CN104898567B - Disintegrating machine remotely monitor management platform - Google Patents

Disintegrating machine remotely monitor management platform Download PDF

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Publication number
CN104898567B
CN104898567B CN201510213512.0A CN201510213512A CN104898567B CN 104898567 B CN104898567 B CN 104898567B CN 201510213512 A CN201510213512 A CN 201510213512A CN 104898567 B CN104898567 B CN 104898567B
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data
platform
disintegrating machine
acquisition unit
server
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CN104898567A (en
Inventor
高连鹏
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Dalian Jiupeng Electronic System Engineering Co Ltd
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Dalian Jiupeng Electronic System Engineering Co Ltd
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Priority to CN201510213512.0A priority Critical patent/CN104898567B/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety

Abstract

The invention discloses disintegrating machine remotely monitor management platform, the platform includes:Field acquisition unit, data center, data collection module and information management unit;Field acquisition unit is used for the running status and service data for gathering the disintegrating machine;The data collection module is used for the data for receiving field acquisition unit transmission, and is stored in the first server of data center;Described information administrative unit is arranged on the second server of data center, for the alarm of generation to be sent into Related Contact by default communication mode.The running state information and current signal of the disintegrating machine of the present invention pass to data center by GPRS wireless networks.Data center can prejudge which failure will occur for equipment in advance, reduce the loss of user, while user can also understand equipment running status whenever and wherever possible by this platform according to the current state of running state information analytical equipment.

