CN104904374A - Bud-injury preventing system in sugarcane seed cutting - Google Patents
Bud-injury preventing system in sugarcane seed cutting Download PDFInfo
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- CN104904374A CN104904374A CN201510377814.1A CN201510377814A CN104904374A CN 104904374 A CN104904374 A CN 104904374A CN 201510377814 A CN201510377814 A CN 201510377814A CN 104904374 A CN104904374 A CN 104904374A
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- sugarcane
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- rubber sleeve
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Abstract
The invention discloses a bud-injury preventing system in sugarcane seed cutting. The system comprises a sugarcane seed bud induction mechanism, an inductor, an auxiliary induction device, a cutting device, and a control system; the sugarcane seed bud induction mechanism comprises two half-trumpet rubber sleeves to form a trumpet rubber sleeve, each of two sides of the trumpet rubber sleeve is provided with a first elastic device for pre-tightening the half-trumpet rubber sleeve so that the two half-trumpet rubber sleeves can be strutted; the inductor is arranged on an inner circumferential wall of a small trumpet end of two half-trumpet rubber sleeves; the auxiliary induction device is arranged behind a combination line of the two half-trumpet rubber sleeves, and the auxiliary induction device and the rubber sleeve are separated by a certain distance; the cutting device is arranged behind the auxiliary induction device, and the control system is respectively connected with the inductor, the auxiliary induction device and the cutting device. The system disclosed by the invention is capable of overcoming the defects that the existing sugarcane seed bud counting system (or the bud-injury preventing system) is insensitive in induction and easy to damage while meeting the sugarcane with large diameter.
Description
Technical field
The present invention relates to cane planting field, particularly a kind of sugarcane kind cutting is anti-hinders bud system.
Background technology
Each sugarcane main product state of the world achieves cane planting machineryization to a certain extent, domesticly also have developed a series of sugarcane planting machine, but all ubiquity cuts the high problem of kind of bud injury rate, is difficult to the bud ratio ensureing planting sugarcane.
According to cane planting technical requirement, every section of sugarcane kind need comprise 2 kind buds, therefore, must count sugarcane kind bud.Domestic many research is done to seed counting, as utilized sensor detecting to the method for counting of seed, or having utilized image processing techniques to the method for seed counting, improving the situation that seed is undetected.
If Chinese Patent Application No. is 201310692008.4 disclose a kind of sugarcane kind bud number system based on resistance strain plate, utilize establishes foil gauge to respond to sugarcane kind bud on the inwall of flaring rubber sleeve, but, the diameter of sugarcane differs, when encountering the sugarcane of small diameter, respond to insensitive; If when encountering larger-diameter sugarcane, easily burst by rubber sleeve, now foil gauge is also extruded largely, be difficult to respond to sugarcane kind bud, and, also comparatively large to the extruding force of sugarcane kind bud when the extruding force of rubber sleeve is larger, easily cause kind of a bud crushing.
The information being disclosed in this background technology part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply in any form that this information structure has been prior art that persons skilled in the art are known.
Summary of the invention
The object of the present invention is to provide the cutting of a kind of sugarcane kind anti-ly to hinder bud system, thus overcome when existing sugarcane kind bud number system encounters diameter larger sugarcane and respond to insensitive and hold flimsy shortcoming.
Another object of the present invention is to provide a kind of sugarcane kind to cut and anti-ly hinder bud system, thus overcome shortcoming larger to the injury of sugarcane kind bud when existing sugarcane kind bud number system encounters diameter larger sugarcane.
For achieving the above object, the invention provides the cutting of a kind of sugarcane kind and anti-ly hinder bud system, comprise: sugarcane kind bud induction mechanism, it comprises: half tubaeform rubber sleeve, a flaring rubber sleeve is formed by two and half tubaeform rubber sleeves, the both sides of this rubber sleeve are provided with the first elastic device described two and half tubaeform rubber sleeves being carried out to pretension, make described two and half tubaeform rubber sleeves can be softened; Inductor, it is located on the internal perisporium of the toy trumpet end of described two and half tubaeform rubber sleeves; And auxiliary induction device, it is located at the rear of the merging line of described two and half tubaeform rubber sleeves, and described auxiliary induction device and described rubber sleeve are at intervals; Cutter sweep, it is located at the rear of described auxiliary induction device; And control system, it is connected with described inductor, described auxiliary induction device and described cutter sweep respectively.
