CN104931559B - A kind of Oxynitride sensor chip and preparation method thereof - Google Patents

A kind of Oxynitride sensor chip and preparation method thereof Download PDF

Info

Publication number
CN104931559B
CN104931559B CN201510376504.8A CN201510376504A CN104931559B CN 104931559 B CN104931559 B CN 104931559B CN 201510376504 A CN201510376504 A CN 201510376504A CN 104931559 B CN104931559 B CN 104931559B
Authority
CN
China
Prior art keywords
resistance
slurry
stf
oxygen
nitrogen oxides
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510376504.8A
Other languages
Chinese (zh)
Other versions
CN104931559A (en
Inventor
赵芃
谢光远
王文长
曹昊
赵海吉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sifang Optoelectronic Co., Ltd.
Original Assignee
Wuhan University of Science and Engineering WUSE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan University of Science and Engineering WUSE filed Critical Wuhan University of Science and Engineering WUSE
Priority to CN201510376504.8A priority Critical patent/CN104931559B/en
Publication of CN104931559A publication Critical patent/CN104931559A/en
Application granted granted Critical
Publication of CN104931559B publication Critical patent/CN104931559B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Investigating Or Analyzing Materials By The Use Of Fluid Adsorption Or Reactions (AREA)

Abstract

The present invention relates to a kind of Oxynitride sensor chip and preparation method thereof.Its technical scheme is:Each element slurry corresponding in adding thermal resistance (1), nitrogen oxides concentration cell (2) and the quick resistance of STF oxygen (3) is printed on to the surface of alumina substrate (4) by several times using screen printing mode, it is sintered every time after printing using corresponding technique, Oxynitride sensor chip is made.Oxynitride sensor chip prepared by the present invention compared with prior art, has and prepares the characteristics of simple and cost is low, prepared Oxynitride sensor chip measurement effect is good and can measure amount of nitrogen oxides and oxygen content simultaneously.

