CN204680936U - Improve the brick embryo forming machine of distribution box - Google Patents

Improve the brick embryo forming machine of distribution box Download PDF

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Publication number
CN204680936U
CN204680936U CN201520426135.4U CN201520426135U CN204680936U CN 204680936 U CN204680936 U CN 204680936U CN 201520426135 U CN201520426135 U CN 201520426135U CN 204680936 U CN204680936 U CN 204680936U
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shaft
distribution box
room
kilowatt
forming machine
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CN201520426135.4U
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Chinese (zh)
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周国文
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Individual
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Abstract

The utility model discloses a kind of brick embryo forming machine improving distribution box, the electric power system of brick embryo forming machine comprises civil power/solar electric power access device and distribution box, the casing of distribution box is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with shrouding behind service entrance switch room door-plate and service entrance switch room, and service entrance switch mounting panel is established in service entrance switch indoor; Kilowatt-hour meter room is provided with shrouding behind kilowatt-hour meter room door-plate and kilowatt-hour meter room, and electric meter installation board is established in kilowatt-hour meter indoor; Outlet switch room is provided with shrouding behind outlet switch room door-plate and outlet switch room, and outlet switch indoor set out the mounting rail of wiretap.The utility model by improving brick embryo forming machine system or subsystem and parts thereof, can effectively energy-conservation, enhance productivity, improve improving SNR in product quality.

Description

Improve the brick embryo forming machine of distribution box
Technical field
The utility model relates to brick embryo forming technology, particularly relates to a kind of brick embryo forming machine of processing for porous sintered brick adobe and subsystem thereof or parts.
Background technology
Prior art is generally by extruder base, and it is by treated pug, is extruded into the mud bar of certain section configuration, is slit into the adobe of certain specification through blank cutter.There is certain deficiency in this extruder: adopt common electric machine to drive, electric power is large, does not meet power conservation requirement; Blank water content is high, must could kiln-firing after the base that dries in the air anhydrates part, and operation is longer, have impact on production efficiency; Blank extrusion modling intensity is lower, and mud bar cuts cutting section outward appearance that base causes unsightly, have impact on product quality thus; Etc..For this reason, be necessary to research and develop a kind of new forming machine, at least to improve above-mentioned performance in a certain respect, meet the requirement in market thus.
Utility model content
For the defect that prior art exists, the object of the utility model embodiment is to improve brick embryo forming machine system and subsystem thereof or parts, to improve the performance of green brick forming machine.
For solving above technical problem, the utility model embodiment provides a kind of brick embryo forming machine improving distribution box, comprise the main turntable of synchronous rotary and secondary rotating disk, it is framed that main turntable and secondary rotating disk arrange four groups of being uniformly distributed circumferentially respectively, the filler device of synchronization action is set gradually corresponding to the station of four on framed moving line, additional fillers and prepressing device, hydrostatic profile device, knockout mechanism, main turntable and secondary rotating disk are connected the motor power output shaft of power take-off by rotation drive machine, the electric power system of brick embryo forming machine comprises civil power/solar electric power access device and distribution box, the casing of distribution box is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with shrouding behind service entrance switch room door-plate and service entrance switch room, service entrance switch mounting panel is established in service entrance switch indoor, kilowatt-hour meter room is provided with shrouding behind kilowatt-hour meter room door-plate and kilowatt-hour meter room, and electric meter installation board is established in kilowatt-hour meter indoor, outlet switch room is provided with shrouding behind outlet switch room door-plate and outlet switch room, and outlet switch indoor set out the mounting rail of wiretap.
Compared with prior art, the utility model embodiment brick embryo forming machine can be effectively energy-conservation, enhances productivity, improve product quality: device drives object is less, motor adopts converter technique and can by solar powered, and under identical output, electric power is lower, and energy-saving effect is obvious; Blank water content after precompressed and hydrostatic profile is few, substantially can direct code base kiln-firing, shortens operation, improves production efficiency; Forming machine is framed makes adobe just can be shaping admirably under suitable moisture content, and adobe presentation quality improves greatly, and green strength can be made under high hydrostatic pressure higher than traditional brickmaking, this is conducive to improving the quality of products simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment brick embryo forming machine;
Fig. 2 is the block diagram of the utility model embodiment electric power system;
Fig. 3 is the block diagram of the utility model embodiment civil power/solar electric power access device;
Fig. 4 is the theory diagram of the utility model embodiment solar power supply apparatus;
Fig. 5 is the structural representation of the utility model embodiment solar cell;
Fig. 6 is the schematic block circuit diagram of the utility model embodiment controller for solar;
Fig. 7 is the schematic block circuit diagram of the utility model embodiment storage battery;
Fig. 8 is the circuit theory diagrams of the utility model embodiment inverter circuit;
Fig. 9 is the utility model embodiment distribution box body general assembly drawing;
Figure 10 is the rearview of Fig. 9;
Figure 11 is the rearview that Fig. 9 removes postnotum;
Figure 12 is the front view of the utility model embodiment wiring structure of distribution box;
Figure 13 is the rearview of Figure 12;
Figure 14 is the front view of the utility model embodiment distribution box line structure;
Figure 15 is the right view of Figure 14;
Figure 16 is the vertical view of Figure 14;
Figure 17 is the upward view of Figure 14;
Figure 18 is the schematic diagram of distribution box hanger;
Figure 19 is the schematic diagram of the utility model embodiment the utility model vertical power distribution case;
Figure 20 is the schematic diagram of the hanging distribution box of the utility model embodiment;
Figure 21 is the block diagram of the utility model embodiment electric-control system;
Figure 22 is the electrical principle block diagram of the utility model embodiment control panel;
Figure 23 is the earthing mode of the utility model embodiment shielded type cable;
Figure 24 is the schematic diagram of the utility model embodiment shielded type cable.
