CN104921278A - High-fat food material treating equipment - Google Patents
High-fat food material treating equipment Download PDFInfo
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- CN104921278A CN104921278A CN201510373919.XA CN201510373919A CN104921278A CN 104921278 A CN104921278 A CN 104921278A CN 201510373919 A CN201510373919 A CN 201510373919A CN 104921278 A CN104921278 A CN 104921278A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/70—Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/30—Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
- Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
- Y04S20/00—Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
- Y04S20/20—End-user application control systems
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Abstract
The invention discloses high-fat food material treating equipment comprising a tank, a stirring device and a smashing device. The tank is connected to a feeding device, a discharging device and a cryogenic refrigerant source; the material operation portions of the stirring device and smashing device are installed on the tank; materials are cooled, stirred and smashed till the preset fineness; a power supply system comprises a mains supply/solar power access device and a distribution box, the solar power access device adopts thin film solar cells, a solar controller comprises a lightning protection circuit, a storage battery comprises a battery management device, and an inverter circuit is controlled by a microprocessor circuit to output current; two ends of an electric control device of an electric control system are connected to grounded elements, a main loop of the electric control device is provided with a main loop breaker and an alternating current contactor, and a control loop is provided with an inching button. Since the material treating equipment system, subsystems or components thereof are optimized, the energy saving performance can be improved, and producing efficiency and product quality can be improved.
Description
Technical field
The present invention relates to size reduction machinery, particularly relate to the equipment for treating materials system or its subsystem and parts that are applicable to high grease based food.
Background technology
The contour grease based food of moon cake adds and man-hour mixed material is added shortening mix, and freeze forming after packaging, pulverizing when needing is that machine is shaped to pie chafing dish bottom flavorings afterwards again.The processing step of this material fore-pretreatment method is more, and production efficiency is low; Equipment for treating materials adopts common electric machine to drive, and electric power is large, does not meet power conservation requirement, and control accuracy and effect not ideal enough.Therefore, be necessary that the technical scheme with regard to equipment for treating materials is improved, at least to improve above-mentioned performance in a certain respect, meet the requirement in hard cheese processing market thus.
Summary of the invention
For the defect that prior art exists, the object of the embodiment of the present invention is to improve equipment for treating materials system and subsystem thereof or parts, to improve the overall performance of equipment for treating materials.
For solving above technical problem, the embodiment of the present invention provides a kind of equipment for treating materials of high grease based food, it is characterized in that, comprise apparatus body and be supported on tank body, agitating device and the reducing mechanism on apparatus body, tank body connects feed arrangement and drawing mechanism, and tank body access low temperature refrigerant source cools the material in tank body, the material homework department of agitating device and the material homework department of reducing mechanism are installed in tank body respectively, to make material cool, stir and be crushed to default fineness under the master control system of equipment for treating materials controls;
The electric power system of equipment for treating materials comprises civil power/solar electric power access device and distribution box, civil power/solar electric power access device comprises solar power supply apparatus, mains power supply and supplies electrical switching device, solar power supply apparatus and mains power supply are connected to the input for electrical switching device respectively, output for electrical switching device is connected to distribution box, and the outlet terminal output power of distribution box carrys out drive motors;
Solar power supply apparatus comprises solar cell, controller for solar, battery, inverter circuit, wherein:
Solar cell is thin-film solar cells, this thin-film solar cells comprises the first electro-conductive glass substrate, deposit absorbent layer, cushion, conductive silver glue and the second electro-conductive glass substrate, wherein the first electro-conductive glass substrate, deposit absorbent layer, cushion, conductive silver glue and the second electro-conductive glass substrate from top to bottom set gradually, first electro-conductive glass substrate draws positive electrode, and the second electro-conductive glass substrate draws negative electrode;
Controller for solar comprises charging circuit, discharge circuit, control circuit and lightning protection circuit, charging circuit is connected between solar cell and battery, discharge circuit is connected between battery and inverter circuit, control circuit connects charging circuit, discharge circuit and battery respectively, inverter circuit is connected to for electrical switching device, and charging circuit, discharge circuit and battery are in parallel, lightning protection circuit and battery series connection;
Battery comprises accumulator body, cell managing device, data/address bus, auxiliary power supply bus and auxiliary charging control line, and wherein the positive pole of accumulator body is connected with cell managing device respectively with negative pole, this cell managing device comprises the detection control unit be connected respectively with the positive pole of accumulator body and negative pole and the supplemental charging unit be connected respectively with negative pole with the positive pole of accumulator body, detection control unit is connected with supplemental charging unit, data/address bus is connected with detection control unit, auxiliary power supply bus is connected with supplemental charging unit, auxiliary charging control line is connected with the output of detection control unit, this detection control unit is used for the running status detecting accumulator body in real time, when the real-time voltage of accumulator body is less than threshold voltage, accumulator body is charged by auxiliary power supply bus by supplemental charging unit,
Inverter circuit comprises power tube driving chip and six power tubes, and power tube driving chip is connected to microcontroller circuit, so that the pulse width modulating signal exported according to microcontroller circuit, drives corresponding power tube alternate conduction and shutoff; Six power tubes are divided into three groups, and every group power control to cross streams exports, corresponding access diode between the source electrode of each power tube and drain electrode;
The electric-control system of equipment for treating materials comprises control panel, the input termination distribution box of control panel, and export termination motor, control panel can drive the motor rotation as AC load when distribution box output current; The two ends of this control panel access the first earth element and the second earth element respectively, and wherein the first earth element is connected between the input of control panel and earth terminal, and the second earth element is connected between the output of control panel and earth terminal;
In the major loop of control panel, three phase mains input line is connected to the motor lines of the three phase electric machine of motor through major loop breaker, A.C. contactor; In the control loop of control panel, the input termination three phase mains input line of control loop breaker, one of control loop breaker exports terminals of termination ac contactor coil, and another output of control loop breaker connects another terminals of ac contactor coil through inching button.