Description

A kind of Oxynitride sensor chip and preparation method thereof
Technical field
The invention belongs to nitrogen oxide in automobile exhaust sensor technical field.A kind of more particularly to NOx sensor core Piece and preparation method thereof.
Background technology
Vehicle tail gas Oxynitride sensor chip is formed by stacking by six layers of zirconium oxide substrate at present, such as " gas sensing Device, NOx sensor and the method for manufacturing gas sensor " (US20090242400) patented technology and " correction nitrogen oxidation The method of thing sensor output signal " (US20080237064) patented technology, the patented technology is by three electrochemistry oxygens Pump, two chambers, a reference air duct, an adding thermal resistance, lead and eight pins are formed, three electrochemistry oxygen pumps point It is not main pump, auxiliary pump and measuring pump, main pump is in first chamber, auxiliary pump and measuring pump in second chamber, first chamber and Linked among two chambers with slit, general structure is complicated.
The operation principle of this Oxynitride sensor chip is that tail gas is first introduced to first chamber, and takes out institute by main pump Some oxygen;It is then introduced into second chamber and the oxygen in tail gas is further taken out by auxiliary pump, is down to oxygen concentration in tail gas It is extremely low;Then the nitrogen oxides in tail gas is decomposed into oxygen and nitrogen under the activated electrode effect of measuring pump, finally by survey The carrying current of amount pump draws the content of corresponding nitrogen oxides.This Oxynitride sensor chip is complicated, cost of manufacture It is highly difficult big.
In recent years, Jing Gao etc. propose a kind of new NOx sensor (J. Gao et al./Sensors And Actuators B 154 (2011) 106-110), this NOx sensor is based on electrochemical principle, with oxidation The ionic conductivity of zirconium, and zirconium oxide is printed on alumina substrate, printed respectively on the both sides of zirconium oxide activated electrode and Non-live polarizing electrode, and in activated electrode and non-live one layer of Catalytic Layer of polarizing electrode overlying lid to exclude carbon monoxide and hydrocarbon Interference to sensor electric signal, so as to improve selectivity of the sensor to nitrogen oxides.Oxygen content can be quick with simple oxygen Resistance measures, such as STF oxygen quick resistance(That is the quick resistance of Fe2O3 doping strontium titanates oxygen)There are relatively good gas sensitive resistors.It is but this Novel nitrogen oxide sensor still has deficiency:This novel nitrogen oxide sensor is still deposited in the selection of electrode material In problem, cause its signal easily in by vehicle exhaust carbon monoxide and hydrocarbon disturbed;This new nitrogen oxidation Without integrated lambda sensor on the substrate of thing sensor, it require that being worked under the cooperation of lambda sensor, cause in reality Cost increase during use.
The content of the invention
It is contemplated that overcome prior art defect, it is therefore an objective to provide and a kind of prepare simple and low cost nitrogen oxides biography The preparation method of sensor chip, with the Oxynitride sensor chip of this method preparation is simple in construction, measurement effect is good and energy is same When measure amount of nitrogen oxides and oxygen content.
To achieve the above object, the technical solution adopted by the present invention is:The Oxynitride sensor chip is to heat Resistance, nitrogen oxides concentration cell and the quick resistance of STF oxygen are integrated in the surface of alumina substrate.Adding thermal resistance, nitrogen oxides are dense Difference battery and the quick resistance of STF oxygen are in the projected position of alumina substrate:Adding thermal resistance is symmetrically distributed in leaning on for alumina substrate At nearly periphery;The center of nitrogen oxides concentration cell is 4mm with alumina substrate left end distance;The center of the quick resistance of STF oxygen with The distance of alumina substrate left end is 10mm;The center of nitrogen oxides concentration cell and the quick resistance of STF oxygen are centrally located at oxidation On the line of symmetry of aluminium substrate.
The preparation method of the Oxynitride sensor chip is:
Step 1: the dielectric substrate of the front printing nitrogen oxides concentration cell in alumina substrate, then 1450~ 0.5 ~ 1h is sintered under the conditions of 1550 DEG C.
Step 2: the transition zone of the front printing quick resistance of STF oxygen in alumina substrate, then in 1100~1400 DEG C of bars 0.5 ~ 1h is sintered under part.
Step 3: the resistive layer of the front printing quick resistance of STF oxygen in alumina substrate, then in 1100~1350 DEG C of bars 0.5 ~ 1h is sintered under part.
Step 4: the resistance wire of the front printing adding thermal resistance in alumina substrate, in the back face printing of alumina substrate The pin of the resistance wire of adding thermal resistance, the lead for the resistance wire being connected with resistance wire is printed in the front of alumina substrate, by two The lead of root resistance wire is each passed through alumina substrate, then in the back face printing of alumina substrate and the pin pair of two resistance wires The lead for the resistance wire that should be connected.