Embodiment
In order to understand know-why of the present utility model and the course of work better, come to be described in detail the utility model further below in conjunction with drawings and the specific embodiments.
1, the mechanical structure of brick embryo forming machine
See Fig. 1, it is the structural representation of the utility model brick embryo forming machine.The support (scheming not shown) of this brick embryo forming machine is arranged main turntable 017 and the secondary rotating disk 018 of synchronous rotary, and it is framed main turntable 017 and secondary rotating disk 018 to be arranged respectively four groups of being uniformly distributed circumferentially, wherein often organizes and framedly comprise the framed of 1 ~ 3 parallel distribution.Instantiation is: main turntable 017 is uniformly distributed circumferentially four framed 171, corresponding to doing framed 171 of circumferential cycle motion, relative set one station A, two station B, three station C, four station D, to complete corresponding operation on the moving line that these stations are arranged on framed 171; Secondary rotating disk 018 is uniformly distributed circumferentially four framed 181, wherein on two stations framed 181 align framed 171 on main turntable 017, make secondary rotating disk 018 has completed two stations framed 181 of additional fillers and align on main turntable 017 and completed framed 171 of filler.
See Fig. 1, below the process configurations of each station and function are described.As shown in Figure 1, a station A is provided with filler device, and it has hopper 028, and the first blanking mouth 281 of this hopper 028 is positioned on a station A, and on main turntable 017, framed 171 can carry out filler when running to a station A.Two station B are provided with additional fillers and prepressing device, it comprises precompressed drift 026, this precompressed drift 026 is positioned at the top of on two station B framed 171, precompressed can be carried out when running to two station B after additional fillers framed 171, second blanking mouth 282 of hopper 028 is positioned on the last station of two station B specifically, framed 181 additional fillers when running to this station on secondary rotating disk 018; When framed 171 and framed 181 synchronously forward to two station B overlap time, framed 181 are positioned at directly over framed 171, now start precompressed drift 026 and the filler in the additional fillers in framed 181 and framed 171 can be carried out precompressed, form blank thus.Three station C are provided with hydrostatic profile device, it comprises static pressure red needle group (being similar to piston rod group) 025, top board 019 and exhaustion plate 020, and the mounting structure of three is: this static pressure red needle group 025 is installed on crossbeam 023 by red needle holder 024; The below of crossbeam 023 is provided with pressing plate Connection Block (scheming not shown) and exhaustion plate Connection Block (scheming not shown), and this pressing plate Connection Block is connected with support respectively with exhaustion plate Connection Block; Top board 019 is installed on pressing plate Connection Block, exhaustion plate 020 is installed on exhaustion plate Connection Block, and form certain interval: when framed 171 on main turntable 017 runs to three station C, top board 019 and exhaustion plate 020 are located in this both sides up and down of framed 171, static pressure red needle group 015 is then positioned at the top of top board, now start static pressure red needle group 025 to the blank hydrostatic profile extruded pre-on three station C, and the gas in blank to be discharged.As shown in Figure 1, top board 019 arranges punching group, each red needle of static pressure red needle group 025 at hydrostatic profile time coordinate to the corresponding punching of punching group, pressure distribution more even (being similar to isostatic pressed) when making static pressure on blank, makes green strength larger.And shaping after blank on form blind hole, favourablely improve product quality.Four station D are provided with knockout mechanism, and it comprises ejection and goes out seat 027, and it is positioned at the top of on four station D framed 171.When framed 171 run to four station D, start ejection and go out the seat 027 i.e. base substrate of exportable hydrostatic profile gained, fire rear formation finished product fired brick further.