In technique scheme, described inductor is some first foil gauges, is located at respectively on the internal perisporium of described two and half tubaeform toy trumpet ends.
In technique scheme, described auxiliary induction device comprises: two U-lags, the rear of the merging line of described two and half tubaeform rubber sleeves is limited in respectively by the second elastic device, make described two U-lags can be softened, and described two U-lags and described rubber sleeve be at intervals; And some second foil gauges, be located at respectively on the inwall of described two U-lags.
In technique scheme, described cutter sweep comprises the supporting seat being located at described auxiliary induction device rear, and is located at the hydraulic cylinder cutoff tool above described supporting seat.
In technique scheme, described control system comprises: single-chip microcomputer, display, relay, the first magnetic valve, the second magnetic valve, voltage comparator and amplifier; Described inductor, described amplifier, described voltage comparator and described single-chip microcomputer connect successively, described single-chip microcomputer, described relay, described second magnetic valve and described auxiliary induction device connect successively, described relay, described first magnetic valve and described cutter sweep connect successively, and described display is connected with described single-chip microcomputer.
In technique scheme, described first elastic device is telescopic spring bar, and the end of described telescopic spring bar is fixedly connected with the back of described half tubaeform rubber sleeve.
In technique scheme, described second elastic device is hydraulic cylinder, and the spring piston expansion link of this hydraulic cylinder is fixedly connected with the back of described U-lag.
In technique scheme, all sticky note in interior outside of described some first foil gauges and described some second foil gauges has elastomeric material.
In technique scheme, the distance between described inductor and described hydraulic cylinder cutoff tool is greater than one times of sugarcane interval and is less than twice sugarcane interval.
Compared with prior art, the present invention has following beneficial effect:
1. the sugarcane kind cutting in the present invention is anti-hinders bud system; sugarcane enters from the typhon end of rubber sleeve; when encountering larger-diameter sugarcane, two and half tubaeform rubber sleeves are softened, now; rubber sleeve can not be bursting at the collision; the extruding force that inductor is subject to is less so that comparatively strong to the induction force of sugarcane kind bud, and because of rubber sleeve can be softened; make the extruding force of sugarcane kind bud less, thus better can protect sugarcane kind bud.
2. add auxiliary induction mechanism, when two and half tubaeform rubber sleeves are softened, pass through from softened merging line if plant bud, continue induction by the foil gauge on the U-lag of auxiliary induction mechanism, prevent inductor leakage inductance from answering.
3. the distance between inductor and hydraulic cylinder cutoff tool is set as and is greater than one times of sugarcane interval and is less than twice sugarcane interval, can prevent hydraulic cylinder cutoff tool from switching to kind of a bud, realize anti-ly hindering tooth function.
Accompanying drawing explanation
Fig. 1 is according to the anti-structural representation of hindering bud system of sugarcane kind cutting of the present invention.
Fig. 2 is the structural representation according to sugarcane kind bud induction mechanism of the present invention.
Fig. 3 is the local structural graph according to inductor of the present invention.
Fig. 4 is the local structural graph according to auxiliary induction device of the present invention.
Fig. 5 is according to sugarcane kind bud cutting schematic diagram of the present invention.
Fig. 6 is the structure chart according to control system of the present invention.
Main Reference Numerals illustrates:
1-sugarcane, 2-rubber sleeve, 21,22-half is tubaeform rubber sleeve, 23-merges line, 24-first elastic device, 25-inductor, 26-elastomeric material, 3-sugarcane kind bud induction mechanism, 4-auxiliary induction device, 41-second elastic device, 42,44-U shape groove, 43-second foil gauge, 5-cutter sweep, 51-hydraulic cylinder cutoff tool, 52-U shape support column.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.
Clearly represent unless otherwise other, otherwise in whole specification and claims, term " comprise " or its conversion as " comprising " or " including " etc. by be understood to include the element of stating or part, and do not get rid of other element or other part.