Description

Disintegrating machine remotely monitor management platform
Technical field
The present invention relates to monitoring technology field, relates more specifically to disintegrating machine remotely monitor management platform.
Background technology
Because disintegrating machine is a set of independent equipment, disintegrating machine manufacturer can sell for this complete equipment all over the world.It is broken Many parts on broken machine are running stores, need to change part after crushing the raw material of certain yield, and break down in equipment When how to provide technical support in time.In addition, if do not grasp the production information of equipment after sale will regular return visit client etc., These problems are brought after sale very big difficulty.
The content of the invention
Based on problem above, the invention discloses disintegrating machine remotely monitor management platform;
The platform includes field acquisition unit, data center, data collection module and information management unit;
The data center includes first server, second server and the 3rd server;
The field acquisition unit is used to gathering the running status and service data of the disintegrating machine, and by the fortune of disintegrating machine Row state and service data are sent to data collection module;
The data collection module is arranged on the 3rd server of data center, is sent for receiving field acquisition unit Disintegrating machine running status and service data, be additionally operable to receive alert data from information management unit and to disintegrating machine base The setting data of this parameter, and it is sent to field acquisition unit;Running status and operation of the data collection module to reception Data are stored in the first server of data center after being further processed;
Described information administrative unit is arranged on the second server of data center, is deposited in foundation first server Disintegrating machine running status and service data generation disintegrating machine operation monitored picture and disintegrating machine operation statistical report form, and Interface for being set to monitoring management platform parameter, field acquisition unit parameter and alarm parameters is provided, and produced The alarm of generation is sent to Related Contact by default communication mode after raw alarm.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the remotely monitor management platform structure chart for the crusher that one embodiment of the invention provides.
Embodiment
The present invention will be described in detail below in conjunction with the accompanying drawings:
In one embodiment, disintegrating machine remotely monitor management platform, field acquisition unit, data center, number are disclosed According to collector unit and information management unit;
The data center includes first server, second server and the 3rd server;
The field acquisition unit is used to gathering the running status and service data of the disintegrating machine, and by the fortune of disintegrating machine Row state and service data are sent to data collection module;
The data collection module is arranged on the 3rd server of data center, is sent for receiving field acquisition unit Broken machine running status and service data;Meanwhile it is additionally operable to receive alert data from information management unit and to broken The setting data of machine basic parameter;The data collection module is stored in data after the data of reception are further processed In the first server at center;
Described information administrative unit is arranged on the second server of data center, for by the data in first server The monitored picture of disintegrating machine operation and the statistical report form of disintegrating machine operation are generated, while is provided for monitoring management platform ginseng The interface that number, field acquisition unit parameter and alarm parameters are set, after alarm is produced and the alarm of generation is passed through Default communication mode is sent to Related Contact.
The running state information of disintegrating machine and current signal are passed to number by the present embodiment by wireless network or mobile network According to center.The data server of data center be able to must change according to current value calculates yield hourly, and manufacturer is with regard to root Remind user to purchase in time according to production information and change part.Can also be according to the current shape of running state information analytical equipment State, those failures will be occurred by prejudging equipment in advance, reduce the loss of user.User can also be by this platform at any time simultaneously Oneself equipment running status is understood everywhere.
The present embodiment has data acquisition unit in disintegrating machine in-site installation, and data center is equipped with data collection module, will received Storage is into real-time data base after the data processing collected, and information management unit is by the data in real-time data base and relationship type number It is associated according to the data in storehouse and generates the various monitoring pages, analysis summary form and maintenance management plan after collecting.
As shown in figure 1, the field acquisition unit in the present embodiment can be multiple, that is to say, that this platform can be used for gathering The running status and service data of multiple disintegrating machines, and can by data center to the data of different disintegrating machines carry out storage and Processing, while multiple disintegrating machines are monitored, save human resources.
In one embodiment, the disintegrating machine remotely monitor management platform also includes field maintenance units, the scene Maintenance unit is an intelligent terminal, in-site installation and attendant hold the intelligent terminal complete the platform maintenance, Management and related data retrieval function.
Intelligent terminal described in the present embodiment is entered using GSM network, WiFi or other wireless networks and data center Row communication, when abnormal conditions occurs in the disintegrating machine, attendant remotely can be safeguarded or be managed to disintegrating machine, Without going device context.
Attendant can complete to check that historical information is entered to the running status of disintegrating machine using the intelligent terminal The operations such as row readjustment.Attendant can equally be obtained from data center by wireless network with handheld field maintenance units and safeguard pipe Reason plan, and carry out targetedly on-the-spot make an inspection tour and maintenance management.
Intelligent terminal described in the present embodiment can be smart mobile phone, tablet personal computer, PAD intelligent terminals, notebook computer With other moveable intelligent terminals.
In one embodiment, the platform also includes data general-purpose interface unit, and the data interface unit is used to protect Data exchange can be carried out with other equipment or platform by demonstrate,proving the platform.
The data format of data general-purpose interface unit in the present embodiment can be existing or customized.
In one embodiment, the data center also includes short message server and mail server, is respectively used to deposit Storage and reception short message and mail.
Server described in the present embodiment is to issue the warning message of Related Contact to store, in order to follow-up Inquiry.
In one embodiment, the field acquisition unit includes PLC and ammeter, and the PLC is used to gather described crush The running state information of machine;The ammeter is used for the electric current, voltage, power data for gathering disintegrating machine.
Field acquisition unit described in the present embodiment is commonly mounted on device context with disintegrating machine, for gathering disintegrating machine Running status and service data;Acquisition module collection disintegrating machine running status function is completed based on PLC control modules , the ammeter is used for the electric current, voltage and electric current for measuring disintegrating machine;The collection in worksite module also includes 3G route moulds The measurement data of the running status of disintegrating machine and ammeter will be uploaded to data center by block, the module, and data center being capable of root Judge whether the running status of disintegrating machine is normal according to these information, if need to safeguard or repair.
In one embodiment, the data collection module is entered to advance to the data that the field acquisition unit received is sent The processing of one step includes for the data of field acquisition unit collection being processed into the data for the data format for meeting platform standard, such as Arrangement and/or combination.