More preferably, all be connected by shielded cable between distribution box with control panel, between control panel with motor, the screen layer of shielded cable wherein is all connected to ground, wherein: between distribution box and control panel, shielded cable passes through the first earth element ground connection, near the direct ground connection of other end cable shield of control panel near one end cable shield of distribution box; Between control panel and motor, shielded cable is near one end cable shield of control panel by the second earth element ground connection, and shielded cable is near the direct ground connection of other end cable shield of motor.
More preferably, be provided with many heart yearns in the external protection of shielded cable, wherein every root heart yearn is enclosed with inner protective layer; External protection internal layer is provided with cable shield, and the inner side of inner protective layer is provided with heart yearn screen layer.
More preferably, the casing of distribution box is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with shrouding behind service entrance switch room door-plate and service entrance switch room, and service entrance switch installing plate is established in service entrance switch indoor; Kilowatt-hour meter room is provided with shrouding behind kilowatt-hour meter room door-plate and kilowatt-hour meter room, and electric meter installation board is established in kilowatt-hour meter indoor; Outlet switch room is provided with shrouding behind outlet switch room door-plate and outlet switch room, and outlet switch indoor set out the mounting rail of wiretap;
Service entrance switch room is arranged at the upper space of distribution box, and kilowatt-hour meter room is arranged at the central space of distribution box, and outlet switch room is arranged at the lower space of distribution box; Service entrance switch arranges lead-in circuit breaker in room, is provided with some kilowatt-hour meters in kilowatt-hour meter room, and outlet switch room is provided with earthing bar; Kilowatt-hour meter room is provided with electric mounting board, and kilowatt-hour meter is installed on the front side of electric mounting board;
The top board of service entrance switch room is arranged some top board wire inlet/outlet holes, the base plate of outlet switch room is arranged some base plate wire inlet/outlet holes; Top board wire inlet/outlet hole comprises some top board circular holes and some top board square holes, and base plate wire inlet/outlet hole comprises some base plate circular holes and some base plate square holes, and top board circular hole is wherein through hole, and top board square hole, base plate circular hole and base plate square hole are respectively knock down hole.
More preferably, distribution box arranges distribution box hanger in casing rear wall corner; Distribution box hanger comprises one " L " template, should comprise the first side plate and the second side plate that sheet metal is converted into by " L " template; First side plate and the second side plate offer a lifting hole(eyelet) and some installing holes for circular hole, square hole or oblong slots, to be installed on distribution box by securing member by " L " template; The side plate be somebody's turn to do in " L " template is fixed on casing, and another side plate stretches out outside casing, distribution box and construction sidewall to be fixed; Or the first side plate and second side plate of " L " template are fixed on the angle of casing, and make lifting hole(eyelet) expose casing, so that by distribution box hanging on construction sidewall.
More preferably, agitating device comprises vertical chassis cutter system, and this vertical chassis cutter system comprises paddle, and paddle is arranged on vertical main shaft as the material homework department of agitating device, can rotate with vertical main shaft and realize the stirring to material.
More preferably, reducing mechanism comprises cross side blade system, and this cross side blade system comprises side blade, and side blade is arranged on horizontal main shaft as the material homework department of reducing mechanism, can rotate with horizontal main shaft and realize the pulverizing to material.
More preferably, agitating device is vertical layout relative to tank body, and reducing mechanism is lateral arrangement relative to tank body.
More preferably, tank body is provided with tank body interlayer, wherein circulates low temperature refrigerant.
More preferably, feed arrangement connects the top cover system of tank body, and drawing mechanism is the feed opening being connected to tank body side bottom.
Compared with prior art, the equipment for treating materials material of the embodiment of the present invention cools while stirring, material is then made to be crushed into pulverous object after the cooling period, just directly can enter into down one molding procedure afterwards and carry out subsequent treatment, which simplify processing step, improve production efficiency, contribute to improving material pretreating effect in early stage.This equipment for treating materials driven object is less, and can by solar powered, and under identical output, electric power is lower, and energy-saving effect is obvious.In addition, this equipment for treating materials have employed converter technique, controls convenient, accurate, is conducive to improving product quality.
Accompanying drawing explanation
Fig. 1 a is the schematic diagram of embodiment of the present invention equipment for treating materials embodiment;
Fig. 1 b is the paddle section layout figure in Fig. 1 a in vertical bedplate system;
Fig. 1 c is the side blade magnified partial view in Fig. 1 b in cross side blade system;
Fig. 2 is the block diagram of embodiment of the present invention electric power system;
Fig. 3 is the block diagram of embodiment of the present invention civil power/solar electric power access device;
Fig. 4 is the theory diagram of embodiment of the present invention solar power supply apparatus;
Fig. 5 is the structural representation of embodiment of the present invention solar cell;
Fig. 6 is the schematic block circuit diagram of embodiment of the present invention controller for solar;
Fig. 7 is the schematic block circuit diagram of embodiment of the present invention battery;
Fig. 8 is the circuit theory diagrams of embodiment of the present invention inverter circuit;
Fig. 9 is embodiment of the present invention distribution box body general assembly drawing;
Figure 10 is the rearview of Fig. 9;
Figure 11 is the rearview that Fig. 9 removes postnotum;
Figure 12 is the front view of embodiment of the present invention wiring structure of distribution box;
Figure 13 is the rearview of Figure 12;
Figure 14 is the front view of embodiment of the present invention distribution box line structure;
Figure 15 is the right view of Figure 14;
Figure 16 is the top view of Figure 14;
Figure 17 is the upward view of Figure 14;
Figure 18 is the schematic diagram of distribution box hanger;
Figure 19 is the schematic diagram of embodiment of the present invention vertical power distribution case;
Figure 20 is the schematic diagram of the hanging distribution box of the embodiment of the present invention;
Figure 21 is the block diagram of embodiment of the present invention electric-control system;
Figure 22 is the electrical principle block diagram of embodiment of the present invention control panel;
Figure 23 is the earthing mode of embodiment of the present invention shielded cable;
Figure 24 is the schematic diagram of embodiment of the present invention shielded cable.