In above-described embodiment, main turntable 017 is fixed framed 171 after secondary filler, insert static pressure red needle group 025 Static pressure shaping, Exhaust Gas and few part clout in forming process, adobe just can be shaping admirably under suitable moisture content, its major advantage is: under high hydrostatic pressure, and green strength is higher than traditional brickmaking, is out of shape very little; Due to the effect of framed 171, adobe presentation quality improves greatly, solves extruder because of mud bar and cuts the problem that base causes adobe presentation quality difference.Above-mentioned filler device, additional fillers and prepressing device, hydrostatic profile device and knockout mechanism framed can run to corresponding station time synchronously carry out action, work continuously to complete, can enhance productivity widely thus.In the present embodiment, main turntable 017 and secondary rotating disk 018 rack-mount, can synchronously rotate; Precompressed drift 026, static pressure red needle group 025 and ejection are gone out seat 027 and are installed on same crossbeam 023 simultaneously, thus can synchronously pump.Especially, should ensure that precompressed drift 026, static pressure red needle group 025 and ejection go out seat 027 when doing a reciprocating motion, framed 181 of framed 171 and secondary rotating disk 018 of main turntable 017 rotates a station.Be understandable that, the rotation of rotating disk 017 and secondary rotating disk 018, the reciprocating motion of crossbeam 023 can adopt different power take-off to drive; Also reasonably can arrange transmission mechanism to realize shared same power take-off, to make structure more compact, synchronous effect is better.Usually, during common power output device, main turntable 017 is connected power take-off with secondary rotating disk 018 by rotation drive machine, and crossbeam 023 is connected to power take-off by reciprocating transmission mechanism.
As shown in Figure 1, the present embodiment medium power output device is that motor drives, its concrete parts comprise: motor 001, the motor pulley 002 be arranged on motor power output shaft, belt 003, connected by belt 003 motor pulley 002 big belt pulley 004, to be arranged on big belt pulley 004 a laterally axle 005 a shaft gear (scheming not shown), be arranged on two shaft gears 006 on horizontal two axles 007 and be arranged on three shaft gears 008 on horizontal three axles 029, two shaft gears 006 engage with a shaft gear, and three shaft gears 008 engage with two shaft gears 006.Each gear is by the dynamic retarding of motor 001 like this, thus can the forms of motion requirement of adaptive main turntable 017, secondary rotating disk 018 and crossbeam 023 easily.As shown in Figure 1, rotation drive machine comprises the three axle synchromesh gears 009 be contained on three axles 029, be arranged on four shaft bevel gears 011 and four axle synchromesh gears 010 on horizontal four axles 030, be arranged on five shaft bevel gears 012 on vertical five axles 031 and dividing gear 013, be arranged on the shift fork gear 014 on the main vertical shaft 032 of main turntable 017 and main vertical shaft synchromesh gear 015, and the secondary vertical shaft synchromesh gear 016 be arranged on the secondary vertical shaft 033 of secondary rotating disk 018, wherein: four axle synchromesh gears 010 engage with three axle synchromesh gears 009, five shaft bevel gears 012 engage with four shaft bevel gears 011, shift fork gear 014 and dividing gear 013 engage, secondary vertical shaft synchromesh gear 016 engages 015 with main vertical shaft synchromesh gear.In a little gear, five shaft bevel gears 012 coordinate with four shaft bevel gears 011, achieve turning to of power direction; Shift fork gear 014 and dividing gear 013 coordinate, and can drive main vertical shaft 032 by batch (-type); Secondary vertical shaft synchromesh gear 016 coordinates with main vertical shaft synchromesh gear 015, then the synchronous backward achieving main turntable 017 and secondary rotating disk 018 rotates.As shown in Figure 1, reciprocating transmission mechanism comprises crank throw 021 and connecting rod 022, the crank shaft of crank throw 021 is arranged on three shaft gears 008, one end of connecting rod 022 connects crank shaft, the other end connecting cross beam 023 of connecting rod 022, form crank throw-linkage thus, crossbeam 023 can be made easily to pump.
Above-mentioned rotation drive machine and reciprocating transmission mechanism achieve common power output device, wherein: once, framed 0171 on main turntable 017 converts a station in crossbeam 023 (comprise precompressed drift 026 above, static pressure red needle group 025 and ejection and go out seat 027) reciprocating motion.These two auxiliary rotary mechanism design are ingenious, and compact conformation can realize quantity-produced object preferably, finally effectively enhance productivity.
Above the mechanical structure of brick embryo forming machine is described in detail.On this basis, the utility model is also optimized the electric power system of brick embryo forming machine and electric-control system, is described in detail as follows.
2, the electric power system of brick embryo forming machine
See Fig. 2, it is the block diagram of the utility model brick embryo forming machine electric power system.This brick embryo forming machine is double mode power supply, its electric power system electric power system comprises civil power/solar electric power access device 100 and distribution box 200, civil power/solar electric power access device 200 is powered to distribution box 200 by mains power supply or solar power supply apparatus, the outlet terminal of this distribution box 200 is connected to motor 001 through control panel 300, drive motors 001 operates thus, is below described in detail.