As shown in Figures 1 to 4, hinder bud system according to a kind of sugarcane kind cutting of the specific embodiment of the invention is anti-, comprising: sugarcane kind bud induction mechanism 3, inductor 25, cutter sweep 5 and control system.As depicted in figs. 1 and 2, sugarcane kind bud induction mechanism 3 comprises: half tubaeform rubber sleeve 21,22, inductor 25 and auxiliary induction device 4; A flaring rubber sleeve 2 is formed by two and half tubaeform rubber sleeves 21,22; for protection rubber sleeve; extend the service life of rubber sleeve; iron sheet protective sleeve is provided with in the outside of two and half tubaeform rubber sleeves 21,22; the both sides of this rubber sleeve 2 are provided with the first elastic device 24 two and half tubaeform rubber sleeves 21,22 being carried out to pretension; two and half tubaeform rubber sleeves 21,22 can be strutted or automatically merge; because rubber sleeve can be softened; make the extruding force of sugarcane kind bud less, thus better can protect sugarcane kind bud.More specifically, first elastic device 24 is telescopic spring bar, the end of telescopic spring bar is fixedly connected with the back of half tubaeform rubber sleeve 21,22, namely carry out spacing by two telescopic spring bars 24 to two and half tubaeform rubber sleeves 21,22, when larger-diameter sugarcane 1 is through rubber sleeve 2, rubber sleeve 2 is softened, and telescopic spring bar is compressed, thus can detect the kind bud of the sugarcane 1 of different radial dimension, inductor 25 is located on the internal perisporium of the toy trumpet end of two and half tubaeform rubber sleeves 21,22, in this embodiment, inductor 25 is some first foil gauges, is located on the internal perisporium of the toy trumpet end of two and half tubaeform loudspeaker covers 21,22 respectively, for responding to sugarcane kind bud, auxiliary induction device 4 is located at two and half tubaeform rubber sleeves 21, the rear of the merging line 23 of 22, quasi-complement two and half is tubaeform rubber sleeve 21, 22 softened time formed non-inductive region, as decision design, auxiliary induction device 4 comprises: two U-lags 42, 44 and some second foil gauges 43, two U-lags 42, 44 are limited in two and half tubaeform rubber sleeves 21 respectively by the second elastic device 41, the rear of the merging line of 22, and two U-lags 42, it is corresponding that 44 half arcs formed merge line 23 with two respectively, second elastic device 41 makes two U-lags 42 can be softened, and two U-lags 42 and rubber sleeve 2 are at intervals (this distance can use according to reality and adjust), second elastic device 41 selects hydraulic cylinder, the spring piston expansion link of hydraulic cylinder is fixedly connected with the back of U-lag 42, some second foil gauges 41 are located on the inwall of two U-lags 42,44 respectively, cutter sweep 5 is located at the rear of auxiliary induction device 4, and further, cutter sweep 5 comprises the supporting seat being located at auxiliary induction device 4 rear and the hydraulic cylinder cutoff tool 51 be located at above supporting seat, control system is connected with inductor 25, auxiliary induction device 4 and cutter sweep 5 respectively.
In this embodiment, as shown in Figure 6, control system comprises: single-chip microcomputer 10, display 20, relay 30, first magnetic valve 40, second magnetic valve 50, voltage comparator 60 and amplifier 70; Inductor 25, amplifier 70, voltage comparator 60 and single-chip microcomputer 10 connect successively, single-chip microcomputer 10, relay 30, second magnetic valve 50 and auxiliary induction device connect (more specifically successively, single-chip microcomputer 10, relay 30, second magnetic valve 50 and hydraulic cylinder 41 connect successively, and some second foil gauges 43 are connected with amplifier 70 respectively), relay 30, first magnetic valve 40 and cutter sweep 5 (the hydraulic cylinder cutoff tool 51 namely in cutter sweep 5) connect successively, and display 20 is connected with single-chip microcomputer 10.
