CN104924998A - 一种用于嵌装在汽车门板上的绒质装饰层 - Google Patents
一种用于嵌装在汽车门板上的绒质装饰层 Download PDFInfo
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Abstract
一种用于嵌装在汽车门板上的绒质装饰层,由位于上层的中药毯坯层、负离子胶黏层和位于底层的涤纶纤维层组成,中药毯坯层在生产过程中添加了中药提取物,所述的中药提取物由下述组分按重量份组成:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份,沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份,冰片0.6-18份,薄荷精油0.4-0.6份,天竺葵精油0.3-0.5份,本发明安全性能较高,不仅可有效的驱赶蚊虫,还可以释放负离子,同时气味芳香,性质温和,清新怡神,具有广泛的应用价值。
Description
技术领域
本发明涉及汽车零部件技术领域,更具体地说,涉及一种用于嵌装在汽车门板上的绒质装饰层。
背景技术
汽车门板上绒质装饰层是装置在门板本体内侧的汽车门板装饰零部件,一般是在门板本体上包裹有皮革或布艺设计,使汽车门板上绒质装饰层更符合人们的审美情趣。一般高档汽车采用真皮,中低档汽车采用PVC皮革。而现有技术中的汽车门板上绒质装饰层功能单一,已不能满足人们的使用需求。
一方面,随着全球气温的不断升高,蚊子的种群和数量都将大幅提高,正日益威胁人类的健康。蚊子除直接叮刺吸血、骚扰睡眠外,更严重的是传播多种疾病。我国的蚊传病有疟疾、淋巴丝虫病、流行性乙型脑炎和登革热(或登革出血热)四类,蚊传较重要的病毒病还有黄热病及各种马脑炎等。
另一方面,将空气负离子技术运用于汽车门板上绒质装饰层产品中,使用后的绒质装饰层在驾驶室室内长期释放空气负离子,尤其是负氧离子。由于其在结构上与超氧阴离子自由基(O2-)相似,因此具有相似的生物活性,能够使活的生物细胞带负电荷,从而使病毒失去对细胞的攻击能力。例如,在人造空气负离子环境中,经测定空气中霉菌、细菌数可降低90%以上。负氧离子被吸入人体后,能调节神经中枢的兴奋状态,改善肺的换气功能,改善血液循环,促进新陈代谢、增强免疫系统能力、使人精神振奋、提高工作效率等,它还对高血压、气喘、流感、失眠、关节炎等许多疾病有一定的治疗作用,所以人称负离子为“空气中的维生素”“长寿素”。
迄今,使传统的汽车门板上绒质装饰层产品同时具有驱赶蚊虫、抗菌除菌和释放负离子的功能的技术设计还未有见。
发明内容
针对现有技术存在的不足,本发明所要解决的技术问题之一是提供一种用于嵌装在汽车门板上的绒质装饰层,不仅可有效的驱赶蚊虫,还可释放空气负离子。此外,还对葡萄球菌、结核杆菌、绿脓杆菌、革兰阴性细菌和革兰阳性细菌等多种病菌和真菌有一定的抑制、杀灭作用;同时气味芳香,性质温和,清新怡神,具有较好的保健效果。
本发明的目的是通过如下技术方案实现的:
一种用于嵌装在汽车门板上的绒质装饰层,包括门板本体,在所述门板本体的右上角设有内开手柄盒预留区域,在所述门板本体A的外侧面设有与门板本体为一体的装饰层,所述装饰层与门板本体装置在一起,所述装饰层由位于上层的中药毯坯层、负离子胶黏层和位于底层的涤纶纤维层组成,所述中药毯坯层由涤纶制成的基布层和机织在基布层上的绒头组成,所述中药毯坯层、负离子胶黏层和涤纶纤维层自上而下依次设置,且所述中药毯坯层和涤纶纤维层通过负离子胶黏层胶合,其中,在所述中药毯坯层与所述涤纶纤维层之间还依次间隔设置有中药颗粒容置腔和活性矿物质颗粒容置腔,所述的中药颗粒容置腔和活性矿物质颗粒容置腔为若干个等距分布在所述的装饰层的条形腔,其中:
所述负离子胶黏层包括羟基丁苯胶和负离子天然矿物质粉,其中羟基丁苯胶和负离子天然矿物质粉的质量比为6:1,所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和氧化钛按重量比3:5:2的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述负离子天然矿物质粉的粒度为2500目的超细粉末;
所述活性矿物质颗粒容置腔内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置活性矿物质颗粒,所述活性矿物质颗粒为电气石、硅藻土、二氧化钛和麦饭石按重量比3:3:2:3的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物;
所述中药颗粒容置腔内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置有中药颗粒,所述中药颗粒由下述组分按重量份组成:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份;
所述中药毯坯层在生产过程中添加了中药提取物,所述的中药提取物由下述组分按重量份组成:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份,冰片0.6-18份,薄荷精油0.4-0.6份,天竺葵精油0.3-0.5份,所述中药毯坯层的制备方法包括以下步骤:
S1、称取下述重量份的各中药组分:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份,分别投入超微粉碎机中粉碎至120-200目的粉末,混合均匀,备用;
S2、将去离子水加入上述备用的中药粉末中,去离子水的加入量与中药粉末总重量比为10:1,搅拌分散调匀,备用;
S3、将上述备用的中药混合物于60-80℃煎煮1.5-2小时,熬制成中药原液;
S4、将熬制成的中药原液过滤去渣,然后加入冰片0.6-18份,薄荷精油0.4-0.6份,天竺葵精油0.3-0.5份,充分搅拌调匀,然后按7%-10%的浓度用去离子稀释后形成中药整理液;
S5、将已经生产好的用于制造汽车左前门内装饰板的毯坯层打卷,然后浸入S4中的中药整理液中充分浸渍20-30分钟;
S6、将S5中的毯坯层展开,然后通过压辊挤压,压力为2-2.5pa;
S7、将S6中的毯坯层在网带传动下进入烘干机中进行烘干,烘干温度80-130℃;
S8、自然冷却后,将S7处理后的毯坯层进行染色、烘干,即得到用于制造汽车左前门内装饰板的中药毯坯层。
在一较佳实施例中,所述中药整理液还包括:表面活性剂8-9份、避蚊胺0.2-0.3份和香茅油0.4-0.6份。
其进一步技术方案为,所述中药整理液还包括:丁酸丁酯10-30份、桉树油18-19份、肉豆蔻酸异丙酯1-2份、脂肪醇聚氧乙烯醚硫酸钠10-15份和苯甲酸钠0.1-0.3份。
本发明还提供一种汽车,在所述汽车上装置有经上工艺流程制备的汽车门板上绒质装饰层。
本发明基于祖国传统医学,参考现代中药药理研究,从现有中药的药物筛选和反复验证,充分发挥各组份协同作用,其中各原料的作用简介如下。
鹤虱:【蒙药】囊给一章古:果实用于蛔虫病,蛲虫病,疮疡,关节伤,鼠疮《蒙植药志》果实:苦、辛,平。消积杀虫
紫菀:有治风寒咳嗽气喘,虚劳咳吐脓血之功效;对大肠杆菌、痢疾杆菌、变形菌、伤寒杆菌、副伤寒杆菌、绿脓杆菌及霍乱弧菌等7种革兰氏阴性肠内致病菌有一定的抑制作用;并有对抗致病性真菌的作用;对流感病毒有明显的抑制作用。
槟榔:苦辛温,归胃大肠经。驱虫消积,行气利水。
三叉苦:芸香科吴茱萸属植物,寒,具有清热解毒、祛风除湿功效。
薰衣草 能除蚁、除蟑、除螨,放在衣柜、枕头下的时候,不但能代替樟脑丸,还能留下一股沁人的香味,研究发现,薰衣草有明显的抗菌作用,薰衣草中蕴含的芳樟醇是薰衣草抗菌的主要成分,它能抑制17种细菌(包括革兰阴性细菌和革兰阳性细菌)、10种真菌的生长。