See Fig. 3, the block diagram of the utility model civil power/solar electric power access device is shown.This civil power/solar electric power access device 100 comprises solar power supply apparatus 110, mains power supply 120 and confession electrical switching device 130, wherein solar power supply apparatus 110 and mains power supply 120 are connected to the input for electrical switching device 130 respectively, output for electrical switching device 130 is connected to distribution box 200, solar power supply apparatus 110 output AC electricity, it and mains power supply 120 are connected to for electrical switching device 130 together to select different supply power modes, electric power after changing for electrical switching device 130 exports distribution box 200 to, through the outlet terminal output power of distribution box 200, to carry out drive motors 001.
See Fig. 4, the theory diagram of the utility model solar power supply apparatus is shown.This solar power supply apparatus 110 comprises solar cell 111, controller for solar 112, storage battery 113, inverter circuit 114, solar cell 111 is preferably thin-film solar cells, controller for solar 112 has charging circuit 1121, discharge circuit 1123 and control circuit 1122, charging circuit 1121 is connected between solar cell 111 and storage battery 113, discharge circuit 1123 is connected between storage battery 113 and inverter circuit 114, control circuit 1122 connects charging circuit 1121 respectively, discharge circuit 123 and storage battery 113, inverter circuit 114 is connected to for electrical switching device 130.
In the diagram, solar cell 111 is the core of solar power supply apparatus 110, and its effect is that the radianting capacity of the sun is converted to electric energy, or is sent in storage battery and stores, or pushing motor work.The effect of controller for solar 112 is the operating states controlling whole system, and storage battery is played to the effect of additives for overcharge protection, over.The effect of storage battery 113 is the electrical power storage sent by solar cell when there being illumination, and it's time to needs to discharge again.
See Fig. 5, the structural representation of the utility model solar cell is shown.Thin-film solar cells 111 comprises the first electro-conductive glass substrate 1111, deposit absorbent layer 1112, resilient coating 1113, conductive silver glue 1114 and the second electro-conductive glass substrate 1115, wherein: the first electro-conductive glass substrate 1111, deposit absorbent layer 1112, resilient coating 1113, conductive silver glue 1114 and the second electro-conductive glass substrate 1115 from top to bottom set gradually; Extraction electrode (scheming not shown) in first electro-conductive glass substrate 1111 and the second electro-conductive glass substrate 1115, be generally that the first electro-conductive glass substrate 1111 draws positive electrode above, the second electro-conductive glass substrate 1115 draws negative electrode above.
In Fig. 5, the specification of above-mentioned each layer can be: the length of the first electro-conductive glass substrate 1111, second electro-conductive glass substrate 1115 is 40mm, and width is 15mm, and thickness is 3mm; Deposit absorbent layer 1112 is made for semiconductor nano material, and length is 30mm, and width is 15mm, and thickness is 2 × 10 -3mm; Resilient coating 1113 is In 2s 3material is made, and length is 25mm, and width is 15mm, and thickness is 4 × 10 -3mm; The length of conductive silver glue 1114 is 20mm, and width is 15mm, and thickness is 2 × 10 -3mm.Setting like this, material consumption is few, manufactures energy consumption low, and has excellent effect at the aspect of performance such as voltage improving battery.
See Fig. 6, the schematic block circuit diagram of the utility model controller for solar is shown.This controller for solar 112 comprises charging circuit 1121, discharge circuit 1123, control circuit 1122 and lightning protection circuit 1124, and charging circuit 1121, discharge circuit 1123 and storage battery 113 are in parallel, and lightning protection circuit 1124 and storage battery 113 are connected.Owing to adding lightning protection circuit 1124, the thunder-strike current flowing through storage battery 113 greatly reduces.
Lightning protection circuit 1124 in the present embodiment is specially lightning protection inductance, and the thunder-strike current flowing through storage battery 113 after adding this lightning protection inductance greatly reduces; Meanwhile, the induction reactance of this lightning protection inductance much larger than accumulator internal resistance, thus at storage battery 113 two ends a point residual voltage also greatly reduce, also enhance the lightning protection capability of system like this.In addition, also can to connect respectively lightning protection inductance in charging circuit 1121, discharge circuit 1123, to improve lightning protection capability further.
See Fig. 7, the schematic block circuit diagram of the utility model storage battery is shown.This storage battery 113 comprises accumulator body 1131, cell managing device 1132, data/address bus 1133, auxiliary power supply bus 1135 and auxiliary charging control line 1134, and wherein the positive pole of accumulator body 1131 is connected with cell managing device 1132 respectively with negative pole.Further illustrate as follows.
In Fig. 7, this cell managing device 1132 comprises the detection control unit 11321 be connected respectively with the positive pole of accumulator body 1131 and negative pole and the supplemental charging unit 11322 be connected respectively with negative pole with the positive pole of accumulator body 1131, and detection control unit 11321 is connected with supplemental charging unit 11322; Data/address bus 1133 is connected with detection control unit 11321; Auxiliary power supply bus 1135 is connected with supplemental charging unit 11322; Auxiliary charging control line 1134 is connected with the output of detection control unit 11321; Detection control unit 11321, for detecting the running status of accumulator body 1131 in real time, when the real-time voltage of accumulator body 1131 is less than threshold voltage, charged by auxiliary power supply bus 1135 pairs of accumulator bodies 1131 by supplemental charging unit 11322.