Detailed description of the invention
In order to understand know-why of the present invention and the course of work better, describe the present invention further below in conjunction with drawings and the specific embodiments.
1, the frame for movement of equipment for treating materials
Simultaneously see Fig. 1 a ~ Fig. 1 c, represent the structural representation of equipment for treating materials of the present invention.As shown in Fig. 1 a ~ Fig. 1 c, this equipment for treating materials (hereinafter referred to as equipment) is made up of the tank body 002 of apparatus body 001, jacket type, vertical agitating device 003, part such as horizontal reducing mechanism 004, drawing mechanism 005, electric-control system (in figure, electric cabinet 006 being only shown), feed arrangement 007 etc., wherein: tank body 002 connects feed arrangement 007 and drawing mechanism 005, and access low temperature refrigerant source (scheming not shown) material in tank body 002 is cooled; The material homework department of agitating device 003 and the material homework department of reducing mechanism 004 are installed in tank body 002 respectively, and it is broken to the fineness required by subsequent forming to carry out stirring powder after being cooled to brittle temperature to make material.
Tank body 002 in the present embodiment is the tank body 002 of jacket type, it is the totally enclosed type double-layer tank made in order to the material of cooled interior, circulate the low temperature such as running water or freezing water refrigerant between interlayer and carry out cooled interior material, it is even by agitating device 003 mix after shortening oils mass sets is shaping, and at one side mix while pulverized by reducing mechanism 004, pulverize and finally become the Powdered article that can produce afterwards.Below contrast Fig. 1 a ~ Fig. 1 c, each several part of this equipment is not described in detail.
Apparatus body 001, primarily of formations such as main basal base 011 and mainframes 012, its role is to support parts such as installing tank body 002, agitating device 003, reducing mechanism 004, electric cabinet 006.Certainly, main basal base 011 and mainframe 012 also can integrally parts, even also can save completely, only need ensure that above-mentioned parts is easy for installation, firmly.
The effect of electric-control system (electric cabinet 006 being only shown here) realizes carrying out corresponding control to parts such as tank body 002, agitating device 003 and reducing mechanism 004, feed arrangement 007 and drawing mechanisms 005, makes them carry out work according to predetermined control logic.Under some occasion (as electric-control system breaks down), also by the action of these parts of Artificial Control.
The purposes of feed arrangement 007 and drawing mechanism 005 is reinforced, the blanking realizing tank body 002, wherein: feed arrangement 007 connects the top cover system 021 of tank body 002, can feed in raw material to tank body 002 when it opens this convering system 021 by cylinder or other mechanism; Drawing mechanism 005 is for being connected to the feed opening of tank body 002 side bottom, and it is controlled (opening or closing feed opening particular by the action of air-operated solenoid valve control cylinder) by pneumatic element, and material, from feed opening blanking, completes a mix.
Tank body 002 is cylindrical shape, but also can be designed to other shape as required.It is communicated with low temperature refrigerant source (scheming not shown), to cool the material joined in tank body 002.In the present embodiment, the basic mode that both are communicated with is that stream oriented device is connected by the passage (such as metal tube, plastic tube or other tubes of material) by closing, certainly can also have other mode of communicating, the interface of such as stream oriented device is directly docked and connected, and is no longer described in detail here.More preferably, tank body 002 is the totally enclosed type double-layer tank in order to cooled interior material, and it is provided with tank body interlayer, wherein circulates low temperature refrigerant and carries out pressure cooling, to cool tank body 002 materials inside, make shortening coagulation forming.Low temperature refrigerant can be cold water or freezing water, and advantage is that cost is lower, and certain low temperature refrigerant also can adopt the refrigerants such as ammonia.In addition, tank body 002 also can adopt and directly contacts with heat exchanger and realize forcing to cool, and does not repeat them here.
The material homework department of agitating device 003 and the material homework department of reducing mechanism 004 are installed in tank body 002 respectively, and it is broken to the fineness required by subsequent forming to carry out stirring powder after being cooled to brittle temperature to make material.For the material homework department and reducing mechanism 004 that ensure agitating device 003 do not produce interference, both replies rationally carry out layout.In the present embodiment, agitating device 003 is vertical layout (vertical direction) relative to tank body 002, reducing mechanism 004 is lateral arrangement (horizontal direction) relative to tank body 002, both transmission main shafts adopt Dual-motors Driving, are namely driven by vertical motor 03M, horizontal motor 04M respectively.Certainly, a motor M also can be adopted to drive, but need design two to overlap traditional mechanism, not repeat them here.
Agitating device 003 is specially a vertical chassis cutter system, and it comprises paddle 031, and the material homework department as agitating device is arranged on the vertical main shaft of chassis cutter transmission device 032 connection, rotates and realize the stirring to material with vertical main shaft.In this vertical chassis cutter system, in its chassis cutter transmission device 032, be provided with reductor 033, to control the rotating speed of paddle 031.More preferably, paddle 031 is at least one group, wherein often organizes paddle and is made up of non-isometric blade, as the Three-blade structure that Fig. 3 comprises sweep leaf, middle blade and paddle formation, contribute to stirring.
Reducing mechanism 004 is specially a cross side blade system driven by high-speed driving motor or other driving arrangement, it comprises side blade 041, be arranged on as the material homework department of reducing mechanism on the horizontal main shaft be connected with side blade transmission device 042, rotate with horizontal main shaft and realize the pulverizing to material.More preferably, side blade 041 is two groups or more, and the blade often in group is installed in the circumference of horizontal main shaft equably, contributes to making crushing material abundant.Wherein, the detailed process of crushing material is: the material being cooled to brittle point or the following temperature of brittle point clashes into by the side blade 041 of High Rotation Speed to be pulverized; Meanwhile, due to the flowing of air-flow, material particles is repeatedly clashed into by Disintegrating knife, thus is ground into Powdered.