Then activated electrode, the nitrogen oxides concentration cell of nitrogen oxides concentration cell are printed in the front of alumina substrate Non-live polarizing electrode, the lead of activated electrode of nitrogen oxides concentration cell, the activated electrode of nitrogen oxides concentration cell draw Pin, nitrogen oxides concentration cell non-live polarizing electrode lead and nitrogen oxides concentration cell non-live polarizing electrode pin, then The pin of the terminal of the terminal of the printing quick resistance of STF oxygen, the lead of the terminal of the quick resistance of STF oxygen and the quick resistance of STF oxygen, finally prints The Catalytic Layer of brush nitrogen oxides concentration cell.
Step 5: on the basis of step 4,0.5 ~ 1h is sintered under the conditions of 900~1100 DEG C, nitrogen oxides is made and passes Sensor chip.
The printing refers at ambient temperature, using screen printing mode to adding thermal resistance, nitrogen oxides concentration cell With in the quick resistance of STF oxygen each element use corresponding to slurry printed.
Described adding thermal resistance, which is symmetrically distributed at the close periphery of alumina substrate, to be referred to:The resistance wire pair of adding thermal resistance Title is distributed in the positive left end of alumina substrate at periphery, and the left-half of the lead of the resistance wire of adding thermal resistance is symmetrically divided Cloth is at the close periphery of the positive middle part left-half of alumina substrate, the right half part of the lead of the resistance wire of adding thermal resistance It is symmetrically distributed at the close periphery of the middle part right half part at the alumina substrate back side, the pin of the resistance wire of adding thermal resistance is symmetrical The right-hand member at the alumina substrate back side is distributed at periphery.
Or adding thermal resistance is symmetrically distributed at the close periphery of alumina substrate and referred to:Adding thermal resistance is symmetrically distributed in oxidation At the close periphery at the aluminium substrate back side.
The flat shape of the alumina substrate is the entirety that narrow two rectangles in left wide right side form, two rectangles it is symmetrical Line is same straight line, or the flat shape of the alumina substrate is a rectangle.
The resistance of the resistance wire of the printing adding thermal resistance is 2 ~ 20 ohm.
Described uses corresponding starch to each element in adding thermal resistance, nitrogen oxides concentration cell and the quick resistance of STF oxygen Material carries out printing and referred to:
Slurry is oxygen ion conductive ceramic slurry used by printing the dielectric substrate of nitrogen oxides concentration cell, oxonium ion Conductivity ceramics slurry is 8% molar fraction yttria-stabilized zirconia slurry;In 8% molar fraction yttria-stabilized zirconia slurry Zirconium oxide particle diameter be less than 0.5 μm;
Slurry is platinum rhodium slurry used by printing the activated electrode of nitrogen oxides concentration cell, platinum content in platinum rhodium slurry For 95wt%, rhodium content is 5wt% in platinum rhodium slurry;In platinum rhodium slurry:The particle diameter of platinum is 0.01~0.5 μm, and the particle diameter of rhodium is 0.01~0.5 μm;
Slurry is golden platinum slurry used by printing the non-live polarizing electrode of nitrogen oxides concentration cell, and platinum contains in golden platinum slurry Measure as 80wt%, gold content is 20wt% in golden platinum slurry;In golden platinum slurry:The particle diameter of gold is 0.01~0.5 μm, and the particle diameter of platinum is 0.01~0.5 μm;
Slurry is platiniferous 4.5wt% alumina slurry, platiniferous used by printing the Catalytic Layer of nitrogen oxides concentration cell In 4.5wt% alumina slurry:The particle diameter of platinum is 0.01~0.5 μm, and the particle diameter of aluminum oxide is less than 0.5 μm;
Print the resistance wire of adding thermal resistance, the lead of resistance wire of adding thermal resistance, adding thermal resistance resistance wire pin, nitrogen The lead of the activated electrode of oxide concentration cell, the pin of the activated electrode of nitrogen oxides concentration cell, nitrogen oxides concentration difference The lead of the non-live polarizing electrode of battery, the pin of the non-live polarizing electrode of nitrogen oxides concentration cell, the quick resistance of STF oxygen terminal, Slurry is starched for platinum used by the pin of the lead of the terminal of the quick resistance of STF oxygen and the terminal of the quick resistance of STF oxygen, the platinum in platinum slurry Particle diameter is 0.01~0.5 μm;
Slurry aoxidizes for 20wt% 8% molar fraction stabilized with yttrium oxide used by printing the transition zone of the quick resistance of STF oxygen The STF mixed slurries of zirconium and 80wt%, STF particle diameter is less than 0.5 μm in 80wt% STF slurries;
Slurry is STF slurries used by printing the resistive layer of the quick resistance of STF oxygen, and STF particle diameter is less than in STF slurries 0.5μm。