In the present embodiment, detection control unit 11321 can detect the state of accumulator body 1131, and carry out discharge and recharge operation to this accumulator body 1131 under the coordinative role of supplemental charging unit 11322, thus storage battery entirety is made all to remain on desirable balance of voltage state.Storage battery so both can be made to keep active, the state of the balance of voltage can have been reached again, and be unlikely to occur to overcharge or the state of charge less, which thereby enhance the life-span of storage battery.
See Fig. 8, the circuit theory diagrams of inverter circuit of the present utility model are shown.This inverter circuit 114 comprises power tube driving chip, and this power tube driving chip is connected to microcontroller circuit (MCU/DSP), so that the pulse width modulating signal exported according to microcontroller circuit, drives corresponding power tube alternate conduction and shutoff.Concrete, described inverter circuit 114 comprises six power tube Q1 ~ Q1, and these six power tubes are divided into three groups, and every group power control to cross streams exports.
The concrete connected mode of each power tube is: the source electrode of power tube Q1, Q2, Q3 connects one end of DC power supply jointly, the drain electrode of power tube Q4, Q5, Q6 connects the other end of DC power supply jointly, the connection of the drain electrode of power tube Q1 and the source electrode of power tube Q4 supplies the U phase terminal of electrical switching device 130, the connection of the drain electrode of power tube Q2 and the source electrode of power tube Q5 supplies the V phase terminal of electrical switching device 130, the drain electrode of power tube Q3 to be connected the W phase terminal for electrical switching device 130 with the source electrode of power tube Q6; The grid of power tube Q1, Q2, Q3, Q4, Q5, Q6 connects an output of power tube driving chip respectively, and each input of this power tube driving chip controls by output pulse width conditioning signal PWM1, PWM2, PWM3, PWM4, PWM5, PWM6 Zhong mono-tunnel of microcontroller circuit respectively.Corresponding access diode D1 ~ D6 between the source electrode of these six power tube Q1 ~ Q6 and drain electrode.
During start, microprocessor produces corresponding 6 road pulse width modulating signals according to the motor speed of setting, i.e. drive singal PWM1 ~ PWM6; 6 power tube (MOSFET or IGBT) Q1 ~ Q6 of inverter inverter circuit 114 are driven by power tube driving chip; The alternate conduction of these power tubes and shutoff, produce three-phase modulations waveform, output voltage is adjustable, the three-phase alternating current of changeable frequency, inputs to for electrical switching device 130.
Simultaneously see Fig. 9 ~ Figure 11, it is the total assembling structure of the utility model embodiment distribution box body.The casing of this distribution box 200 is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with door-plate 201 and rear shrouding, and service entrance switch mounting panel 2012 is established in indoor; Kilowatt-hour meter room is provided with shrouding 207 behind door-plate 202 and kilowatt-hour meter room, and electric meter installation board 2010, electric meter installation board 2011 are established in indoor, and wherein door-plate 202 can arrange lead sealing 204 and coded lock 205, in case other people illegally open above; Outlet switch room is provided with shrouding 206 behind door-plate 203 and outlet room, and indoor set out the mounting rail 208 of wiretap, and pulling buckle is with by this outlet switch room shrouding 206, can facilitate On/Off.This wall box establishes nameplate to identify product, and rear wall corner arranges the mounting structure of distribution box hanger formula, to install the casing of distribution box, below further illustrates.
See Figure 12-Figure 13, it is the wiring structure of distribution box of the utility model embodiment.Described distribution box adopts upper, middle and lower to be divided into the layout of three Room, wherein: top is service entrance switch room S1, is provided with a lead-in circuit breaker 2015, is connected to kilowatt-hour meter room S2 with cable 2021; Middle part is kilowatt-hour meter room S2, is provided with some kilowatt-hour meters 2016; Bottom is outlet switch room S3, is provided with earthing bar, ensures that outlet ground connection is convenient.
As shown in Figure 12 ~ Figure 13, kilowatt-hour meter room S2 is provided with electric mounting board 2019, and kilowatt-hour meter 2016 is installed on the front side of electric mounting board 2019; And the turnover cabling of distribution box is cabling after the plate of electric mounting board 2019, this contributes to saving copper conductor consumption further.In addition, electric mounting board 2019 is provided with bus-bar mounting bar 2022 and lower bus-bar mounting bar 2023, the two ends of bus-bar 2018 are respectively installed on bus-bar mounting bar 2022 and lower bus-bar mounting bar 2023, are convenient to install, fix bus-bar 2018.