2, the electric power system of equipment for treating materials
See Fig. 2, it is the block diagram of equipment for treating materials electric power system of the present invention.This equipment for treating materials is double mode power supply, its electric power system comprises civil power/solar electric power access device 100 and distribution box 200, civil power/solar electric power access device 200 is powered to distribution box 200 by mains power supply or solar power supply apparatus, the outlet terminal of this distribution box 200 is connected to motor M through control panel 300, drive motors M operates thus, is below described in detail.
See Fig. 3, the block diagram of civil power of the present invention/solar electric power access device is shown.This civil power/solar electric power access device 100 comprises solar power supply apparatus 110, mains power supply 120 and confession electrical switching device 130, wherein solar power supply apparatus 110 and mains power supply 120 are connected to the input for electrical switching device 130 respectively, output for electrical switching device 130 is connected to distribution box 200, solar power supply apparatus 110 exports alternating current, it and mains power supply 120 are connected to for electrical switching device 130 together to select different power supply modes, electric power after changing for electrical switching device 130 exports distribution box 200 to, through the outlet terminal output power of distribution box 200, to carry out drive motors M.
See Fig. 4, the theory diagram of solar power supply apparatus of the present invention is shown.This solar power supply apparatus 110 comprises solar cell 111, controller for solar 112, battery 113, inverter circuit 114, solar cell 111 is preferably thin-film solar cells, controller for solar 112 has charging circuit 1121, discharge circuit 1123 and control circuit 1122, charging circuit 1121 is connected between solar cell 111 and battery 113, discharge circuit 1123 is connected between battery 113 and inverter circuit 114, control circuit 1122 connects charging circuit 1121 respectively, discharge circuit 123 and battery 113, inverter circuit 114 is connected to for electrical switching device 130.
In the diagram, solar cell 111 is the core of solar power supply apparatus 110, and its effect is that the radianting capacity of the sun is converted to electric energy, or is sent in battery and stores, or pushing motor work.The effect of controller for solar 112 is the duties controlling whole system, and battery is played to the effect of additives for overcharge protection, over.The effect of battery 113 is the electrical power storage sent by solar cell when there being illumination, and it's time to needs to discharge again.
See Fig. 5, the structural representation of solar cell of the present invention is shown.Thin-film solar cells 111 comprises the first electro-conductive glass substrate 1111, deposit absorbent layer 1112, cushion 1113, conductive silver glue 1114 and the second electro-conductive glass substrate 1115, wherein: the first electro-conductive glass substrate 1111, deposit absorbent layer 1112, cushion 1113, conductive silver glue 1114 and the second electro-conductive glass substrate 1115 from top to bottom set gradually; Extraction electrode (scheming not shown) in first electro-conductive glass substrate 1111 and the second electro-conductive glass substrate 1115, be generally that the first electro-conductive glass substrate 1111 draws positive electrode above, the second electro-conductive glass substrate 1115 draws negative electrode above.
In Fig. 5, the specification of above-mentioned each layer can be: the length of the first electro-conductive glass substrate 1111, second electro-conductive glass substrate 1115 is 40mm, and width is 15mm, and thickness is 3mm; Deposit absorbent layer 1112 is made for semiconductor nano material, and length is 30mm, and width is 15mm, and thickness is 2 × 10-3mm; Cushion 1113 is made for In2S3 material, and length is 25mm, and width is 15mm, and thickness is 4 × 10-3mm; The length of conductive silver glue 1114 is 20mm, and width is 15mm, and thickness is 2 × 10-3mm.Setting like this, material consumption is few, manufactures energy consumption low, and has excellent effect at the aspect of performance such as voltage improving battery.
See Fig. 6, the schematic block circuit diagram of controller for solar of the present invention is shown.This controller for solar 112 comprises charging circuit 1121, discharge circuit 1123, control circuit 1122 and lightning protection circuit 1124, and charging circuit 1121, discharge circuit 1123 and battery 113 are in parallel, and lightning protection circuit 1124 and battery 113 are connected.Owing to adding lightning protection circuit 1124, the thunder-strike current flowing through battery 113 greatly reduces.
Lightning protection circuit 1124 in the present embodiment is specially lightning protection inductance, and the thunder-strike current flowing through battery 113 after adding this lightning protection inductance greatly reduces; Meanwhile, the induction reactance of this lightning protection inductance much larger than accumulator internal resistance, thus at battery 113 two ends a point residual voltage also greatly reduce, also enhance the lightning protection capability of system like this.In addition, also can to connect respectively lightning protection inductance in charging circuit 1121, discharge circuit 1123, to improve lightning protection capability further.
See Fig. 7, the schematic block circuit diagram of battery of the present invention is shown.This battery 113 comprises accumulator body 1131, cell managing device 1132, data/address bus 1133, auxiliary power supply bus 1135 and auxiliary charging control line 1134, and wherein the positive pole of accumulator body 1131 is connected with cell managing device 1132 respectively with negative pole.Further illustrate as follows.
In Fig. 7, this cell managing device 1132 comprises the detection control unit 11321 be connected respectively with the positive pole of accumulator body 1131 and negative pole and the supplemental charging unit 11322 be connected respectively with negative pole with the positive pole of accumulator body 1131, and detection control unit 11321 is connected with supplemental charging unit 11322; Data/address bus 1133 is connected with detection control unit 11321; Auxiliary power supply bus 1135 is connected with supplemental charging unit 11322; Auxiliary charging control line 1134 is connected with the output of detection control unit 11321; Detection control unit 11321, for detecting the running status of accumulator body 1131 in real time, when the real-time voltage of accumulator body 1131 is less than threshold voltage, charged by auxiliary power supply bus 1135 pairs of accumulator bodies 1131 by supplemental charging unit 11322.