Due to there is following good effect compared with prior art using above-mentioned technical proposal, the present invention:
First, the Oxynitride sensor chip in the present invention is simple in construction.Vehicle tail gas NOx sensor core at present Piece is formed by stacking by six layers of zirconium oxide substrate, by three electrochemistry oxygen pumps, two chambers, a reference air duct, one Adding thermal resistance, lead and eight pins are formed, and three electrochemistry oxygen pumps are main pump, auxiliary pump and measuring pump respectively, and main pump is the One chamber, auxiliary pump and measuring pump are linked among second chamber, first chamber and second chamber with slit, and general structure is multiple It is miscellaneous.And the present invention eliminates three electrochemistry oxygen pumps, two chambers, a reference air duct and two pins in structure, Greatly simplifie the structure of Oxynitride sensor chip.
2nd, preparation process of the invention is simple.Existing Oxynitride sensor chip is due to complicated, small volume original Cause, make very difficult:Need to be punched two chambers, a slit and a reference gas passage on zirconium oxide substrate;This Two chambers, a slit and a reference gas passage pole in the overlapping of six layers of zirconium oxide substrate, compacting and sintering process Yielding, chamber, slit and reference gas channel blockage, cracking can be caused by deforming under serious situation, cause nitrogen oxides to pass Sensor chip failure.And the present invention is due to simple in construction, it is only necessary to print according to preparation process on one layer of alumina substrate with The corresponding element of sintering, eliminates the preparation process of punching, overlapping and compacting, preparation process has been obtained larger simplification.
3rd, preparation cost of the invention is low.Relative to existing Oxynitride sensor chip, present invention eliminates three electricity Chemical oxygen pump, two chambers, a reference air duct, three pins, save the noble metal used in these structures;And by It is simple in preparation process of the present invention, save the expense of the preparation process of punching, overlapping and compacting;Simultaneously because make in the present invention With one layer of alumina substrate rather than as six layers of zirconium oxide substrate in existing Oxynitride sensor chip, save and prepare oxygen Change a large amount of expenses spent during zirconium base piece.
4th, measurement effect of the invention is good, and can measure the content of nitrogen oxides and the content of oxygen simultaneously.The present invention The transmittance process in the slit of pump oxygen process and gas between two chambers in two chambers is eliminated, can be simply straight The content to oxygen in gas and nitrogen oxides connect measures, therefore has preferable measurement effect.The present invention is aoxidizing Nitrogen oxides concentration cell and the quick resistance of STF oxygen are integrated with simultaneously on aluminium substrate, the quick resistance of STF oxygen can accurately measure car tail Oxygen content in gas, nitrogen oxides concentration cell coordinate the quick resistance of STF oxygen accurately to measure the nitrogen oxides in vehicle exhaust Content.
Therefore, the present invention, which has, prepares the characteristics of simple and cost is low, the measurement of prepared Oxynitride sensor chip Effect is good and can measure amount of nitrogen oxides and oxygen content simultaneously.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is a kind of structural representation of nitrogen oxides concentration cell 2 in Fig. 1;
Fig. 3 is a kind of structural representation of the quick resistance 3 of STF oxygen in Fig. 1;
Fig. 4 is a kind of structural representation of adding thermal resistance 1 in Fig. 1;
Fig. 5 is Fig. 4 schematic rear view;
Fig. 6 is another structural representation of the present invention;
Fig. 7 is Fig. 6 schematic rear view.
Embodiment
The invention will be further described with reference to the accompanying drawings and detailed description, not to the limit of its protection domain System.
Embodiment 1
A kind of Oxynitride sensor chip and preparation method thereof.The Oxynitride sensor chip is by adding thermal resistance 1st, nitrogen oxides concentration cell 2 and the quick resistance 3 of STF oxygen are integrated in the surface of alumina substrate 4.Adding thermal resistance 1, nitrogen oxides are dense Difference battery 2 and the quick resistance 3 of STF oxygen are as shown in Figure 1 in the projected position of alumina substrate 4:Adding thermal resistance 1 is symmetrically distributed in oxidation At the close periphery of aluminium substrate 4;The center of nitrogen oxides concentration cell 2 is 4mm with the left end of alumina substrate 4 distance;STF oxygen is quick The center of resistance 3 and the distance of the left end of alumina substrate 4 are 10mm;The center of nitrogen oxides concentration cell 2 and the quick resistance of STF oxygen 3 are centrally located on the line of symmetry of alumina substrate 4.
The preparation method of the Oxynitride sensor chip comprises the concrete steps that:
Step 1: the as shown in Fig. 2 dielectric substrate of the front printing nitrogen oxides concentration cell 2 in alumina substrate 4 24,0.5 ~ 1h is then sintered under the conditions of 1450~1550 DEG C.
Step 2: the as shown in figure 3, transition zone 31, Ran Hou of the front printing quick resistance 3 of STF oxygen in alumina substrate 4 0.5 ~ 1h is sintered under the conditions of 1100~1400 DEG C.
Step 3: the as shown in figure 3, resistive layer 33, Ran Hou of the front printing quick resistance 3 of STF oxygen in alumina substrate 4 0.5 ~ 1h is sintered under the conditions of 1100~1350 DEG C.
Step 4: the as shown in figure 4, resistance wire 11 of the front printing adding thermal resistance 1 in alumina substrate 4;Such as Fig. 5 institutes Show, in the pin 13 of the resistance wire of the back face printing adding thermal resistance 1 of alumina substrate 4;As shown in Figure 4 and Figure 5, in alumina base The lead 12 for the resistance wire that the front printing of piece 4 is connected with resistance wire 11, oxidation is each passed through by the lead 12 of two resistance wires Aluminium substrate 4, then in the back face printing of alumina substrate 4 and the lead of the resistance wire of the corresponding connection of the pin 13 of two resistance wires 12。
As shown in Fig. 2 activated electrode 21, nitrogen oxidation in the front printing nitrogen oxides concentration cell 2 of alumina substrate 4 The non-live polarizing electrode 22 of thing concentration cell 2, the lead 27 of the activated electrode of nitrogen oxides concentration cell 2, nitrogen oxides concentration difference electricity The lead 25 and nitrogen oxides concentration cell 2 of the pin 28 of the activated electrode of pond 2, the non-live polarizing electrode of nitrogen oxides concentration cell 2 Non-live polarizing electrode pin 26.Again as shown in figure 3, alumina substrate 4 front printing the quick resistance 3 of STF oxygen terminal 32, The pin 35 of the lead 34 of the terminal of the quick resistance 3 of STF oxygen and the terminal of the quick resistance 3 of STF oxygen.Finally as shown in Fig. 2 in aluminum oxide The Catalytic Layer 23 of the front printing nitrogen oxides concentration cell 2 of substrate 4.
Step 5: on the basis of step 4,0.5 ~ 1h is sintered under the conditions of 900~1100 DEG C, nitrogen oxides is made and passes Sensor chip.
The printing refers at ambient temperature, using screen printing mode to adding thermal resistance 1, nitrogen oxides concentration cell Slurry corresponding to each element use in the quick resistance 3 of 2 and STF oxygen is printed.
Described adding thermal resistance 1, which is symmetrically distributed at the close periphery of alumina substrate 4, to be referred to:The resistance of adding thermal resistance 1 Silk 11 is symmetrically distributed in 4 positive left end of alumina substrate at periphery, and left the half of the lead 12 of the resistance wire of adding thermal resistance 1 Partial symmetry is distributed at the close periphery of the positive middle part left-half of alumina substrate 4, and the resistance wire of adding thermal resistance 1 draws The right half part of line 12 is symmetrically distributed at the close periphery of the middle part right half part at the back side of alumina substrate 4, adding thermal resistance 1 The pin 13 of resistance wire is symmetrically distributed in the right-hand member at the back side of alumina substrate 4 at periphery.
As shown in Fig. 1 ~ Fig. 5, the flat shape of the alumina substrate 4 is the whole of the narrow two rectangles composition in the left wide right side Body, the line of symmetry of two rectangles is same straight line.
The resistance of the resistance wire 11 of the printing adding thermal resistance 1 is 2 ~ 20 ohm.
Corresponding to described each element in adding thermal resistance 1, nitrogen oxides concentration cell 2 and the quick resistance 3 of STF oxygen uses Slurry carries out printing and referred to:
Slurry is oxygen ion conductive ceramic slurry used by the dielectric substrate 24 of printing nitrogen oxides concentration cell 2, oxygen Ionic conductivity ceramics slurry is 8% molar fraction yttria-stabilized zirconia slurry;8% molar fraction yttria-stabilized zirconia is starched Zirconium oxide particle diameter in material is less than 0.5 μm;
Slurry is platinum rhodium slurry used by the activated electrode 21 of printing nitrogen oxides concentration cell 2, platinum in platinum rhodium slurry Content is 95wt%, and rhodium content is 5wt% in platinum rhodium slurry;In platinum rhodium slurry:The particle diameter of platinum is 0.01~0.5 μm, the particle diameter of rhodium For 0.01~0.5 μm;
Slurry is golden platinum slurry used by the non-live polarizing electrode 22 of printing nitrogen oxides concentration cell 2, in golden platinum slurry Platinum content is 80wt%, and gold content is 20wt% in golden platinum slurry;In golden platinum slurry:The particle diameter of gold is 0.01~0.5 μm, the grain of platinum Footpath is 0.01~0.5 μm;
The alumina slurry that slurry is platiniferous 4.5wt% used by the Catalytic Layer 23 of printing nitrogen oxides concentration cell 2, In platiniferous 4.5wt% alumina slurry:The particle diameter of platinum is 0.01~0.5 μm, and the particle diameter of aluminum oxide is less than 0.5 μm;
