current device 3 is connected with electrode 433, for testing 433 operating current of electrode.
As shown in figure 5, the Control System of Microcomputer 2 includes host computer 21, PLC22, pressure regulator 23, contactor 24, it is described Host computer 21 is connected with PLC22, PLC22 and pressure regulator 23, feeding cylinder 411, clamping cylinder 421, electrode cylinder 431, pressure Tight cylinder 436, divide-shut brake cylinder 439 are connected, and power supply is connected with contactor 24, and 24 output terminal of contactor and pressure regulator 23 are defeated Enter end to be connected, 23 output terminal of pressure regulator is connected with electrode 433.
As shown in fig. 6, the test current device 3 includes current transformer 31, host computer 21, the current mutual inductor 31 One end is connected with electrode 433, and the other end is connected with host computer 21.
Specifically used mode is as follows:When test starts, host computer sends an instruction to PLC, and PLC controls feeding cylinder will expect Box stretches out, and on-load switch is put into after magazine and retracts in automatic close/open machine by operating personnel;Clamping cylinder stretches into magazine side, Clamp load switchs;Electrode cylinder, compression cylinder match, and insert electrodes into simultaneously clamping in on-load switch power interface;Power supply It powers on, PLC controls pressure regulator to complete electric life test to electrode input current;PLC controls divide-shut brake cylinder to be dialled by divide-shut brake On-load switch on & off switch is stirred in plate up and down motion, completes mechanical life test;It is exported in the real-time measuring electrode of current transformer Peak point current, and input host computer, host computer is judged, and is converted into virtual value and is shown, for operating personnel's reading, Solve test situation.
The above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (1)

1. one kind based on on-load switch electric life, mechanical life acting characteristic experimental rig, including casing, Control System of Microcomputer, Test current device, on-load switch experimental rig, it is characterised in that:The on-load switch experimental rig includes autoloader Structure, clamp system, automatic close/open machine;The automatic feed mechanism includes:Feeding cylinder, magazine, feeding guide, the material Box side is arranged on feeding guide, and magazine rear end is provided with feeding cylinder, and magazine another side is installed with through-hole;The folder Tight mechanism includes:Clamping cylinder, the clamping cylinder are arranged on magazine side, for clamping the on-load switch in magazine;It is described Automatic close/open machine includes:Electrode cylinder, lifting guide pillar, electrode, electrode installing plate, slide plate, compression cylinder, compress guide rail, Divide-shut brake shift plate, divide-shut brake cylinder;It is symmetrical above and below between the lifting guide pillar to be provided with slide plate, slide plate one side and electrode cylinder phase Connection, slide plate another side be provided with compress guide rail, compress guide rail on be provided with electrode installing plate, electrode installing plate front is provided with Electrode, the electrode installation back are provided with compression cylinder;The divide-shut brake cylinder setting symmetrical above and below, divide-shut brake cylinder one End is both provided with divide-shut brake shift plate;The automatic close/open machine is arranged in casing, and the automatic feed mechanism is vertically arranged In the middle part of automatic close/open machine, the clamp system is arranged on automatic feed mechanism side;The Control System of Microcomputer and electricity Pole, feeding cylinder, clamping cylinder, electrode cylinder, compression cylinder, divide-shut brake cylinders connect, for providing electric current, control to electrode Cylinder operation processed;The test current device is connected with electrode, for testing electrode operating current;
The Control System of Microcomputer includes host computer, PLC, pressure regulator, contactor, and the host computer is connected with PLC, PLC and Pressure regulator, feeding cylinder, clamping cylinder, electrode cylinder, compression cylinder, divide-shut brake cylinders connect, and power supply is connected with contactor It connects, contactor output terminal is connected with pressure regulator input terminal, and output voltage regulator is connected with electrode;
The test current device includes current transformer, host computer, and described current mutual inductor one end is connected with electrode, another End is connected with host computer;
The quantity of the on-load switch experimental rig is set as four groups;
The electrode is inserted into the power interface of on-load switch, then under compression cylinder effect under the action of electrode cylinder, will be electric Pole is real with power interface card;
Power supply electrifying, PLC control pressure regulator to complete electric life test to electrode input current;PLC control divide-shut brake cylinders pass through On-load switch on & off switch is stirred in the up and down motion of divide-shut brake shift plate, completes mechanical life test.
CN201510330247.4A 2015-06-15 2015-06-15 Based on on-load switch electric life, mechanical life acting characteristic experimental rig Active CN104931875B (en)

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Application Number Priority Date Filing Date Title
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CN104931875B true CN104931875B (en) 2018-06-19

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CN108987135B (en) * 2018-09-14 2024-05-24 昆山威典电子有限公司 Automatic toggle mechanism of dial switch
CN109443730A (en) * 2018-12-11 2019-03-08 国网冀北电力有限公司唐山供电公司 A kind of antifatigue verifying attachment of power switch and its application method
CN111273169A (en) * 2020-01-20 2020-06-12 中国电力科学研究院有限公司 Power distribution switch quantitative evaluation testing device and method

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JP3331439B2 (en) * 1993-10-12 2002-10-07 株式会社デイシー Switch durability test equipment
JP3608998B2 (en) * 2000-03-03 2005-01-12 Necエレクトロニクス株式会社 Circuit device, package member, circuit test method and device
CN201289519Y (en) * 2008-09-25 2009-08-12 厦门金思维电子有限公司 Key switch longevity test machine
CN103983917B (en) * 2014-05-29 2017-02-22 国家电网公司 Miniature circuit breaker instantaneous action characteristic test bed and test method thereof
CN204740326U (en) * 2015-06-15 2015-11-04 国家电网公司 Based on load switch electric life, mechanical durability operating characteristic test device

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