In the present embodiment, detection control unit 11321 can detect the state of accumulator body 1131, and carry out discharge and recharge operation to this accumulator body 1131 under the coordinative role of supplemental charging unit 11322, thus battery entirety is made all to remain on desirable balance of voltage state.Battery so both can be made to keep active, the state of the balance of voltage can have been reached again, and be unlikely to occur to overcharge or the state of charge less, which thereby enhance the life-span of battery.
See Fig. 8, the circuit theory diagrams of inverter circuit of the present invention are shown.This inverter circuit 114 comprises power tube driving chip, and this power tube driving chip is connected to microcontroller circuit (MCU/DSP), so that the pulse width modulating signal exported according to microcontroller circuit, drives corresponding power tube alternate conduction and shutoff.Concrete, described inverter circuit 114 comprises six power tube Q1 ~ Q1, and these six power tubes are divided into three groups, and every group power control to cross streams exports.
The concrete connected mode of each power tube is: the source electrode of power tube Q1, Q2, Q3 connects one end of dc source jointly, the drain electrode of power tube Q4, Q5, Q6 connects the other end of dc source jointly, the connection of the drain electrode of power tube Q1 and the source electrode of power tube Q4 supplies the U phase terminal of electrical switching device 130, the connection of the drain electrode of power tube Q2 and the source electrode of power tube Q5 supplies the V phase terminal of electrical switching device 130, the drain electrode of power tube Q3 to be connected the W phase terminal for electrical switching device 130 with the source electrode of power tube Q6; The grid of power tube Q1, Q2, Q3, Q4, Q5, Q6 connects an output of power tube driving chip respectively, and each input of this power tube driving chip controls by output pulse width conditioning signal PWM1, PWM2, PWM3, PWM4, PWM5, PWM6 Zhong mono-tunnel of microcontroller circuit respectively.Corresponding access diode D1 ~ D6 between the source electrode of these six power tube Q1 ~ Q6 and drain electrode.
During start, microprocessor produces corresponding 6 road pulse width modulating signals according to the motor speed of setting, i.e. drive singal PWM1 ~ PWM6; 6 power tube (MOSFET or IGBT) Q1 ~ Q6 of inverter inverter circuit 114 are driven by power tube driving chip; The alternate conduction of these power tubes and shutoff, produce three-phase modulations waveform, output voltage is adjustable, the three-phase alternating current of changeable frequency, inputs to for electrical switching device 130.
Simultaneously see Fig. 9 ~ Figure 11, it is the total assembling structure of embodiment of the present invention distribution box body.The casing of this distribution box 200 is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with door-plate 201 and rear shrouding, and service entrance switch installing plate 2012 is established in indoor; Kilowatt-hour meter room is provided with shrouding 207 behind door-plate 202 and kilowatt-hour meter room, and electric meter installation board 2010, electric meter installation board 2011 are established in indoor, and wherein door-plate 202 can arrange lead sealing 204 and coded lock 205, in case other people illegally open above; Outlet switch room is provided with shrouding 206 behind door-plate 203 and outlet room, and indoor set out the mounting rail 208 of wiretap, and pulling buckle is with by this outlet switch room shrouding 206, can facilitate On/Off.This wall box establishes nameplate to identify product, and rear wall corner arranges the mounting structure of distribution box hanger formula, to install the casing of distribution box, below further illustrates.
See Figure 12-Figure 13, it is the wiring structure of distribution box of the embodiment of the present invention.Described distribution box adopts upper, middle and lower to be divided into the layout of three Room, wherein: top is service entrance switch room S1, is provided with a lead-in circuit breaker 2015, is connected to kilowatt-hour meter room S2 with cable 2021; Middle part is kilowatt-hour meter room S2, is provided with some kilowatt-hour meters 2016; Bottom is outlet switch room S3, is provided with earthing bar, ensures that outlet ground connection is convenient.
As shown in Figure 12 ~ Figure 13, kilowatt-hour meter room S2 is provided with electric mounting board 2019, and kilowatt-hour meter 2016 is installed on the front side of electric mounting board 2019; And the turnover cabling of distribution box is cabling after the plate of electric mounting board 2019, this contributes to saving copper conductor consumption further.In addition, electric mounting board 2019 is provided with bus-bar mounting bar 2022 and lower bus-bar mounting bar 2023, the two ends of bus-bar 2018 are respectively installed on bus-bar mounting bar 2022 and lower bus-bar mounting bar 2023, are convenient to install, fix bus-bar 2018.
The present invention is provided with bus-bar at the rear side of distribution box, and lead-in circuit breaker 2015 is connected with bus-bar 2018 with kilowatt-hour meter 2016.Be connected by wire between bus-bar 2018 with lead-in circuit breaker 2015; And the cable 2017 inlet wire side of kilowatt-hour meter 2016 is connected with bus-bar 2018, outgoing line side is connected with outlet air switch.Because being connected mainly through bus-bar 2018 between lead-in circuit breaker 2015 with kilowatt-hour meter 2016, more copper conductor can be saved.Can reduce like this and connect wire consumption, on the one hand escapable cost, solve the difficulty of cabling bundle line on the other hand.
Simultaneously see Figure 14 ~ Figure 17, for adopting the more excellent example of distribution box line structure of the present invention.Described distribution box S adopts upper, middle and lower to be divided into the layout of three Room, wherein: top is service entrance switch room S1; Middle part is kilowatt-hour meter room S2; Bottom is outlet switch room S3.Service entrance switch room S1, kilowatt-hour meter room S2 and S3 tri-Room, outlet switch room separated from each other, appearance looks elegant simplicity generosity; Also be convenient to adopt modular design, for changing some elements separately, only need change correlated parts and just can use, and without the need to large-scale change, a lot of design time can be saved, also bringing great convenience to processing and manufacturing; Especially, the operation stability of the relatively original distribution box of distribution box is better, and security improves.