, introduce the anti-principle of hindering bud system of sugarcane kind cutting in this embodiment in detail below, specific as follows:
Sugarcane 1 enters from the typhon end of rubber sleeve 2 (all can produce deformation with foil gauge for making sugarcane 1, if the diameter of rubber sleeve 2 toy trumpet end is slightly less than the average diameter of sugar cane stem), when arriving the toy trumpet end of rubber sleeve 2, the kind bud (being the position of projection relative to sugarcane genotypes) of sugarcane 1 extrudes the first foil gauge 25, produce deflection, utilize resistance strain effect, its deflection is converted to electric signal transmission to amplifier, because the first foil gauge 25 has sensed sugarcane kind bud, single-chip microcomputer makes hydraulic cylinder 41 be shunk by second foil gauge 43 by Control second magnetic valve, induction is repeated to avoid the second foil gauge 43, at this moment, the signal of telecommunication is transferred to single-chip microcomputer counting 1 through comparator, and count results shows by display, sugarcane continues to transmit, when second kind bud is through the first foil gauge 25, single-chip microcomputer 10 counts 2, and carry out segment by Control first solenoid-driven hydraulic cutting breaking 51 pairs of sugar cane stems, to obtain the sugar cane stem (required by agronomic technique) with two kind buds, single-chip microcomputer 10 counts and resets simultaneously, automatically enter next counting to circulate with cutting.
If run into the larger sugarcane of Trunk diameter 1, after sugarcane 1 enters rubber sleeve, two and half tubaeform rubber sleeves 21 of rubber sleeve 2, 22 is softened, when being positioned at two and half tubaeform rubber sleeves 21, first foil gauge 25 of 22 can respond to sugarcane kind bud, do not affect above-mentioned steps, the kind bud can working as sugarcane 1 just in time passes through from softened non-inductive district, when first foil gauge 25 cannot be responded to (the first foil gauge no signal exports), second foil gauge 43 does not shrink, at this moment, sugarcane kind bud is when the second foil gauge 43, the second foil gauge 43 will be made to produce deformation and to produce the signal of telecommunication, count, during full 2 of counting, Single-chip Controlling hydraulic cutting breaking 51 cuts off sugarcane, same acquisition has the sugar cane stem of two kind buds, this design not only can prevent rubber sleeve to be bursting at the collision, and can prevent the phenomenon of counting loss from occurring.
As shown in Figure 1, in this embodiment, supporting seat comprises two U-shaped support columns 52, forms dual-gripper cutting; and hydraulic cylinder cutoff tool 51 is positioned at directly over two U-shaped support columns 52; as preferably, U-shaped support column 52 is all equipped with flexible rubber lagging, can plays a protective role to kind of a bud.
As shown in Figure 3 and Figure 4, the all sticky note in interior outside of some first foil gauges 25 and some second foil gauges 43 has elastomeric material, and there is the thickness that one is suitable, can ensureing that foil gauge can sense the signal of highly less kind bud, the load of the foil gauge when detecting higher sugarcane bud being alleviated again.Foil gauge in this embodiment is resistance strain plate, and existing resistance strain plate is generally rectangular, pastes, the side of elastomeric material is made regular prism shape, so form sensing part for convenience of it.
As shown in Figure 5, record through the present inventor's experiment, distance between inductor 25 and hydraulic cylinder cutoff tool 51 is set as and is greater than one times of sugarcane interval and is less than twice sugarcane interval, with guarantee counting reach requirement after cutting knife avoid kind of a bud completely, thus realize the cutting of sugarcane kind and anti-ly hinder tooth function.Its specific experiment is as follows:
Randomly draw 500 sugarcane interval samples, recording its maximum interval is 104mm, and minimum interval is 86mm.As shown in Figure 5, contain two bud according to agriculture requirement every section sugarcane kind need, then the length S of every section of sugarcane kind should be greater than one times of interval and be less than three times of intervals, then the length of every section of sugarcane kind under two kinds of limiting case is:
86mm<S
min<258mm
104mm<S
max<312mm (1)
Two limiting cases are sought common ground, then can obtain:
104mm<S<258mm (2)
When kind of a bud counting just reaches 2, namely second kind bud is through inductor, need to send control signal control cutoff tool immediately and cut sugarcane kind, now, kind of a bud is avoided to make cutoff tool, then need to meet: inductor should be greater than one times of interval to the distance L of cutoff tool and be less than twice interval, according to the sugarcane interval recorded, same consideration two kinds of limiting cases obtain:
86mm<L
min<172mm
104mm<L
max<208mm (3)
Seek common ground equally:
104mm<L<172mm (4)
Namely, when the distance of inductor and cutting knife is within the scope of 104-172mm, can realize anti-ly hindering tooth function.