The utility model is provided with bus-bar at the rear side of distribution box, and lead-in circuit breaker 2015 is connected with bus-bar 2018 with kilowatt-hour meter 2016.Be connected by wire between bus-bar 2018 with lead-in circuit breaker 2015; And the cable 2017 inlet wire side of kilowatt-hour meter 2016 is connected with bus-bar 2018, outgoing line side is connected with outlet air switch.Because being connected mainly through bus-bar 2018 between lead-in circuit breaker 2015 with kilowatt-hour meter 2016, more copper conductor can be saved.Can reduce like this and connect wire consumption, on the one hand escapable cost, solve the difficulty of cabling bundle line on the other hand.
Simultaneously see Figure 14 ~ Figure 17, for adopting the more excellent example of the utility model distribution box line structure.Described distribution box S adopts upper, middle and lower to be divided into the layout of three Room, wherein: top is service entrance switch room S1; Middle part is kilowatt-hour meter room S2; Bottom is outlet switch room S3.Service entrance switch room S1, kilowatt-hour meter room S2 and S3 tri-Room, outlet switch room separated from each other, appearance looks elegant simplicity generosity; Also be convenient to adopt modular design, for changing some elements separately, only need change correlated parts and just can use, and without the need to large-scale change, a lot of design time can be saved, also bringing great convenience to processing and manufacturing; Especially, the operation stability of the relatively original distribution box of distribution box is better, and fail safe improves.
As shown in Figure 14 ~ Figure 17, the top board 2024 of service entrance switch room S1 arranges some top board wire inlet/outlet holes 2025, they are top board circular hole and top board square hole, wherein: top board circular hole is through hole; Top board square hole is knock down hole.The base plate 2026 of outlet switch room S3 arranges some base plate wire inlet/outlet holes 2027, and they are base plate circular hole and base plate square hole.When distribution box is wall hanging installation and line is exposed conduit, the less circular hole of base plate or top board square hole can be knocked out, thus realize the bottom of distribution box or the line of the mode such as top or top and the bottom combination; By the larger square hole abate of base plate, then can realize the bottom line that distribution box lands when installing; The multiple mounting modes of distribution box, multiple line mode can be taken into account like this, thus realize the batch Prefabrication of distribution box and the peculation of user.
See Figure 18, it is the schematic diagram of the utility model distribution box hanger.This distribution box hanger is applicable to vertical power distribution case and hanging distribution box, this distribution box hanger comprises " L " template 2014, the first side plate wherein and the second side plate offer a lifting hole(eyelet) 20141 and multiple installing hole 20142, wherein can run through screw or bolt etc. securing member, thus " L " template 2014 is installed on the casing of distribution box.Installing hole 20142 is wherein multiple circular hole, or is multiple square hole, also can be an oblong slots.Be convenient to like this adjust described " L " the assembling height of template 2014 and distribution box body, thus the versatility of increase mounting structure.This mounting structure can fold the first side plate and the second side plate by sheet metal or other material, forms one " L " template 2014 thus, then on first side plate and the second side plate of " L " template, offers lifting hole(eyelet) 20141 and installing hole 20142.Certainly, described " L " template 2014 is also made by forging type, does not repeat them here.
In the utility model, the distribution box hanger 2014 as mounting structure coordinates with vertical power distribution case or hanging distribution box by different angle of assembling, thus meets the installation requirement of these two kinds of distribution boxs:
See Figure 18, it is the schematic diagram of the utility model vertical power distribution case.During the assembling of this vertical power distribution case, be fixed on casing S by one of them side plate of " L " template 2014, another side plate stretches out outside casing, so as with wall or, compartment or other construction sidewall fix.The setting height(from bottom) of described " L " template 2014 and the upper and lower along concordant of casing S, also can adopt other setting height(from bottom) certainly.
See Figure 20, it is the schematic diagram of the hanging distribution box of the utility model.During this hanging distribution box assembling, two side plates of " L " template are fixed on the angle of casing S, and make the lifting hole(eyelet) 20141 on " L " template 2014 expose casing S.After, can by distribution box hanging on wall, compartment or other construction sidewall.Like this, just can coordinate with vertical power distribution case or hanging distribution box as long as change setting angle, thus meet the installation requirement of these two kinds of form distribution boxs, have structure simply, the advantages such as convenient, safe and reliable, versatility is good are installed.
3, the electric-control system of brick embryo forming machine
See Figure 21, the block diagram of the utility model electric-control system is shown.Electric-control system comprises control panel 300, the input termination distribution box 200 of control panel 300, and export the motor 001 of termination brick embryo forming machine, this control panel 300, when distribution box 200 output current, can drive the motor 001 as AC load to operate; The first earth element 310 and the second earth element 320 is accessed at the two ends of this control panel 300 respectively, lightning current is introduced the earth, improves the fail safe of system thus.