As shown in Figure 14 ~ Figure 17, the top board 2024 of service entrance switch room S1 arranges some top board wire inlet/outlet holes 2025, they are top board circular hole and top board square hole, wherein: top board circular hole is through hole; Top board square hole is knock down hole.The base plate 2026 of outlet switch room S3 arranges some base plate wire inlet/outlet holes 2027, and they are base plate circular hole and base plate square hole.When distribution box is wall hanging installation and line is exposed conduit, the less circular hole of base plate or top board square hole can be knocked out, thus realize the bottom of distribution box or the line of the mode such as top or top and the bottom combination; By the larger square hole abate of base plate, then can realize the bottom line that distribution box lands when installing; The multiple mounting modes of distribution box, multiple line mode can be taken into account like this, thus realize the batch Prefabrication of distribution box and the peculation of user.
See Figure 18, it is the schematic diagram of distribution box hanger of the present invention.This distribution box hanger is applicable to vertical power distribution case and hanging distribution box, this distribution box hanger comprises " L " template 2014, the first side plate wherein and the second side plate offer a lifting hole(eyelet) 20141 and multiple installing hole 20142, wherein can run through screw or bolt etc. securing member, thus " L " template 2014 is installed on the casing of distribution box.Installing hole 20142 is wherein multiple circular hole, or is multiple square hole, also can be an oblong slots.Be convenient to like this adjust described " L " the assembling height of template 2014 and distribution box body, thus the versatility of increase mounting structure.This mounting structure can fold the first side plate and the second side plate by sheet metal or other material, forms one " L " template 2014 thus, then on first side plate and the second side plate of " L " template, offers lifting hole(eyelet) 20141 and installing hole 20142.Certainly, described " L " template 2014 is also made by forging type, does not repeat them here.
In the present invention, the distribution box hanger 2014 as mounting structure coordinates with vertical power distribution case or hanging distribution box by different angle of assembling, thus meets the installation requirement of these two kinds of distribution boxs:
See Figure 19, it is the schematic diagram of vertical power distribution case of the present invention.During the assembling of this vertical power distribution case, be fixed on casing S by one of them side plate of " L " template 2014, another side plate stretches out outside casing, so as with wall or, compartment or other construction sidewall fix.The setting height(from bottom) of described " L " template 2014 and the upper and lower along concordant of casing S, also can adopt other setting height(from bottom) certainly.
See Figure 20, it is the schematic diagram of the hanging distribution box of the present invention.During this hanging distribution box assembling, two side plates of " L " template are fixed on the angle of casing S, and make the lifting hole(eyelet) 20141 on " L " template 2014 expose casing S.After, can by distribution box hanging on wall, compartment or other construction sidewall.Like this, just can coordinate with vertical power distribution case or hanging distribution box as long as change setting angle, thus meet the installation requirement of these two kinds of form distribution boxs, have structure simply, the advantages such as convenient, safe and reliable, versatility is good are installed.
3, the electric-control system of equipment for treating materials
See Figure 21, the block diagram of electric-control system of the present invention is shown.Electric-control system comprises control panel 300, the input termination distribution box 200 of control panel 300, and export the motor M of termination equipment for treating materials, this control panel 300, when distribution box 200 output current, can drive the motor M as AC load to operate; The first earth element 310 and the second earth element 320 is accessed at the two ends of this control panel 300 respectively, lightning current is introduced the earth, improves the security of system thus.
The present embodiment comprises secondary lightning protection circuit, and specifically the first earth element 310 is closed spark gap, and between the input being connected to control panel 300 and earth terminal, lightning current of can releasing can reach 20KA; Second earth element 320 is discharge tube, between the output being connected to control panel 300 and earth terminal, the fraction thunder-strike current flowing through control panel 300 is discharged further, namely a current limliting is remake to the residual voltage entering motor M, make it lower than specified safe range.This just can make most of thunder-strike current be released by the first earth element of control panel 300 input, the second earth element that control panel 300 output is arranged then can make the residual voltage entering load less, thus be conducive to preventing load to be struck by lightning, improve its safety in utilization, extend its service life.
The first above-mentioned earth element, the second earth element all can select the earth resistance of Zinc-oxide piezoresistor or other type to replace, and have good lightning protection effect equally.When lightning current is larger, Zinc-oxide piezoresistor is breakdown, and lightning current flows into earth terminal through Zinc-oxide piezoresistor rapidly, and the residual voltage entering motor M is clamped in preset range.
See Figure 22, the electrical principle block diagram of control panel of the present invention is shown.In the major loop of this control panel 300, three phase mains input line L1, L2, L3 are connected to motor lines U1, V1, W1 of the three phase electric machine of motor M through major loop circuit breaker Q F1, A.C. contactor KM; In control loop, the input termination three phase mains input line L2 of control loop circuit breaker Q F2, L3, one of control loop circuit breaker Q F2 exports terminals of termination A.C. contactor KM coil, and another output of control loop circuit breaker Q F2 connects another terminals of A.C. contactor KM coil through inching button SB (1-3).Press inching button SB, A.C. contactor KM coil obtains electric adhesive, and the three-phase main contacts of A.C. contactor KM closes, and motor obtains electric operation, driven equipment work.The time pinning inching button SB is motor crawl duration of runs.Unclamp inching button SB, A.C. contactor KM coil blackout discharges, and the three-phase main contacts of A.C. contactor KM disconnects, and motor dead electricity shuts down, and driven equipment stops.
In order to make lightning current flow through safely in the present embodiment, all connected by shielded cable between each component, its terminals are screwed, and below further illustrate.
See Figure 23, represent the earthing mode of shielded cable 330.This shielded cable 330 is made up of cable core and cable shield, and this cable shield wraps cable core to reduce electromagnetic interference.