In this embodiment, the operation principle of resistance strain plate is resistance strain effect, and namely wire is when forces are applied, and its resistance, along with the size of occurred mechanically deform, corresponding change occurs.Because the output signal of resistance strain plate is general very faint, fan-out capability is little, needs to carry out necessary amplification to it, to adapt to the further processing requirements such as display, conversion, transmission.For eliminating the temperature error of resistance strain plate and improving its sensitivity, often resistance strain plate is connected into Wheatstone bridge.
The aforementioned description to concrete exemplary of the present invention is to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.The object selected exemplary embodiment and describe is to explain certain principles of the present invention and practical application thereof, thus those skilled in the art can be realized and utilize various different exemplary of the present invention and various different selection and change.Scope of the present invention is intended to limited by claims and equivalents thereof.
Claims (9)
1. the cutting of sugarcane kind is anti-hinders a bud system, it is characterized in that, comprising:
Sugarcane kind bud induction mechanism, it comprises:
Half tubaeform rubber sleeve, a flaring rubber sleeve is formed by two and half tubaeform rubber sleeves, the both sides of this rubber sleeve are provided with the first elastic device described two and half tubaeform rubber sleeves being carried out to pretension, make described two and half tubaeform rubber sleeves can be softened;
Inductor, it is located on the internal perisporium of the toy trumpet end of described two and half tubaeform rubber sleeves; And
Auxiliary induction device, it is located at the rear of the merging line of described two and half tubaeform rubber sleeves, and described auxiliary induction device and described rubber sleeve are at intervals;
Cutter sweep, it is located at the rear of described auxiliary induction device; And
Control system, it is connected with described inductor, described auxiliary induction device and described cutter sweep respectively.
2. sugarcane kind cutting according to claim 1 is anti-hinders bud system, and it is characterized in that, described inductor is some first foil gauges, is located at respectively on the internal perisporium of described two and half tubaeform toy trumpet ends.
3. sugarcane kind cutting according to claim 2 is anti-hinders bud system, and it is characterized in that, described auxiliary induction device comprises:
Two U-lags, are limited in the rear of the merging line of described two and half tubaeform rubber sleeves respectively by the second elastic device, make described two U-lags can be softened, and described two U-lags and described rubber sleeve are at intervals; And
Some second foil gauges, are located on the inwall of described two U-lags respectively.
4. sugarcane kind cutting according to claim 1 is anti-hinders bud system, and it is characterized in that, described cutter sweep comprises the supporting seat being located at described auxiliary induction device rear, and is located at the hydraulic cylinder cutoff tool above described supporting seat.
5. sugarcane kind cutting according to claim 1 is anti-hinders bud system, and it is characterized in that, described control system comprises: single-chip microcomputer, display, relay, the first magnetic valve, the second magnetic valve, voltage comparator and amplifier; Described inductor, described amplifier, described voltage comparator and described single-chip microcomputer connect successively, described single-chip microcomputer, described relay, described second magnetic valve and described auxiliary induction device connect successively, described relay, described first magnetic valve and described cutter sweep connect successively, and described display is connected with described single-chip microcomputer.
6. sugarcane kind cutting according to claim 1 is anti-hinders bud system, and it is characterized in that, described first elastic device is telescopic spring bar, and the end of described telescopic spring bar is fixedly connected with the back of described half tubaeform rubber sleeve.
7. sugarcane kind cutting according to claim 3 is anti-hinders bud system, and it is characterized in that, described second elastic device is hydraulic cylinder, and the spring piston expansion link of this hydraulic cylinder is fixedly connected with the back of described U-lag.
8. sugarcane kind cutting according to claim 3 is anti-hinders bud system, it is characterized in that, all sticky note in interior outside of described some first foil gauges and described some second foil gauges has elastomeric material.
9. sugarcane kind cutting according to claim 4 is anti-hinders bud system, and it is characterized in that, the distance between described inductor and described hydraulic cylinder cutoff tool is greater than one times of sugarcane interval and is less than twice sugarcane interval.
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