The present embodiment comprises secondary lightning protection circuit, and specifically the first earth element 310 is closed spark gap, and between the input being connected to control panel 300 and earth terminal, lightning current of can releasing can reach 20KA; Second earth element 320 is discharge tube, between the output being connected to control panel 300 and earth terminal, the fraction thunder-strike current flowing through control panel 300 is discharged further, namely a current limliting is remake to the residual voltage entering motor 001, make it lower than specified safe range.This just can make most of thunder-strike current be released by the first earth element of control panel 300 input, the second earth element that control panel 300 output is arranged then can make the residual voltage entering load less, thus be conducive to preventing load to be struck by lightning, improve its safety in utilization, extend its useful life.
The first above-mentioned earth element, the second earth element all can select the earth resistance of Zinc-oxide piezoresistor or other type to replace, and have good lightning protection effect equally.When lightning current is larger, Zinc-oxide piezoresistor is breakdown, and lightning current flows into earth terminal through Zinc-oxide piezoresistor rapidly, and the residual voltage entering motor 001 is clamped in preset range.
See Figure 22, the electrical principle block diagram of the utility model control panel is shown.In the major loop of this control panel 300, three phase mains input line L1, L2, L3 are connected to motor lines U1, V1, W1 of the three phase electric machine of motor 001 through major loop circuit breaker Q F1, A.C. contactor KM; In control loop, the input termination three phase mains input line L2 of control loop circuit breaker Q F2, L3, one of control loop circuit breaker Q F2 exports terminals of termination A.C. contactor KM coil, and another output of control loop circuit breaker Q F2 connects another terminals of A.C. contactor KM coil through inching button SB (1-3).Press inching button SB, A.C. contactor KM coil obtains electric adhesive, and the three-phase main contacts of A.C. contactor KM closes, and motor obtains electric operation, driven equipment work.The time pinning inching button SB is motor crawl duration of runs.Unclamp inching button SB, A.C. contactor KM coil blackout discharges, and the three-phase main contacts of A.C. contactor KM disconnects, and motor dead electricity shuts down, and driven equipment stops.
In order to make lightning current flow through safely in the present embodiment, all connected by shielded type cable between each circuit element, its terminals are screwed, and below further illustrate.
See Figure 23, represent the earthing mode of shielded type cable 330.This shielded type cable 330 is made up of cable core and cable shield, and this cable shield wraps cable core to reduce electromagnetic interference.
Figure 23 illustrates the mode of connection of shielded type cable 330 between distribution box 200 and control panel 300, this shielded type cable 330 passes through the first earth element 310 ground connection near one end cable shield of distribution box 200, and shielded type cable 330 is near the direct ground connection of other end cable shield of control panel 300.
In practical power systems, the length of shielded type cable 330 is generally greater than 20m, and the first earth element 310 therefore can be made to be connected to the position of distance feeder ear (distribution box) 4m ~ 6m.This first earth element 310 can be earth resistance, and particular type can be (certainly also can be other element) such as Zinc-oxide piezoresistors.The resistance of this earth resistance is equal with the equivalent resistance of the cable shield of shielded type cable 330, also can choose separately according to actual conditions.
Ground connection between motor 001 and control panel 300 can refer to aforesaid way, that is: shielded type cable 330 is near one end cable shield of control panel 300 by the second earth element 320 ground connection, and shielded type cable 330 is near the direct ground connection of other end cable shield of motor 001.
In this embodiment, between control panel 300 and distribution box 200, the shielded type cable 330 between motor 001 and control panel 300 have employed 2 grounding schemes, thus still maintains the good anti-jamming effectiveness of tradition 2 grounding schemes; Because shielded type cable 330 passes through earth element ground connection near one end cable shield of distribution box 200, be conducive to earth current or interference current limliting, the danger of screen is burnt when thus avoid earth-current or disturb excessive, also can reach electromagnetic compatibility effect preferably simultaneously, and negative antenna effect can not be caused.
See Figure 24, represent the concrete structure of the utility model shielded type cable.Be provided with many heart yearns 335 in the external protection 331 of this shielded type cable 330, wherein every root heart yearn is enclosed with inner protective layer 333; Especially, in external protection, 331 layers are provided with cable shield 332, and the inner side of inner protective layer 333 is provided with heart yearn screen 334.
Because the heart yearn of shielded type cable 330 and cable self all arrange screen, the interference in interference between heart yearn and the external world can be suppressed, specifically: the heart yearn of shielded type cable all devises heart yearn screen, the electromagnetic radiation being conducive to suppressing to produce between heart yearn, electrostatic coupling and electromagnetic induction; Cable self arranges cable shield, is conducive to suppressing outside electromagnetic interference; These two aspects factor, eliminates the interference that dynamical system shielded type cable produces preferably, is conducive to the accuracy ensureing data.