Figure 23 illustrates the mode of connection of shielded cable 330 between distribution box 200 and control panel 300, this shielded cable 330 passes through the first earth element 310 ground connection near one end cable shield of distribution box 200, and shielded cable 330 is near the direct ground connection of other end cable shield of control panel 300.
In practical power systems, the length of shielded cable 330 is generally greater than 20m, and the first earth element 310 therefore can be made to be connected to the position of distance feeder ear (distribution box) 4m ~ 6m.This first earth element 310 can be earth resistance, and particular type can be (certainly also can be other element) such as Zinc-oxide piezoresistors.The resistance of this earth resistance is equal with the equivalent resistance of the cable shield of shielded cable 330, also can choose separately according to actual conditions.
Ground connection between motor M and control panel 300 can refer to aforesaid way, that is: shielded cable 330 is near one end cable shield of control panel 300 by the second earth element 320 ground connection, and shielded cable 330 is near the direct ground connection of other end cable shield of motor M.
In this embodiment, between control panel 300 and distribution box 200, the shielded cable 330 between motor M and control panel 300 have employed 2 grounding schemes, thus still maintains the good anti-jamming effectiveness of tradition 2 grounding schemes; Because shielded cable 330 passes through earth element ground connection near one end cable shield of distribution box 200, be conducive to earth current or interference current limliting, the danger of screen layer is burnt when thus avoid earth-current or disturb excessive, also can reach electromagnetic compatibility effect preferably simultaneously, and negative antenna effect can not be caused.
See Figure 24, represent the concrete structure of shielded cable of the present invention.Be provided with many heart yearns 335 in the external protection 331 of this shielded cable 330, wherein every root heart yearn is enclosed with inner protective layer 333; Especially, in external protection, 331 layers are provided with cable shield 332, and the inner side of inner protective layer 333 is provided with heart yearn screen layer 334.
Because the heart yearn of shielded cable 330 and cable self all arrange screen layer, the interference in interference between heart yearn and the external world can be suppressed, specifically: the heart yearn of shielded cable all devises heart yearn screen layer, the electromagnetic radiation being conducive to suppressing to produce between heart yearn, electrostatic coupling and electromagnetic induction; Cable self arranges cable shield, is conducive to suppressing outside electromagnetic interference; These two aspects factor, eliminates the interference that dynamical system shielded cable produces preferably, is conducive to the accuracy ensureing data.
Preferably, the two ends ground connection respectively of cable shield 332 and heart yearn screen layer 334, effectively to reduce interference source.More preferably, be make cable shield 332 and heart yearn screen layer 334 near one end of distribution box 200 by the first earth element 310 ground connection, cable shield 332 and or heart yearn screen layer 334 near the direct ground connection in one end of motor M.
Equipment for treating materials provided by the invention and subsystem or parts, can at least improving product quality, enhance productivity and environmental protection and energy saving some in improve systematic function, its structure is simple, and compact in design, cost is lower, has good market prospects.
Although the present invention with preferred embodiment openly as above; but it is not for limiting the present invention; any those skilled in the art without departing from the spirit and scope of the present invention; can make possible variation and amendment, the scope that therefore protection scope of the present invention should define with the claims in the present invention is as the criterion.
Claims (10)
1. the equipment for treating materials of one kind high grease based food, it is characterized in that, comprise apparatus body and be supported on tank body, agitating device and the reducing mechanism on apparatus body, tank body connects feed arrangement and drawing mechanism, and tank body access low temperature refrigerant source cools the material in tank body, the material homework department of agitating device and the material homework department of reducing mechanism are installed in tank body respectively, to make material cool, stir and be crushed to default fineness under the master control system of equipment for treating materials controls;
The electric power system of equipment for treating materials comprises civil power/solar electric power access device and distribution box, civil power/solar electric power access device comprises solar power supply apparatus, mains power supply and supplies electrical switching device, solar power supply apparatus and mains power supply are connected to the input for electrical switching device respectively, output for electrical switching device is connected to distribution box, and the outlet terminal output power of distribution box carrys out drive motors;
Solar power supply apparatus comprises solar cell, controller for solar, battery, inverter circuit, wherein:
Solar cell is thin-film solar cells, this thin-film solar cells comprises the first electro-conductive glass substrate, deposit absorbent layer, cushion, conductive silver glue and the second electro-conductive glass substrate, wherein the first electro-conductive glass substrate, deposit absorbent layer, cushion, conductive silver glue and the second electro-conductive glass substrate from top to bottom set gradually, first electro-conductive glass substrate draws positive electrode, and the second electro-conductive glass substrate draws negative electrode;
Controller for solar comprises charging circuit, discharge circuit, control circuit and lightning protection circuit, charging circuit is connected between solar cell and battery, discharge circuit is connected between battery and inverter circuit, control circuit connects charging circuit, discharge circuit and battery respectively, inverter circuit is connected to for electrical switching device, and charging circuit, discharge circuit and battery are in parallel, lightning protection circuit and battery series connection;
Battery comprises accumulator body, cell managing device, data/address bus, auxiliary power supply bus and auxiliary charging control line, and wherein the positive pole of accumulator body is connected with cell managing device respectively with negative pole, this cell managing device comprises the detection control unit be connected respectively with the positive pole of accumulator body and negative pole and the supplemental charging unit be connected respectively with negative pole with the positive pole of accumulator body, detection control unit is connected with supplemental charging unit, data/address bus is connected with detection control unit, auxiliary power supply bus is connected with supplemental charging unit, auxiliary charging control line is connected with the output of detection control unit, this detection control unit is used for the running status detecting accumulator body in real time, when the real-time voltage of accumulator body is less than threshold voltage, accumulator body is charged by auxiliary power supply bus by supplemental charging unit,
Inverter circuit comprises power tube driving chip and six power tubes, and power tube driving chip is connected to microcontroller circuit, so that the pulse width modulating signal exported according to microcontroller circuit, drives corresponding power tube alternate conduction and shutoff; Six power tubes are divided into three groups, and every group power control to cross streams exports, corresponding access diode between the source electrode of each power tube and drain electrode;
The electric-control system of equipment for treating materials comprises control panel, the input termination distribution box of control panel, and export termination motor, control panel can drive the motor rotation as AC load when distribution box output current; The two ends of this control panel access the first earth element and the second earth element respectively, and wherein the first earth element is connected between the input of control panel and earth terminal, and the second earth element is connected between the output of control panel and earth terminal;
In the major loop of control panel, three phase mains input line is connected to the motor lines of the three phase electric machine of motor through major loop breaker, A.C. contactor; In the control loop of control panel, the input termination three phase mains input line of control loop breaker, one of control loop breaker exports terminals of termination ac contactor coil, and another output of control loop breaker connects another terminals of ac contactor coil through inching button.