Print the resistance wire 11 of adding thermal resistance 1, the lead 12 of resistance wire of adding thermal resistance 1, the resistance wire of adding thermal resistance 1 Pin 13, the lead 27 of activated electrode of nitrogen oxides concentration cell 2, nitrogen oxides concentration cell 2 activated electrode pin 28th, the lead 25 of the non-live polarizing electrode of nitrogen oxides concentration cell 2, nitrogen oxides concentration cell 2 non-live polarizing electrode pin 26th, the pin of the terminal of the lead 34 of the terminal of the quick resistance 3 of terminal 32, STF oxygen of the quick resistance 3 of STF oxygen and the quick resistance 3 of STF oxygen Slurry is starched for platinum used by 35, and the platinum grain footpath in platinum slurry is 0.01~0.5 μm;
The 8% molar fraction stabilized with yttrium oxide oxygen that slurry is 20wt% used by the transition zone 31 of the printing quick resistance 3 of STF oxygen Change zirconium and 80wt% STF mixed slurries, STF particle diameter is less than 0.5 μm in 80wt% STF slurries;
Slurry is STF slurries used by printing the resistive layer 33 of the quick resistance 3 of STF oxygen, and STF particle diameter is small in STF slurries In 0.5 μm.
Embodiment 2
A kind of Oxynitride sensor chip and preparation method thereof.In addition to following situations, remaining is the same as embodiment 1:
The present embodiment is as shown in fig. 7, adding thermal resistance 1 is symmetrically distributed at the close periphery of alumina substrate 4 refers to:Heating Resistance 1 is symmetrically distributed at the close periphery at the back side of alumina substrate 4.
As shown in Figure 6 and Figure 7, the flat shape of the alumina substrate 4 is a rectangle to the present embodiment
Present embodiment has following good effect compared with prior art:
First, the Oxynitride sensor chip in present embodiment is simple in construction.Vehicle tail gas nitrogen oxides at present Sensor chip is formed by stacking by six layers of zirconium oxide substrate, is led to by three electrochemistry oxygen pumps, two chambers, a reference air Road, an adding thermal resistance, lead and eight pins are formed, and three electrochemistry oxygen pumps are main pump, auxiliary pump and measuring pump respectively, are led Pump is linked in first chamber, auxiliary pump and measuring pump among second chamber, first chamber and second chamber with slit, overall knot Structure is complicated.And present embodiment eliminates three electrochemistry oxygen pumps, two chambers, a reference air duct in structure With two pins, the structure of Oxynitride sensor chip is greatly simplified.
2nd, the preparation process of present embodiment is simple.Existing Oxynitride sensor chip is due to complicated, body The reason for product is small, make very difficult:Need to be punched two chambers, a slit and a reference gas on zirconium oxide substrate Passage;The two chambers, a slit and a reference gas passage are in the overlapping of six layers of zirconium oxide substrate, compacting and sintered Easily deformed in journey, chamber, slit and reference gas channel blockage, cracking can be caused by deforming under serious situation, cause nitrogen oxygen Compound sensor chip fails.And present embodiment is due to simple in construction, it is only necessary to according to preparation process in one layer of oxidation Printed on aluminium substrate and sinter corresponding element, eliminated the preparation process of punching, overlapping and compacting, obtain preparation process Larger simplification.
3rd, the preparation cost of present embodiment is low.Relative to existing Oxynitride sensor chip, this specific implementation Mode eliminates three electrochemistry oxygen pumps, two chambers, a reference air duct, three pins, saves in these structures The noble metal used;And because present embodiment preparation process is simple, save the preparation process of punching, overlapping and compacting Expense;Simultaneously because using one layer of alumina substrate rather than as existing NOx sensor core in present embodiment Six layers of zirconium oxide substrate in piece, save a large amount of expenses for preparing and being spent during zirconium oxide substrate.
4th, the measurement effect of present embodiment is good, and can measure the content of nitrogen oxides and containing for oxygen simultaneously Amount.Present embodiment eliminates the biography in the slit of pump oxygen process and gas between two chambers in two chambers Process is passed, simply directly the content of oxygen in gas and nitrogen oxides can be measured, therefore with preferably measurement Effect.Present embodiment is integrated with nitrogen oxides concentration cell 2 and the quick resistance of STF3 oxygen simultaneously on alumina substrate 4, The quick resistance of STF3 oxygen can accurately measure the oxygen content in vehicle exhaust, and nitrogen oxides concentration cell 2 coordinates the quick resistance of STF3 oxygen The content of the nitrogen oxides in vehicle exhaust can accurately be measured.
Therefore, present embodiment, which has, prepares the characteristics of simple and cost is low, prepared NOx sensor Chip measurement effect is good and can measure amount of nitrogen oxides and oxygen content simultaneously.