打破碗花花:①《陕西中草药》:“苦,凉,有小毒。”②《四川常用中草药》:“苦辛,温,有小毒。” 解毒,排脓生肌,消肿散瘀,具有杀蛆虫、孑孓,化积,消肿,散瘀,治顽癣,秃疮,疟疾,小儿疳积,痢疾,痈疖疮肿,瘰疬,跌打损伤。
榆树皮:为榆科植物的干燥树皮或根皮, 甘、平,无毒;利水,通淋,消肿,用于小便不通,淋浊,水肿,痈疽发背,丹毒,疥癣。
沉香:“本草纲目”记载木具有强烈的抗菌效能、香气入脾、清神理气、补五脏、止咳化痰、暖胃温脾、通气定痛、能入药,是上等药材极品。
麝香: 具有开窍,辟秽,通络,散瘀的功效;治中风,痰厥,惊痫,中恶烦闷,心腹暴痛,癥瘕癖积,跌打损伤,痈疽肿毒。《本经》:主辟恶气,温疟,痫痉,去三虫。
升麻:具有抗菌作用,对许兰黄癣菌、奥杜盎小芽胞癣菌、铁锈色小芽胞癣菌、红色表皮癣菌、金黄色葡萄球菌、炭疽杆菌有较强的抑制作用;对乙型链球菌、白喉杆菌、伤寒杆菌、绿脓杆菌、大肠杆菌、痢疾杆菌亦有不同程度的抑制作用,同时也具有镇静、抗惊厥作用。
白术:属于菊科、苍术属多年生草本植物对絮状表皮癣菌、星形奴卡氏菌有抑制作用。煎剂对脑膜炎球菌亦有抑制作用。近报道白术煎剂和四君子汤对伤寒杆菌、甲型副伤寒杆菌、福氏痢疾杆菌、大肠杆菌、绿脓杆菌等均有不同程度的抑菌作用。
野菊花:具疏散风热、消肿解毒。其含有的菊醇、野菊花内酯、氨基酸、微量元素等多种活性成分。对多种致病菌、病毒有杀灭或抑制活性,水提取物对金黄色葡萄球菌、痢疾杆菌、大肠埃希菌、伤寒杆菌等的抑制活性强于挥发油;并有抗炎、抗氧化、镇痛活性。
甜马郁兰:可以改善心情苦闷和上瘾症,尤其对弘毅紧张症状有效,能扩张血管、降血压、减轻以及负担,帮助消除心悸,有优异的神经安抚与镇定功能。
香子兰:有特殊的香气,具有抗疲劳和心情郁闷、助荷尔蒙分泌、舒缓焦虑及改善失眠等功效。具有强心、补脑、健胃、解毒、驱风、增强肌肉力量的功效,作芳香型神经系统兴奋剂和补肾药,用来治疗癔病、忧郁症 、阳痿、虚热和风湿病。
冰片:辛,苦,凉。具有开窍醒神,清热散毒,明目退翳。主治热病高热神昏,中风痰厥惊痫,暑湿蒙蔽清窍,喉痹耳聋,口疮齿肿,疮痈疳痔,目赤肿痛,翳膜遮睛。
薄荷精油:不仅芳香,还能驱除蚊虫,同时具有收缩微血管,排除体内毒素,改善湿疹、癣、舒缓发痒、发炎和灼伤,柔软皮肤,消除黑头粉刺,有益于油性发质和肤质,净化空气及提神的作用。
天竺葵精油:具有止血,收缩血管,气喘,肝排毒,胆结石,肾排毒,肾结石,利尿,肌肉酸痛,油性皮肤,老化皮肤活化,疱疹,皮肤苍白,减肥,促进结疤,湿疹,灼伤晒伤,癣,月经不顺,乳房充血发炎,减轻忧郁不安,具有除臭,抗菌,杀菌的作用。
香茅油:又称香草油或雄刈萱油。由香茅的全草经蒸汽蒸馏而得。淡黄色液体。有浓郁的山椒香气。主要成分是香茅醛、香叶醇和香茅醇。用于提取香茅醛,供合成羟基香茅醛、香叶醇和薄荷脑。也可用作杀虫剂、驱蚊药和皂用香料。
本发明的效果:
本发明采用驱虫中草药与抗菌消炎草本药物复配,再配以温性的精油成份及负离子活性成份,经实验证明,本发明不仅可以驱赶蚊虫,还可以释放负离子,清新空气,还对葡萄球菌、结核杆菌、绿脓杆菌、革兰阴性细菌和革兰阳性细菌等多种病菌和真菌有一定的抑制、杀灭作用;同时气味芳香,性质温和,具有健身、驱蚊、防霉杀菌的功效。
附图说明
图1是本发明的整体结构示意图。
图2是本发明横截面剖视示意图。
图3是在图2中C部分放大示意图。
具体实施方式
实施例1:
请参见图1、图2和图3所示本发明的示意图,一种用于嵌装在汽车门板上的绒质装饰层,包括门板本体A,在所述门板本体A的右上角设有内开手柄盒预留区域,在所述门板本体A的外侧面设有与门板本体A为一体的装饰层B,所述装饰层B与门板本体A装置在一起,所述装饰层B由位于上层的中药毯坯层1、负离子胶黏层2和位于底层的涤纶纤维层3组成,所述中药毯坯层1由涤纶制成的基布层10和机织在基布层10上的绒头11组成,所述中药毯坯层1、负离子胶黏层2和涤纶纤维层3自上而下依次设置,且所述中药毯坯层1和涤纶纤维层3通过负离子胶黏层2胶合,其中,在所述中药毯坯层1与所述涤纶纤维层3之间还依次间隔设置有中药颗粒容置腔4和活性矿物质颗粒容置腔5,所述的中药颗粒容置腔4和活性矿物质颗粒容置腔5为若干个等距分布在所述的装饰层B的条形腔,其中:
所述负离子胶黏层2包括羟基丁苯胶和负离子天然矿物质粉,其中羟基丁苯胶和负离子天然矿物质粉的质量比为6:1,所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和氧化钛按重量比3:5:2的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述负离子天然矿物质粉的粒度为2500目的超细粉末;
所述活性矿物质颗粒容置腔5内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置活性矿物质颗粒50,所述活性矿物质颗粒为电气石、硅藻土、二氧化钛和麦饭石按重量比3:3:2:3的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物;
所述中药颗粒容置腔4内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置有中药颗粒40,所述中药颗粒由下述组分按重量份组成:鹤虱50份,紫菀15份,槟榔8份,三叉苦3份,薰衣草3份,打破碗花花5份,榆树皮5份, 沉香6份,麝香3份,升麻3份,白术1份,野菊花3份,甜马郁兰1.5份,香子兰2份,把上述原材料按常规工艺进行粉碎,研成颗粒粉末,并按上述比例混合,搅拌均匀后填充在高密度无纺布套袋中,此为现有已知技术,在此不作详述。
具体地说,在一较佳实施例中,在所述中药毯坯层1与所述涤纶纤维层3之间设置多个容置腔,在每个容置腔内分别设置有高密度无纺布套袋(图中未示出),所述的高密度无纺布套袋用于装填中药颗粒40和活性矿物质颗粒50,装填中药颗粒40和活性矿物质颗粒50后,所述的高密度无纺布套袋就被装置在相应的容置腔内。也就是说,汽车门板上绒质装饰层的顶层和底层之间形成多个间隔设置的容置腔,该容置腔用于分别填充中药颗粒40和活性矿物质颗粒50,从而对中药颗粒和活性矿物质颗粒进行固定,避免因汽车门板上绒质装饰层局部受力导致填充在所述容置腔内的中药颗粒50和活性矿物质颗粒40全部集中到一个地方,进而降低不适感。
为了便于加工,所述容置腔为若干个等距分布在所述汽车门板上绒质装饰层的条形腔,此时,容置腔均匀分布,进而使中药颗粒40和活性矿物质颗粒50均匀分布。
其进一步技术方案为:所述中药毯坯层1在生产过程中添加了中药提取物,所述的中药提取物由下述组分按重量份组成:鹤虱50份,紫菀15份,槟榔8份,三叉苦3份,薰衣草3份,打破碗花花5份,榆树皮5份, 沉香6份,麝香3份,升麻3份,白术1份,野菊花3份,甜马郁兰1.5份,香子兰2份,冰片0.6份,薄荷精油0.6份,天竺葵精油0.3份,所述中药毯坯层的制备方法包括以下步骤:
S1、称取下述重量份的各中药组分:鹤虱50份,紫菀15份,槟榔8份,三叉苦3份,薰衣草3份,打破碗花花5份,榆树皮5份, 沉香6份,麝香3份,升麻3份,白术1份,野菊花3份,甜马郁兰1.5份,香子兰2份,分别投入超微粉碎机中粉碎至120目的粉末,混合均匀,备用;
S2、将去离子水加入上述备用的中药粉末中,去离子水的加入量与中药粉末总重量比为10:1,搅拌分散调匀,备用;
S3、将上述备用的中药混合物于60℃煎煮2小时,熬制成中药原液;
S4、将熬制成的中药原液过滤去渣,然后加入冰片0.6份,薄荷精油0.6份,天竺葵精油0.3份,充分搅拌调匀,然后按7%-10%的浓度用去离子稀释后形成中药整理液;
S5、将已经生产好的用于制造汽车左前门内装饰板的毯坯层打卷,然后浸入S4中的中药整理液中充分浸渍20分钟;
S6、将S5中的毯坯层展开,然后通过压辊挤压,压力为2pa;
S7、将S6中的毯坯层在网带传动下进入烘干机中进行烘干,烘干温度80℃;
S8、自然冷却后,将S7处理后的毯坯层进行染色、烘干,即得到用于制造汽车左前门内装饰板的中药毯坯层1。