2. the equipment for treating materials of high grease based food as claimed in claim 1, it is characterized in that, all be connected by shielded cable between distribution box with control panel, between control panel with motor, the screen layer of shielded cable wherein is all connected to ground, wherein: between distribution box and control panel, shielded cable passes through the first earth element ground connection, near the direct ground connection of other end cable shield of control panel near one end cable shield of distribution box; Between control panel and motor, shielded cable is near one end cable shield of control panel by the second earth element ground connection, and shielded cable is near the direct ground connection of other end cable shield of motor.
3. the equipment for treating materials of high grease based food as claimed in claim 2, is characterized in that, be provided with many heart yearns in the external protection of shielded cable, and wherein every root heart yearn is enclosed with inner protective layer; External protection internal layer is provided with cable shield, and the inner side of inner protective layer is provided with heart yearn screen layer.
4. the equipment for treating materials of high grease based food as claimed in claim 3, it is characterized in that, the casing of distribution box is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with shrouding behind service entrance switch room door-plate and service entrance switch room, and service entrance switch installing plate is established in service entrance switch indoor; Kilowatt-hour meter room is provided with shrouding behind kilowatt-hour meter room door-plate and kilowatt-hour meter room, and electric meter installation board is established in kilowatt-hour meter indoor; Outlet switch room is provided with shrouding behind outlet switch room door-plate and outlet switch room, and outlet switch indoor set out the mounting rail of wiretap;
Service entrance switch room is arranged at the upper space of distribution box, and kilowatt-hour meter room is arranged at the central space of distribution box, and outlet switch room is arranged at the lower space of distribution box; Service entrance switch arranges lead-in circuit breaker in room, is provided with some kilowatt-hour meters in kilowatt-hour meter room, and outlet switch room is provided with earthing bar; Kilowatt-hour meter room is provided with electric mounting board, and kilowatt-hour meter is installed on the front side of electric mounting board;
The top board of service entrance switch room is arranged some top board wire inlet/outlet holes, the base plate of outlet switch room is arranged some base plate wire inlet/outlet holes; Top board wire inlet/outlet hole comprises some top board circular holes and some top board square holes, and base plate wire inlet/outlet hole comprises some base plate circular holes and some base plate square holes, and top board circular hole is wherein through hole, and top board square hole, base plate circular hole and base plate square hole are respectively knock down hole.
5. the equipment for treating materials of high grease based food as claimed in claim 4, is characterized in that, distribution box arranges distribution box hanger in casing rear wall corner; Distribution box hanger comprises one " L " template, should comprise the first side plate and the second side plate that sheet metal is converted into by " L " template; First side plate and the second side plate offer a lifting hole(eyelet) and some installing holes for circular hole, square hole or oblong slots, to be installed on distribution box by securing member by " L " template; The side plate be somebody's turn to do in " L " template is fixed on casing, and another side plate stretches out outside casing, distribution box and construction sidewall to be fixed; Or the first side plate and second side plate of " L " template are fixed on the angle of casing, and make lifting hole(eyelet) expose casing, so that by distribution box hanging on construction sidewall.
6. the equipment for treating materials of high grease based food as claimed in claim 5, it is characterized in that, agitating device comprises vertical chassis cutter system, this vertical chassis cutter system comprises paddle, paddle is arranged on vertical main shaft as the material homework department of agitating device, can rotate with vertical main shaft and realize the stirring to material.
7. the equipment for treating materials of high grease based food as claimed in claim 6, it is characterized in that, reducing mechanism comprises cross side blade system, this cross side blade system comprises side blade, side blade is arranged on horizontal main shaft as the material homework department of reducing mechanism, can rotate with horizontal main shaft and realize the pulverizing to material.
8. the equipment for treating materials of high grease based food as claimed in claim 7, is characterized in that, agitating device is vertical layout relative to tank body, and reducing mechanism is lateral arrangement relative to tank body.
9. the equipment for treating materials of high grease based food as claimed in claim 8, it is characterized in that, tank body is provided with tank body interlayer, wherein circulates low temperature refrigerant.
10. the equipment for treating materials of high grease based food as claimed in claim 9, is characterized in that, feed arrangement connects the top cover system of tank body, and drawing mechanism is the feed opening being connected to tank body side bottom.
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| CN201510373919.XA CN104921278A (en) | 2015-06-26 | 2015-06-26 | High-fat food material treating equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510373919.XA CN104921278A (en) | 2015-06-26 | 2015-06-26 | High-fat food material treating equipment |
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| CN104921278A true CN104921278A (en) | 2015-09-23 |
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Address after: Huang Shan Zhen 311809 Zhejiang city of Shaoxing province Zhuji City, the East Road No. 66 Applicant after: Zhou Lei Address before: 311833, Dalin village, 739 East Xiang Township, Shaoxing City, Zhejiang, Zhuji Applicant before: Zhou Lei |
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