Data collection module described in the present embodiment is arranged in the 3rd server of data center, can be received from existing The running status and service data for the disintegrating machine that field collecting unit is sent, because the data that field acquisition unit sends over are not inconsistent The data format of the platform is closed, so data collection module after field acquisition unit data are received, now arranges it again Row are combined into the data for meeting platform standard data format.
In one embodiment, the default communication mode is led to including short message, mail or other timely bitcoms The mode of news.
The selection of the reserved communication mode is in order that Related Contact can fast and accurately obtain warning message to enter The further processing of row, to ensure the normal operation of disintegrating machine, it is possible to the telephone number of storage Related Contact in advance, Quickly sent short messages when alarming to related personnel, mail or other, which equally also may be selected, quickly to relate to Related Contact's Communication mode, for the sake of insurance, short message and mail can also be sent to Related Contact simultaneously.
In one embodiment, described information administrative unit also includes supervises to the running status for crushing machine platform Depending on the function that disintegrating machine service data is retrieved;Pipe to monitor supervision platform can also be realized by the authority of different user Reason;The authority of the different user is realized by the user's setting and user authority setting of information management unit offer.
More excellent, described information administrative unit is carried out by the monitored picture to the running status of the broken machine platform Monitor to find the failure of disintegrating machine in time;The work(retrieved to disintegrating machine service data is completed in the statistical report form Energy.
In one embodiment, the alarm is to be limited to foundation with the default alarm of information management unit, to Data Collection The disintegrating machine service data that unit receives is judged, for the disintegrating machine running status or service data in alarm range Generate warning message.
The present embodiment is in order to which clearer explanation information management unit alarm is how caused, the generation of the alarm It is in order to notify related personnel to be safeguarded or repaired to device context, so this alarm is the running status based on disintegrating machine And service data, when abnormal operational conditions and irregular operating data occurs in disintegrating machine, information management unit will send report Alert data.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described example only a part of example of the present invention, rather than whole examples.Based on the present invention In example, the every other example that those of ordinary skill in the art are obtained under the premise of creative work is not made, all Belong to the scope of protection of the invention.
In order to be more clearly understood that the above objects, features and advantages of the present invention, the present invention enters below in conjunction with the accompanying drawings Row is described in further detail.
In the following embodiments, main monitoring object will be used as using disintegrating machine, it should be appreciated that technical scheme It can apply to various crushers.
Disintegrating machine remotely monitor management platform as described in Figure 1, can include:Field acquisition unit, it is common with disintegrating machine Installed in device context, for gathering the running status and service data of disintegrating machine;Data collection module, installed in data center The 3rd server in, primary recipient field acquisition unit upload data, be stored in after treatment in real-time data base, together When receive various alarms from information management unit and setup parameter, be sent to field acquisition unit;Information management unit is pacified On second server, the real-time data base information in first server and relational database information are closed Connection, generate and picture and form are monitored in root, while platform setting is provided, the interface of field acquisition unit parameter and alarm settings, And the alarm that platform generates can be sent in time in a manner of short message, mail, wechat etc. in related responsible human hand.On-site maintenance Unit, being one has plant maintenance, and the intelligent terminal of the function such as management and location lookup, in-site installation and attendant hold The equipment completes various management works.Data general-purpose interface unit, it is a software generic interface, realizes the data energy of this platform Enough and other platforms carry out slitless connection.
Field acquisition unit is to be integrated with meter module, PLC device operation control module, 3G routing modules.PLC device is transported Row control module is responsible for controlling and gathers disintegrating machine running status and ammeter service data and will be collected by 3G routing modules Data upload data center.
Data collection module, the data collection module are arranged in the 3rd server of data center, existing for receiving The data that field collecting unit uploads, are stored in real-time data base after treatment, while receive from information management unit Various alarms and setup parameter, and it is sent to field acquisition unit.
Information management unit, described information administrative unit is arranged on second server, for that will be arranged on first service Real-time data base information and relational database information on device are associated, and generate monitoring picture and form, while provide use In the interface set to platform parameters, field acquisition unit parameter and alarm parameters, and can by platform generate alarm with Default communication mode is sent to Related Contact in time.
Described information administrative unit completes that all data are showed, collected, analyzed and managed, while scene can be adopted Collect unit and carry out remote maintenance and management;
The function of described information administrative unit includes Stateful Inspection, running current inquiry, fault statistics, energy consumption inquiry, fortune Row time inquiring, inventory inquiry, management service, can realize the management to platform according to the authority of different user, can The running status of every equipment, statistics equipment mobility, fault rate are monitored by the form of list in real time, working service is had The management of effect.
Optionally, the Stateful Inspection includes one or more at least following items:
Running state monitoring (operation, stops, communication failure);
Running current monitors;
Operation energy consumption monitors;
Working voltage monitoring etc..
Optionally, the fault statistics include one or more at least following items:
The number that failure occurs;
The time that failure occurs;
Number of stoppages ratio;
Fault time ratio.
Stateful Inspection includes:Running state monitoring (operation, stopping, communication failure), running current monitoring, operation energy consumption prison Depending on, working voltage monitoring etc..
Running current inquiry includes:Disintegrating machine run when electric current record queries, can real-time tracing disintegrating machine operation when electricity The situation of stream.
Other inquiries include:Energy consumption, inlet amount, operating time log inquiry when disintegrating machine is run.
Fault statistics include:The number of stoppages of disintegrating machine, fault time, recovery time, accreditation time etc..
Energy Efficiency Analysis includes:Separate unit power consumption, per hour inlet amount, power consumption, inlet amount, run time.
Field maintenance units, for carrying out:Equipment registration, facility information is checked, maintenance plan is checked, it is urgent logical to repair Know.
Universal data interface unit, for for software generic interface, for ensureing that the data of this platform can be flat with other Platform carries out slitless connection.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality Body or operation make a distinction with another entity or operation, and not necessarily require or imply and deposited between these entities or operation In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to Nonexcludability includes, so that process, method, article or equipment including a series of elements not only will including those Element, but also the other element including being not expressly set out, or it is this process, method, article or equipment also to include Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that Other identical element also be present in process, method, article or equipment including the key element.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the scope of the present invention.It is all Any modification, equivalent substitution and improvements made within the spirit and principles in the present invention etc., are all contained in protection scope of the present invention It is interior.

