CN104921294A - Method for preparing cigarette by using cigarette bead filling method - Google Patents
Method for preparing cigarette by using cigarette bead filling method Download PDFInfo
- Publication number
- CN104921294A CN104921294A CN201510257998.8A CN201510257998A CN104921294A CN 104921294 A CN104921294 A CN 104921294A CN 201510257998 A CN201510257998 A CN 201510257998A CN 104921294 A CN104921294 A CN 104921294A
- Authority
- CN
- China
- Prior art keywords
- cigarette
- pearl
- fine powder
- method preparing
- cigarette pearl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 95
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000011324 bead Substances 0.000 title abstract 4
- 239000000843 powder Substances 0.000 claims abstract description 25
- 241000208125 Nicotiana Species 0.000 claims abstract description 22
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 239000002002 slurry Substances 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 16
- 239000011122 softwood Substances 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 4
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 4
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 4
- 239000006188 syrup Substances 0.000 claims description 4
- 235000020357 syrup Nutrition 0.000 claims description 4
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 3
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 3
- 229920000159 gelatin Polymers 0.000 claims description 3
- 235000019322 gelatine Nutrition 0.000 claims description 3
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims description 3
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 3
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims description 3
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims description 3
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 3
- 239000008107 starch Substances 0.000 claims description 3
- 235000019698 starch Nutrition 0.000 claims description 3
- 229920001285 xanthan gum Polymers 0.000 claims description 3
- 241000206575 Chondrus crispus Species 0.000 claims description 2
- 108010010803 Gelatin Proteins 0.000 claims description 2
- 239000008273 gelatin Substances 0.000 claims description 2
- 235000011852 gelatine desserts Nutrition 0.000 claims description 2
- 238000005304 joining Methods 0.000 claims description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 2
- 230000000391 smoking effect Effects 0.000 abstract description 5
- 239000000779 smoke Substances 0.000 abstract description 3
- 238000002485 combustion reaction Methods 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000007779 soft material Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035807 sensation Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- GJCOSYZMQJWQCA-UHFFFAOYSA-N 9H-xanthene Chemical compound C1=CC=C2CC3=CC=CC=C3OC2=C1 GJCOSYZMQJWQCA-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000001828 Gelatine Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000010237 hybrid technique Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
Abstract
The invention discloses a method for preparing a cigarette from cigarette beads. The method comprises the following steps: firstly, crushing cigarette tobacco leaves into fine powder; secondly, adding an adhesive to prepare a soft material, and processing to form the cigarette beads by using an extrusion-rolling method; thirdly, putting the formed cigarette beads into a hollow smoke tube with a tip; finally, adding a small amount of adhesive slurry to the forefront end of the smoke tube, and performing drying and opening sealing to prepare the cigarette. The prepared cigarette is in a novel form and can bring a brand new experience to a consumer, a cigarette prescription is uniform, and the stability of the smoking quality of the cigarette is guaranteed; meanwhile, the combustion time of the cigarette is also prolonged, the number of smoking times is increased, and the consumer feels more satisfied.
Description
Technical field
The invention belongs to technical field of cigarettes, be specifically related to a kind of preparation method of new cigarette.
Background technology
Current cigarette major part connects bag cigarette paper with pipe tobacco and filter tip is prepared from, and this technology is ripe, and the speed of production is also very fast, is the universal method preparing cigarette both at home and abroad.
Due to the kind of tobacco leaf, the place of production, grade, the difference in time, the sensory difference of suction is very large, therefore for ensureing that the style and features of product cigarette is stablized, the tobacco leaf formulation of the finished cigarettes of each specification generally has tens kinds of tobacco leaf specifications and mixes, and only tens, the pipe tobacco of a cigarette, and shape, different in size, be difficult to mix mixing different substances together in hybrid technique, be difficult to ensure that the various pipe tobaccos required in formula are all evenly distributed in often prop up in cigarette, therefore just inevitably cannot ensure that the pipe tobacco formula often propping up cigarette is on all four, the quality stability often propping up cigarette is caused to have certain fluctuation.
In addition, the existing cigarette smoking time is short, usually can only take out and take a few mouthfuls of it, and on the basis ensureing judging parameter, how to extend suction time as far as possible is also the target that industry is made great efforts.
Because the mixing of powder mixing ratio pipe tobacco is more prone to realize uniformity, if the tobacco leaf grinds of each specification of tobacco leaf formulation, and then can mix and make cigarette, just likely improve the stability of cigarette quality.
Summary of the invention
The object of this invention is to provide a kind of cigarette preparation method that can improve cigarette quality stability and extend the cigarette smoking time.