在一较佳实施例中,所述中药整理液还包括:表面活性剂8份、避蚊胺0.3份和香茅油0.5份。
其进一步技术方案为,所述中药整理液还包括:丁酸丁酯10份、桉树油19份、肉豆蔻酸异丙酯1份、脂肪醇聚氧乙烯醚硫酸钠15份和苯甲酸钠0.1份。
本发明还提供一种汽车,在所述汽车上装置有经上工艺流程制备的汽车门板上绒质装饰层。
实施例2:
一种用于嵌装在汽车门板上的绒质装饰层,包括门板本体A,在所述门板本体A的右上角设有内开手柄盒预留区域,在所述门板本体A的外侧面设有与门板本体A为一体的装饰层B,所述装饰层B与门板本体A装置在一起,所述装饰层B由位于上层的中药毯坯层1、负离子胶黏层2和位于底层的涤纶纤维层3组成,所述中药毯坯层1由涤纶制成的基布层10和机织在基布层10上的绒头11组成,所述中药毯坯层1、负离子胶黏层2和涤纶纤维层3自上而下依次设置,且所述中药毯坯层1和涤纶纤维层3通过负离子胶黏层2胶合,其中,在所述中药毯坯层1与所述涤纶纤维层3之间还依次间隔设置有中药颗粒容置腔4和活性矿物质颗粒容置腔5,所述的中药颗粒容置腔4和活性矿物质颗粒容置腔5为若干个等距分布在所述的装饰层B的条形腔,其中:
所述负离子胶黏层2包括羟基丁苯胶和负离子天然矿物质粉,其中羟基丁苯胶和负离子天然矿物质粉的质量比为6:1,所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和氧化钛按重量比3:5:2的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述负离子天然矿物质粉的粒度为2500目的超细粉末;
所述活性矿物质颗粒容置腔5内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置活性矿物质颗粒50,所述活性矿物质颗粒为电气石、硅藻土、二氧化钛和麦饭石按重量比3:3:2:3的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物;
所述中药颗粒容置腔4内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置有中药颗粒40,所述中药颗粒由下述组分按重量份组成:鹤虱60份,紫菀11份,槟榔13份,三叉苦1份,薰衣草5份,打破碗花花3份,榆树皮9份, 沉香4份,麝香5份,升麻1份,白术3份,野菊花1份,甜马郁兰2.5份,香子兰1.5份,把上述原材料按常规工艺进行粉碎,研成颗粒粉末,并按上述比例混合,搅拌均匀后填充在高密度无纺布套袋中,此为现有已知技术,在此不作详述。
具体地说,在一较佳实施例中,在所述中药毯坯层1与所述涤纶纤维层3之间设置多个容置腔,在每个容置腔内分别设置有高密度无纺布套袋(图中未示出),所述的高密度无纺布套袋用于装填中药颗粒40和活性矿物质颗粒50,装填中药颗粒40和活性矿物质颗粒50后,所述的高密度无纺布套袋就被装置在相应的容置腔内。也就是说,汽车门板上绒质装饰层的顶层和底层之间形成多个间隔设置的容置腔,该容置腔用于分别填充中药颗粒40和活性矿物质颗粒50,从而对中药颗粒和活性矿物质颗粒进行固定,避免因汽车门板上绒质装饰层局部受力导致填充在所述容置腔内的中药颗粒50和活性矿物质颗粒40全部集中到一个地方,进而降低不适感。
为了便于加工,所述容置腔为若干个等距分布在所述汽车门板上绒质装饰层的条形腔,此时,容置腔均匀分布,进而使中药颗粒40和活性矿物质颗粒50均匀分布。
其进一步技术方案为:所述中药毯坯层1在生产过程中添加了中药提取物,所述的中药提取物由下述组分按重量份组成:鹤虱60份,紫菀11份,槟榔13份,三叉苦1份,薰衣草5份,打破碗花花3份,榆树皮9份, 沉香4份,麝香5份,升麻1份,白术3份,野菊花1份,甜马郁兰2.5份,香子兰1.5份,冰片18份,薄荷精油0.4份,天竺葵精油0.5份,所述中药毯坯层的制备方法包括以下步骤:
S1、称取下述重量份的各中药组分:鹤虱60份,紫菀11份,槟榔13份,三叉苦1份,薰衣草5份,打破碗花花3份,榆树皮9份, 沉香4份,麝香5份,升麻1份,白术3份,野菊花1份,甜马郁兰2.5份,香子兰1.5份,分别投入超微粉碎机中粉碎至200目的粉末,混合均匀,备用;
S2、将去离子水加入上述备用的中药粉末中,去离子水的加入量与中药粉末总重量比为10:1,搅拌分散调匀,备用;
S3、将上述备用的中药混合物于-80℃煎煮1.5小时,熬制成中药原液;
S4、将熬制成的中药原液过滤去渣,然后加入冰片18份,薄荷精油0.4份,天竺葵精油0.5份,充分搅拌调匀,然后按7%-10%的浓度用去离子稀释后形成中药整理液;
S5、将已经生产好的用于制造汽车左前门内装饰板的毯坯层打卷,然后浸入S4中的中药整理液中充分浸渍30分钟;
S6、将S5中的毯坯层展开,然后通过压辊挤压,压力为2.5pa;
S7、将S6中的毯坯层在网带传动下进入烘干机中进行烘干,烘干温度130℃;
S8、自然冷却后,将S7处理后的毯坯层进行染色、烘干,即得到用于制造汽车左前门内装饰板的中药毯坯层1。
在一较佳实施例中,所述中药整理液还包括:表面活性剂9份、避蚊胺0.2份和香茅油1份。
其进一步技术方案为,所述中药整理液还包括:丁酸丁酯30份、桉树油18份、肉豆蔻酸异丙酯2份、脂肪醇聚氧乙烯醚硫酸钠10份和苯甲酸钠0.3份。
其余同实施例1。
经过处理后的汽车门板上绒质装饰层的驱避率达到90%以上,反复擦拭30 次无破损且驱蚊虫效果不变。
检验上述汽车门板上绒质装饰层的方法如下:
(1)在三个2平方米的实验空间,分别为实验1组、实验2组和对照组,(实验1组对应实施例1、实验2组对应实施例2)并将实验组和对照组(普通汽车门板上绒质装饰层)分别放入无外界蚊虫干扰的实验室内,实验组和对照组(普通汽车门板上绒质装饰层)均通过温湿度控制器将温度控制在温度25℃,相对湿度45%,实验组内铺设本发明汽车门板上绒质装饰层,而对照组是按照本发明方法制作的未添加中药提取物和负离子胶黏层的普通汽车门板上绒质装饰层,分别对蚊子、跳蚤、蚂蚁、蟑螂、臭虫、扁虱、地毯甲虫进行分类测试,分别在5、10、15、24 小时内进行计数,检测数据见表1。
由表1 得出各类昆虫在各时间段的驱避率,并得出表2。
驱避率为(放入数量- 剩余数量)/ 放入数量。
由表1 和表2可知,本发明的驱虫率可达98%以上,并且10小时即可达到接近91%,15小时即可达到96% 以上,与对照组(普通汽车门板上绒质装饰层)相比,本发明的驱虫效果明显,而且对于蚊子、臭虫和扁虱的驱除率可达100%。
(2)气味检查:感官,清香,无刺激性异味。
(3)负离子检测。
采用负离子测试仪器,主要是针对木材、矿石、陶瓷材料、负离子粉末与相关制成商品(如负离子衣物、项链、毛毯)等所释放出的负离子数量做出测量。
测试结果见表2。
序号 | 检测项目 | 单位 | 实测结果 |
普通汽车门板上绒质装饰层 | 负离子数量 | 个/cm3 | 0 |
本发明实施例1、2 | 负离子数量 | 个/cm3 | >1500 |
结论:本发明实施例1、实施例2中的汽车门板上绒质装饰层可以持续释放空气负离子,与现有技术中的普通汽车门板上绒质装饰层相比较,本发明具有非常明显的优势。
(4)杀菌效果检测。
依照本发明方法制备的汽车门板上绒质装饰层经检测,其理化指标如下:
项目 | 标准指标 | 检测指标 |
杀菌效果 | 对有害菌(金黄色葡萄球菌、大肠杆菌、绿脓杆菌)清除率≥70%,自然菌清除率≥70%。 | 金黄色葡萄球菌清除率为90%、大肠杆菌基本可清除、绿脓杆菌清除率为92.6%;自然菌清除率为93%。 |
结论:本发明实施例1和实施例2中的汽车门板上绒质装饰层杀菌效果优良,与现有技术中的普通汽车门板上绒质装饰层相比较,本发明具有非常明显的优势。
Claims (2)