Claims (2)

1. a kind of preparation method of Oxynitride sensor chip, it is characterised in that the Oxynitride sensor chip is to add Thermal resistance (1), nitrogen oxides concentration cell (2) and the quick resistance of STF oxygen (3) are integrated in the surface of alumina substrate (4);Heating electricity Resistance (1), nitrogen oxides concentration cell (2) and the quick resistance of STF oxygen (3) are in the projected position of alumina substrate (4):Adding thermal resistance (1) it is symmetrically distributed at the close periphery of alumina substrate (4), the center of nitrogen oxides concentration cell (2) and alumina substrate (4) left end distance is 4mm, and the center of the quick resistance of STF oxygen (3) and the distance of alumina substrate (4) left end are 10mm;Nitrogen oxides The center of concentration cell (2) and the quick resistance of STF oxygen (3) are centrally located on the line of symmetry of alumina substrate (4);
The preparation method of the Oxynitride sensor chip is:
Step 1: the dielectric substrate (24) of the front printing nitrogen oxides concentration cell (2) in alumina substrate (4), Ran Hou 0.5~1h is sintered under the conditions of 1450~1550 DEG C;
Step 2: the transition zone (31) of the front printing quick resistance of STF oxygen (3) in alumina substrate (4), then 1100~ 0.5~1h is sintered under the conditions of 1400 DEG C;
Step 3: the resistive layer (33) of the front printing quick resistance of STF oxygen (3) in alumina substrate (4), then 1100~ 0.5~1h is sintered under the conditions of 1350 DEG C;
Step 4: the resistance wire (11) of the front printing adding thermal resistance (1) in alumina substrate (4), in alumina substrate (4) The pin (13) of the resistance wire of back face printing adding thermal resistance (1), connect in front printing and the resistance wire (11) of alumina substrate (4) The lead (12) of the resistance wire connect, the lead (12) of two resistance wires is each passed through alumina substrate (4), then in alumina base The lead (12) of the resistance wire of the back face printing of piece (4) connection corresponding with the pin (13) of two resistance wires;
Then it is dense in activated electrode (21), the nitrogen oxides of the front printing nitrogen oxides concentration cell (2) of alumina substrate (4) The non-live polarizing electrode (22) of difference battery (2), lead (27), the nitrogen oxides of the activated electrode of nitrogen oxides concentration cell (2) are dense The lead (25) and nitrogen oxygen of the pin (28) of the activated electrode of difference battery (2), the non-live polarizing electrode of nitrogen oxides concentration cell (2) The pin (26) of the non-live polarizing electrode of compound concentration cell (2), terminal (32), the STF oxygen for republishing the quick resistance of STF oxygen (3) are quick The pin (35) of the lead (34) of the terminal of resistance (3) and the terminal of the quick resistance of STF oxygen (3), finally print nitrogen oxides concentration difference The Catalytic Layer (23) of battery (2);
Step 5: on the basis of step 4,0.5~1h is sintered under the conditions of 900~1100 DEG C, NOx sensor is made Chip;
The printing refers at ambient temperature, using screen printing mode to adding thermal resistance (1), nitrogen oxides concentration cell (2) slurry corresponding to each element use and in the quick resistance of STF oxygen (3) is printed;
Described adding thermal resistance (1), which is symmetrically distributed at the close periphery of alumina substrate (4), to be referred to:The electricity of adding thermal resistance (1) Resistance silk (11) is symmetrically distributed in alumina substrate (4) positive left end at periphery, the lead of the resistance wire of adding thermal resistance (1) (12) left-half is symmetrically distributed at the close periphery of the positive middle part left-half of alumina substrate (4), adding thermal resistance (1) right half part of the lead (12) of resistance wire is symmetrically distributed in leaning on for the middle part right half part at alumina substrate (4) back side At nearly periphery, the pin (13) of the resistance wire of adding thermal resistance (1) is symmetrically distributed in the right-hand member at alumina substrate (4) back side close to week At side;
Or adding thermal resistance (1) is symmetrically distributed at the close periphery of alumina substrate (4) and referred to:Adding thermal resistance (1) is symmetrical At the close periphery at alumina substrate (4) back side;
The flat shape of the alumina substrate (4) is the entirety that narrow two rectangles in left wide right side form, two rectangles it is symmetrical Line is same straight line, or the flat shape of the alumina substrate (4) is a rectangle;
The resistance of the resistance wire (11) of the printing adding thermal resistance (1) is 2~20 ohm;
Described being used to each element in adding thermal resistance (1), nitrogen oxides concentration cell (2) and the quick resistance of STF oxygen (3) is corresponding Slurry carry out printing and refer to:
Slurry is oxygen ion conductive ceramic slurry used by the dielectric substrate (24) of printing nitrogen oxides concentration cell (2), oxygen Ionic conductivity ceramics slurry is 8% molar fraction yttria-stabilized zirconia slurry;8% molar fraction yttria-stabilized zirconia Zirconium oxide particle diameter in slurry is less than 0.5 μm;
Slurry is platinum rhodium slurry used by the activated electrode (21) of printing nitrogen oxides concentration cell (2), platinum in platinum rhodium slurry Content is 95wt%, and rhodium content is 5wt% in platinum rhodium slurry;In platinum rhodium slurry:The particle diameter of platinum is 0.01~0.5 μm, the grain of rhodium Footpath is 0.01~0.5 μm;
Slurry is golden platinum slurry used by the non-live polarizing electrode (22) of printing nitrogen oxides concentration cell (2), in golden platinum slurry Platinum content is 80wt%, and gold content is 20wt% in golden platinum slurry;In golden platinum slurry:The particle diameter of gold is 0.01~0.5 μm, platinum Particle diameter is 0.01~0.5 μm;
Slurry is platiniferous 4.5wt% alumina slurry used by the Catalytic Layer (23) of printing nitrogen oxides concentration cell (2), In platiniferous 4.5wt% alumina slurry:The particle diameter of platinum is 0.01~0.5 μm, and the particle diameter of aluminum oxide is less than 0.5 μm;
Lead (12), the electricity of adding thermal resistance (1) of the resistance wire (11) of printing adding thermal resistance (1), the resistance wire of adding thermal resistance (1) Hinder the pin (13) of silk, the lead (27) of activated electrode of nitrogen oxides concentration cell (2), nitrogen oxides concentration cell (2) Lead (25), the nitrogen oxides concentration cell of the pin (28) of activated electrode, the non-live polarizing electrode of nitrogen oxides concentration cell (2) (2) pin (26) of non-live polarizing electrode, the terminal (32) of the quick resistance of STF oxygen (3), the quick resistance of STF oxygen (3) terminal lead (34) slurry is platinum slurry and used by the pin (35) of the terminal of the quick resistance of STF oxygen (3), the platinum grain footpath in platinum slurry for 0.01~ 0.5μm;
Slurry is 20wt% 8% molar fraction stabilized with yttrium oxide used by the transition zone (31) of the printing quick resistance of STF oxygen (3) The STF mixed slurries of zirconium oxide and 80wt%, STF particle diameter is less than 0.5 μm in 80wt% STF slurries;
Slurry is STF slurries used by the resistive layer (33) of the printing quick resistance of STF oxygen (3), and STF particle diameter is small in STF slurries In 0.5 μm.
2. a kind of Oxynitride sensor chip, it is characterised in that the Oxynitride sensor chip is according to claim 1 Oxynitride sensor chip prepared by the preparation method of described Oxynitride sensor chip.
CN201510376504.8A 2015-07-01 2015-07-01 A kind of Oxynitride sensor chip and preparation method thereof Active CN104931559B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510376504.8A CN104931559B (en) 2015-07-01 2015-07-01 A kind of Oxynitride sensor chip and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510376504.8A CN104931559B (en) 2015-07-01 2015-07-01 A kind of Oxynitride sensor chip and preparation method thereof