For achieving the above object, present invention employs following technical scheme:
Cigarette pearl prepares a method for cigarette, and it comprises the following steps:
1) tobacco leaf is shattered into fine powder, by the 0.1-1% taking adhesive of fine powder weight, with joining in above-mentioned fine powder after water-soluble solution, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, obtaining particle size range after drying is 0.5-4mm, and bulk density is the cigarette pearl of 1.2-1.8g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, adds a small amount of rubber cement foremost, dry sealing then at chimney.
Preferably, the particle diameter of described fine powder is 60-100 order.For improving the flammability of cigarette and making cigarette pearl easily shaping, the size controlling of fine powder is more suitable at 60-100 order.Fine powder particle diameter is excessive, cigarette pearl volume density can be caused too small, thus make the resistance to suction of cigarette too little, burns too fast; Otherwise if fine powder particle diameter is too small, then cigarette pearl volume density can be caused excessive, thus make Cigarette Draw Resistance increase, burn too slow or insufficient, impact is smoked panel test.
Preferably, described adhesive is one or more in PVP, hydroxypropyl cellulose, hydroxypropyl methylcellulose, carboxymethyl cellulose.These adhesives are adopted not only to be conducive to cigarette pearl shaping and do not affect judging parameter.
Preferably, described rubber cement is the one in syrup, starch slurry, gelatin, carragheen, xanthans.Wherein syrup not only can be used for sealing, and also can increase the sweet sense of flue gas during suction, be optimal selection.
Preferably, the particle size range of described cigarette pearl is 0.8-1.5mm, and bulk density is 1.4-1.6g/ml.The particle diameter of cigarette pearl and the quality of bulk density on cigarette have vital impact, can directly affect resistance to suction, the flammability of cigarette and smoke panel test.The too little or bulk density of the particle diameter of cigarette pearl is crossed conference and is caused the density of cigarette to increase, thus resistance to suction is increased, and flammability is deteriorated; Otherwise, if the particle diameter of cigarette pearl is too large or bulk density is too small, then cigarette density can be caused to reduce, thus resistance to suction is declined, burn too fast.
By the bulk density regulating the frequency of the pressure of extruder, speed and spheronizator, rotating speed controls cigarette pearl, this is the routine techniques that those skilled in the art can grasp.
Preferably, step 1) described in drying be under temperature is 60 ~ 80 DEG C of conditions dry 4 ~ 6 hours.The temperature and time of cigarette pearl drying can affect the moisture content of cigarette pearl and the suction taste of tobacco.
The invention has the beneficial effects as follows:
1. cigarette novel form, content is no longer conventional pipe tobacco, but cigarette pearl, thus consumer can be brought brand-new experience.
2. cigarette composition is even, solves pipe tobacco well and rolls the uneven problem of formula mixing, ensured the stability of cigarette smoking quality.
3. the present invention can in the burning time ensureing resistance to suction, the downward long paper cigarette of combustible prerequisite, and increase puff number, the satisfaction that consumer is obtained is stronger.
4. the cigarette that prepared by the present invention smokes panel test harmony better, and strength foot, without dry sensation.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in detail.
Embodiment 1
A preparation method for cigarette, it comprises the following steps:
1) 1Kg tobacco leaf is shattered into 80 order fine powders (referring to the fine powder by 80 eye mesh screens), get 5g hydroxypropyl methylcellulose, join in above-mentioned fine powder with after the water-soluble solution of 400ml, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, upper fluid bed obtains particle size range after carrying out drying be 0.8-1.5mm, and bulk density is the cigarette pearl of 1.5g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, adds then at chimney the syrup that a small amount of concentration is 80% foremost, and be dried, seal.
Embodiment 2
A preparation method for cigarette, it comprises the following steps:
1) 1Kg tobacco leaf is shattered into 60 order fine powders (referring to the fine powder by 60 eye mesh screens), get 8g PVP, join in above-mentioned fine powder with after the water-soluble solution of 500ml, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, upper fluid bed obtains particle size range after carrying out drying be 1-2mm, and bulk density is the cigarette pearl of 1.6g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, adds then at chimney the starch slurry that a small amount of concentration is 15% foremost, and be dried, seal.
Embodiment 3
A preparation method for cigarette, it comprises the following steps:
1) 1Kg tobacco leaf is shattered into 100 order fine powders, get 10g carboxymethyl cellulose, join in above-mentioned fine powder with after the water-soluble solution of 400ml, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, upper fluid bed obtains particle size range after carrying out drying be 0.5-1.2mm, and bulk density is the cigarette pearl of 1.8g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, then at the gelatine size adding a small amount of concentration 1% foremost of chimney, and is dried, seals.