Preferably, the two ends ground connection respectively of cable shield 332 and heart yearn screen 334, effectively to reduce interference source.More preferably, be make cable shield 332 and heart yearn screen 334 near one end of distribution box 200 by the first earth element 310 ground connection, cable shield 332 and or heart yearn screen 334 near the direct ground connection in one end of motor 001.
The brick embryo forming machine that the utility model provides and subsystem or parts, can at least improving product quality, enhance productivity and environmental protection and energy saving some in improve systematic function, its structure is simple, and compact in design, cost is lower, has good market prospects.
Although the utility model with preferred embodiment openly as above; but it is not for limiting the utility model; any those skilled in the art are not departing from spirit and scope of the present utility model; can make possible variation and amendment, the scope that therefore protection range of the present utility model should define with the utility model claim is as the criterion.

Claims (5)

1. one kind is improved the brick embryo forming machine of distribution box, comprise the main turntable of synchronous rotary and secondary rotating disk, it is framed that main turntable and secondary rotating disk arrange four groups of being uniformly distributed circumferentially respectively, the filler device of synchronization action is set gradually corresponding to the station of four on framed moving line, additional fillers and prepressing device, hydrostatic profile device, knockout mechanism, main turntable and secondary rotating disk are connected the motor power output shaft of power take-off by rotation drive machine, it is characterized in that, the electric power system of brick embryo forming machine comprises civil power/solar electric power access device and distribution box, the casing of distribution box is provided with service entrance switch room, kilowatt-hour meter room and outlet switch room: service entrance switch room is provided with shrouding behind service entrance switch room door-plate and service entrance switch room, service entrance switch mounting panel is established in service entrance switch indoor, kilowatt-hour meter room is provided with shrouding behind kilowatt-hour meter room door-plate and kilowatt-hour meter room, and electric meter installation board is established in kilowatt-hour meter indoor, outlet switch room is provided with shrouding behind outlet switch room door-plate and outlet switch room, and outlet switch indoor set out the mounting rail of wiretap.
2. the brick embryo forming machine improving distribution box as claimed in claim 1, it is characterized in that, filler device comprises hopper, first blanking mouth of hopper is positioned to carry out filler to framed on main turntable on a station, and the second blanking mouth of hopper is positioned at before two stations to carry out additional fillers to framed on secondary rotating disk; Additional fillers and prepressing device comprise precompressed drift, and precompressed drift is positioned at top framed on two stations; Hydrostatic profile device comprises static pressure red needle group, top board and exhaustion plate, and top board and exhaustion plate are located in both sides up and down framed on three stations, and static pressure red needle group is positioned at the top of top board; Knockout mechanism comprises ejection and goes out seat, and ejection is gone out seat and is positioned at top framed on four stations; Precompressed drift, static pressure red needle group and ejection are gone out seat and are installed on respectively on the crossbeam that can pump, and crossbeam is connected to the motor power output shaft of power take-off by reciprocating transmission mechanism.
3. the brick embryo forming machine improving distribution box as claimed in claim 2, it is characterized in that, power take-off comprises motor, the motor pulley be arranged on motor power output shaft, belt, connected by belt motor pulley big belt pulley, to be arranged on big belt pulley a laterally axle a shaft gear, be arranged on two shaft gears on horizontal two axles and be arranged on three shaft gears on horizontal three axles, two shaft gears engage with a shaft gear, and three shaft gears engage with two shaft gears.
4. the brick embryo forming machine improving distribution box as claimed in claim 3, it is characterized in that, rotation drive machine comprises the three axle synchromesh gears be contained on three axles, be arranged on four shaft bevel gears on horizontal four axles and four axle synchromesh gears, be arranged on five shaft bevel gears on five vertical axles and dividing gear, be arranged on the shift fork gear on the main vertical shaft of main turntable and main vertical shaft synchromesh gear, and the secondary vertical shaft synchromesh gear be arranged on the secondary vertical shaft of secondary rotating disk, four axle synchromesh gears engage with three axle synchromesh gears, five shaft bevel gears engage with four shaft bevel gears, shift fork gear and dividing gear engagement, secondary vertical shaft synchromesh gear engages with main vertical shaft synchromesh gear.
5. the brick embryo forming machine improving distribution box as claimed in claim 4, it is characterized in that, reciprocating transmission mechanism comprises crank throw and connecting rod, and the crank shaft of crank throw is arranged on three shaft gears, and one end of connecting rod connects crank shaft, the other end connecting cross beam of connecting rod.
CN201520426135.4U 2015-06-18 2015-06-18 Improve the brick embryo forming machine of distribution box Expired - Fee Related CN204680936U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520426135.4U CN204680936U (en) 2015-06-18 2015-06-18 Improve the brick embryo forming machine of distribution box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520426135.4U CN204680936U (en) 2015-06-18 2015-06-18 Improve the brick embryo forming machine of distribution box

Publications (1)

Publication Number Publication Date
CN204680936U true CN204680936U (en) 2015-09-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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CF01 Termination of patent right due to non-payment of annual fee