Publications (2)

Publication Number Publication Date
CN104931559A CN104931559A (en) 2015-09-23
CN104931559B true CN104931559B (en) 2017-12-26

Family

ID=54118828

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510376504.8A Active CN104931559B (en) 2015-07-01 2015-07-01 A kind of Oxynitride sensor chip and preparation method thereof

Country Status (1)

Country Link
CN (1) CN104931559B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105973965B (en) * 2016-05-06 2018-06-29 武汉科技大学 Double cell current mode Oxynitride sensor chip and preparation method
CN106596683A (en) * 2016-11-16 2017-04-26 深圳市普利斯通传感科技有限公司 Dual active electrode nitrogen oxide sensor chip and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0444753A1 (en) * 1990-03-02 1991-09-04 ENIRICERCHE S.p.A. Method of determining gaseous hydrocarbons using gas sensors formed of thin tin oxide films
CN101042366A (en) * 2007-04-24 2007-09-26 谢光远 Manufacturing method of plate type oxygen sensor chip
CN104007144A (en) * 2014-06-11 2014-08-27 武汉华敏测控技术股份有限公司 Iron-doped strontium titanate oxygen sensor and manufacturing method for iron-doped strontium titanate oxygen sensor
CN104122303A (en) * 2014-07-11 2014-10-29 中国第一汽车股份有限公司 Sensor for measuring the total content of nitrogen oxides in mixed gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0444753A1 (en) * 1990-03-02 1991-09-04 ENIRICERCHE S.p.A. Method of determining gaseous hydrocarbons using gas sensors formed of thin tin oxide films
CN101042366A (en) * 2007-04-24 2007-09-26 谢光远 Manufacturing method of plate type oxygen sensor chip
CN104007144A (en) * 2014-06-11 2014-08-27 武汉华敏测控技术股份有限公司 Iron-doped strontium titanate oxygen sensor and manufacturing method for iron-doped strontium titanate oxygen sensor
CN104122303A (en) * 2014-07-11 2014-10-29 中国第一汽车股份有限公司 Sensor for measuring the total content of nitrogen oxides in mixed gas

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Improvement of the NOx selectivity for a planar YSZ sensor;Gao Jing等;《Sensors and Actuators B》;20100206;第154卷(第2期);第106-107页,附图1 *

Also Published As

Publication number Publication date
CN104931559A (en) 2015-09-23

Similar Documents

Publication Publication Date Title
CN105973965B (en) Double cell current mode Oxynitride sensor chip and preparation method
JP4262743B2 (en) NOx decomposition electrode and method of manufacturing NOx sensor
CN102608183B (en) Nitrogen-oxygen sensor
CN102954993B (en) Oxygen sensor and preparation method thereof
JP6594230B2 (en) Sensor element and gas sensor
CN104049018A (en) Nox sensor chip
JPS58148946A (en) Detector for air fuel ratio
CN102890109B (en) Nitrogen oxide sensor and manufacturing method thereof
JP2012058015A (en) Particulate substance detector
TWI453400B (en) Amperometric oxygen sensor
CN104931559B (en) A kind of Oxynitride sensor chip and preparation method thereof
CN106596683A (en) Dual active electrode nitrogen oxide sensor chip and preparation method thereof
US9389212B2 (en) NOx gas sensor including nickel oxide
CN108490056A (en) Two chamber bicell type Oxynitride sensor chips of one kind and preparation method thereof
JP6934511B2 (en) Sensor element and gas sensor
CN202928983U (en) Nitrogen-oxygen sensor
CN105699461A (en) Three-phase interface YSZ-based mixed potential NO2 gas sensor with nano bowl-shaped array structure and preparation method of three-phase interface YSZ-based mixed potential NO2 gas sensor
CN108469463A (en) A kind of novel nitrogen oxide sensor chip and preparation method thereof
JP5679436B2 (en) Gas sensor and its use
CN105044174A (en) Novel limited current type plate oxygen sensor
CN104977345A (en) Novel limited current type sheet-type oxygen sensor
CN102455314B (en) Current-type oxygen sensor
CN108490058A (en) A kind of NOx sensor towards vehicle energy saving environmental protection
JP3903181B2 (en) Resistance oxygen sensor, oxygen sensor device using the same, and air-fuel ratio control system
CN208171918U (en) A kind of NOx sensor towards vehicle energy saving environmental protection

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20190128

Address after: 430205 No. 3, Phoenix Industrial Park, Donghu Development Zone, Wuhan City, Hubei Province

Patentee after: Wuhan Cubic Optoelectronics Co., Ltd.

Address before: 430081 construction of Qingshan District, Hubei, Wuhan

Patentee before: Wuhan University of Science and Technology

TR01 Transfer of patent right
CP01 Change in the name or title of a patent holder

Address after: 430205 No. 3, Phoenix Industrial Park, Donghu Development Zone, Wuhan City, Hubei Province

Patentee after: Sifang Optoelectronic Co., Ltd.

Address before: 430205 No. 3, Phoenix Industrial Park, Donghu Development Zone, Wuhan City, Hubei Province

Patentee before: Wuhan Cubic Optoelectronics Co., Ltd.

CP01 Change in the name or title of a patent holder