Embodiment 4
A preparation method for cigarette, it comprises the following steps:
1) 1Kg tobacco leaf is shattered into 80 order fine powders, get 2g hydroxypropyl cellulose, join in above-mentioned fine powder with after the water-soluble solution of 500ml, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, upper fluid bed obtains particle size range after carrying out drying be 2.5-4mm, and bulk density is the cigarette pearl of 1.2g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, then at the OK a karaoke club rubber cement adding a small amount of concentration 5% foremost of chimney, and is dried, seals.
Embodiment 5
A preparation method for cigarette, it comprises the following steps:
1) 1Kg tobacco leaf is shattered into 60 order fine powders, get 1g hydroxypropyl cellulose, join in above-mentioned fine powder with after the water-soluble solution of 600ml, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, upper fluid bed obtains particle size range after carrying out drying be 2-3mm, and bulk density is the cigarette pearl of 1.4g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, then at the xanthan rubber cement adding a small amount of concentration 3% foremost of chimney, and is dried, seals.
Effect test:
The cigarette that embodiment 1-5 makes is detected with the cigarette adopting identical tobacco leaf and commonsense method to make, the results are shown in Table 1.
The testing result of table 1 embodiment 1-5
Can draw from above result, Cigarette Draw Resistance prepared by the present invention is close to regular-size cigarette, and puff number improves a lot compared with regular-size cigarette, and harmony of smokeing panel test is better, and strength foot, without dry sensation, increases than regular-size cigarette.
Claims (6)
1. prepare a method for cigarette with cigarette pearl, it is characterized in that comprising the following steps:
1) tobacco leaf is shattered into fine powder, by the 0.1-1% taking adhesive of fine powder weight, with joining in above-mentioned fine powder after water-soluble solution, stir and make softwood, then softwood will be extruded-spheronizator, be first extruded into elongated strip by extruder, then round as a ball by spheronizator, obtaining particle size range after drying is 0.5-4mm, and bulk density is the cigarette pearl of 1.2-1.8g/ml;
2) obtained cigarette pearl is filled in the empty chimney of band mouth rod, adds a small amount of rubber cement foremost, dry sealing then at chimney.
2. the method preparing cigarette with cigarette pearl as claimed in claim 1, is characterized in that: the particle diameter of described fine powder is 60-100 order.
3. the as claimed in claim 1 method preparing cigarette with cigarette pearl, is characterized in that: described adhesive is one or more in PVP, hydroxypropyl cellulose, hydroxypropyl methylcellulose, carboxymethyl cellulose.
4. the method preparing cigarette with cigarette pearl as claimed in claim 1, is characterized in that: described rubber cement is the one in syrup, starch slurry, gelatin, carragheen, xanthans.
5. the method preparing cigarette with cigarette pearl as claimed in claim 1, is characterized in that: the particle size range of described cigarette pearl is 0.8-1.5mm, and bulk density is 1.4-1.6g/ml.
6. the as claimed in claim 1 method preparing cigarette with cigarette pearl, is characterized in that: step 1) described in drying be drying 4 ~ 6 hours under temperature is 60 ~ 80 DEG C of conditions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510257998.8A CN104921294B (en) | 2015-05-19 | 2015-05-19 | Method for preparing cigarette by using cigarette bead filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510257998.8A CN104921294B (en) | 2015-05-19 | 2015-05-19 | Method for preparing cigarette by using cigarette bead filling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104921294A true CN104921294A (en) | 2015-09-23 |
| CN104921294B CN104921294B (en) | 2017-01-18 |
Family
ID=54108999
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510257998.8A Active CN104921294B (en) | 2015-05-19 | 2015-05-19 | Method for preparing cigarette by using cigarette bead filling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104921294B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510950A (en) * | 1982-12-30 | 1985-04-16 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making same |
| CN86103673A (en) * | 1986-06-03 | 1987-12-16 | 菲利普莫里斯公司(弗吉尼亚公司) | Handle the continuously extruded tobacco-containing material that goes out |
| CN104366687A (en) * | 2014-09-15 | 2015-02-25 | 云南中烟新材料科技有限公司 | Smoking material for low-temperature nonflammable cigarette and preparing method thereof |
-
2015
- 2015-05-19 CN CN201510257998.8A patent/CN104921294B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4510950A (en) * | 1982-12-30 | 1985-04-16 | Philip Morris Incorporated | Foamed, extruded, tobacco-containing smoking article and method of making same |
| CN86103673A (en) * | 1986-06-03 | 1987-12-16 | 菲利普莫里斯公司(弗吉尼亚公司) | Handle the continuously extruded tobacco-containing material that goes out |
| CN104366687A (en) * | 2014-09-15 | 2015-02-25 | 云南中烟新材料科技有限公司 | Smoking material for low-temperature nonflammable cigarette and preparing method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 赵应征: "《生物药物制剂学》", 30 June 2011, 浙江大学出版社 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104921294B (en) | 2017-01-18 |
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| C14 | Grant of patent or utility model | ||
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