1. 一种用于嵌装在汽车门板上的绒质装饰层,其特征在于:包括门板本体(A),在所述门板本体(A)的右上角设有内开手柄盒预留区域,在所述门板本体(A)的外侧面设有与门板本体(A)为一体的装饰层(B),所述装饰层(B)与门板本体(A)装置在一起,所述装饰层(B)由位于上层的中药毯坯层(1)、负离子胶黏层(2)和位于底层的涤纶纤维层(3)组成,所述中药毯坯层(1)由涤纶制成的基布层(10)和机织在基布层(10)上的绒头(11)组成,所述中药毯坯层(1)、负离子胶黏层(2)和涤纶纤维层(3)自上而下依次设置,且所述中药毯坯层(1)和涤纶纤维层(3)通过负离子胶黏层(2)胶合,其中,在所述中药毯坯层(1)与所述涤纶纤维层(3)之间还依次间隔设置有中药颗粒容置腔(4)和活性矿物质颗粒容置腔(5),所述的中药颗粒容置腔(4)和活性矿物质颗粒容置腔(5)为若干个等距分布在所述的装饰层(B)的条形腔,其中:
所述负离子胶黏层(2)包括羟基丁苯胶和负离子天然矿物质粉,其中羟基丁苯胶和负离子天然矿物质粉的质量比为6:1,所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和氧化钛按重量比3:5:2的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物,所述负离子天然矿物质粉的粒度为2500目的超细粉末;
所述活性矿物质颗粒容置腔(5)内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置活性矿物质颗粒(50),所述活性矿物质颗粒为电气石、硅藻土、二氧化钛和麦饭石按重量比3:3:2:3的混合物,其中电气石为镁电气石和锂电气石按重量比3:2的混合物;
所述中药颗粒容置腔(4)内设置有高密度无纺布套袋,在所述的高密度无纺布套袋内装置有中药颗粒(40),所述中药颗粒由下述组分按重量份组成:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份;
所述中药毯坯层(1)在生产过程中添加了中药提取物,所述的中药提取物由下述组分按重量份组成:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份,冰片0.6-18份,薄荷精油0.4-0.6份,天竺葵精油0.3-0.5份,所述中药毯坯层的制备方法包括以下步骤:
S1、称取下述重量份的各中药组分:鹤虱50-60份,紫菀11-15份,槟榔8-13份,三叉苦1-3份,薰衣草3-5份,打破碗花花3-5份,榆树皮5-9份, 沉香4-6份,麝香3-5份,升麻1-3份,白术1-3份,野菊花1-3份,甜马郁兰1.5-2.5份,香子兰1.5-2份,分别投入超微粉碎机中粉碎至120-200目的粉末,混合均匀,备用;
S2、将去离子水加入上述备用的中药粉末中,去离子水的加入量与中药粉末总重量比为10:1,搅拌分散调匀,备用;
S3、将上述备用的中药混合物于60-80℃煎煮1.5-2小时,熬制成中药原液;
S4、将熬制成的中药原液过滤去渣,然后加入冰片0.6-18份,薄荷精油0.4-0.6份,天竺葵精油0.3-0.5份,充分搅拌调匀,然后按7%-10%的浓度用去离子稀释后形成中药整理液;
S5、将已经生产好的用于制造汽车门板上绒质装饰层的毯坯层打卷,然后浸入S4中的中药整理液中充分浸渍20-30分钟;
S6、将S5中的毯坯层展开,然后通过压辊挤压,压力为2-2.5pa;
S7、将S6中的毯坯层在网带传动下进入烘干机中进行烘干,烘干温度80-130℃;
S8、自然冷却后,将S7处理后的毯坯层进行染色、烘干,即得到用于制造汽车门板上绒质装饰层的中药毯坯层(1)。
2. 根据权利要求1所述的一种用于嵌装在汽车门板上的绒质装饰层,其特征在于: 所述中药整理液还包括:表面活性剂8-9份、避蚊胺0.2-0.3份和香茅油0.4-0.6份。
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