Claims (6)

1. disintegrating machine remotely monitor management platform, it is characterised in that:
The platform includes field acquisition unit, data center, data collection module and information management unit;
The data center includes first server, second server and the 3rd server;
The field acquisition unit is used to gathering the running status and service data of the disintegrating machine, and by the operation shape of disintegrating machine State and service data are sent to data collection module, and the field acquisition unit includes PLC and ammeter;The PLC is used to gather The running status of the disintegrating machine;The ammeter is used for the electric current, voltage, Power operation data for gathering disintegrating machine;
The data collection module is arranged on the 3rd server of data center, for receiving the broken of field acquisition unit transmission The running status and service data of broken machine, it is additionally operable to receive alert data from information management unit and disintegrating machine is joined substantially Several setting data, and field acquisition unit is sent to, the data server of data center can must change calculating according to current value Go out yield hourly, remind user to purchase in time according to production information and change part, set according to running state information analysis Standby current state, those failures will occur for anticipation equipment in advance and platform understands equipment running status whenever and wherever possible;Institute State and the of data center is stored in after the running status and service data of reception are further processed data collection module In one server, the data that the data collection module is sent to the field acquisition unit received are further processed, Including:The data that field acquisition unit gathers are processed into the data for the data format for meeting platform standard;
Described information administrative unit is arranged on the second server of data center, for broken according to what is deposited in first server The monitored picture of running status and service data generation disintegrating machine operation and the statistical report form of disintegrating machine operation of broken machine, and provide For the interface set to monitoring management platform parameter, field acquisition unit parameter and alarm parameters, and producing report The alarm of generation is sent to Related Contact by default communication mode after police;With the default alarm threshold of information management unit For foundation, judged by the disintegrating machine service data received to data collection module, to broken in alarm range Machine running status or service data generation warning message;Described information administrative unit is by the monitored picture to the disintegrating machine Monitored to find the failure of disintegrating machine;The work(retrieved to disintegrating machine service data is completed in the statistical report form Energy.
2. platform according to claim 1, it is characterised in that:The platform also includes field maintenance units, the scene Maintenance unit is an intelligent terminal, in-site installation and attendant hold the intelligent terminal complete the platform maintenance, Management and data retrieval function.
3. platform according to claim 1, it is characterised in that:The platform also includes data general-purpose interface unit, described Data general-purpose interface unit is used to ensure that the platform can carry out data exchange with other equipment or platform.
4. platform according to claim 1, it is characterised in that:Pass through shifting between the field acquisition unit and data center Dynamic communication network is communicated;The default communication mode of the alarm includes the one or more in short message, multimedia message or mail.
5. platform according to claim 1, it is characterised in that:Described information administrative unit also includes the operation to disintegrating machine State monitored, and to function that disintegrating machine service data is retrieved;Also include accessing different user on monitoring platform Rights management.
6. platform according to claim 1, it is characterised in that:Rights management is the user provided by information management unit Set and user authority setting is realized.
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