CN203552000U - Tabletting crusher state monitoring system - Google Patents
Tabletting crusher state monitoring system Download PDFInfo
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- CN203552000U CN203552000U CN201320590349.6U CN201320590349U CN203552000U CN 203552000 U CN203552000 U CN 203552000U CN 201320590349 U CN201320590349 U CN 201320590349U CN 203552000 U CN203552000 U CN 203552000U
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- sensor
- signal conversion
- monitoring system
- crusher
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- Crushing And Pulverization Processes (AREA)
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Abstract
The utility model discloses a tabletting crusher state monitoring system, which comprises a plurality of tabletting crushers. The state monitoring system is characterized by also comprising a state detecting sensor used for detecting the running states of the tabletting crushers. The state detecting sensor is connected with a Zigbee router. The Zigbee router is wirelessly connected with a Zigbee coordinator. The Zigbee coordinator is connected with a monitoring center. According to the technical scheme of the utility model, by means of the tabletting crusher state monitoring system, the running states of a plurality of tabletting crushers can be monitored remotely. Therefore, the management level of enterprises is improved and the production and operation cost is reduced.
Description
Technical field
The utility model relates to a kind of condition monitoring system, is specifically related to a kind of crusher condition monitoring system.
Background technology
In existing powdery paints production run, having an important link is exactly to adopt crusher to the raw material of molten condition is carried out to compressing tablet and crushing operation.In large-scale industrial production, conventionally need to adopt many crushers to carry out compressing tablet crushing operation.In operation process, conventionally industry spot can produce a lot of noises, and every crusher all needs frequently to adopt artificial concern running status, and this is unfavorable for realizing the lifting of cost and management very much.
Summary of the invention
For solving the deficiencies in the prior art, the purpose of this utility model is to provide a kind of crusher condition monitoring system.
In order to realize above-mentioned target, the utility model adopts following technical scheme:
A kind of crusher condition monitoring system, comprise some crushers, it is characterized in that, also comprise: for detection of the state detection sensor of crusher running status, described state detection sensor connects Zigbee router, Zigbee router wireless connections Zigbee telegon, Zigbee telegon connects Surveillance center.
Aforesaid a kind of crusher condition monitoring system, it is characterized in that, described state detection sensor comprises sensor detecting device, controller, signal conversion module, memory module, sensor detecting device connects controller through signal conversion module, and controller connects memory module and Zigbee router.
Aforesaid a kind of crusher condition monitoring system, it is characterized in that, described crusher comprises connected successively tablet press mechanism, pedrail mechanism and crushing mechanism, described sensor detecting device comprises the first sensor for detection of tablet press mechanism electric current, the second sensor for detection of pedrail mechanism transmission speed, for detection of the 3rd sensor of crushing mechanism electric current, first sensor, the second sensor and the 3rd sensor are connected respectively signal conversion module.
Aforesaid a kind of crusher condition monitoring system, it is characterized in that, described signal conversion module comprises first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module, first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module connect respectively controller, first sensor connects first signal conversion sub-module, the second sensor connects secondary signal conversion sub-module, and the 3rd sensor connects the 3rd signal conversion sub-module.
Aforesaid a kind of crusher condition monitoring system, is characterized in that, described controller is PLC S300 or PLCS400.
Aforesaid a kind of crusher condition monitoring system, is characterized in that, described memory module is SD card memory.
Usefulness of the present utility model is: a kind of crusher condition monitoring system of the utility model can be realized the running status at the some crushers of remote monitoring, and the utility model can improve the management level of enterprise, reduces production run cost.
Accompanying drawing explanation
Fig. 1 is a structural representation of preferably implementing of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is done to concrete introduction.
Shown in Fig. 1, a kind of crusher condition monitoring system of the utility model, comprise some crushers, it is characterized in that, also comprise: for detection of the state detection sensor of crusher running status, state detection sensor connects Zigbee router, Zigbee router wireless connections Zigbee telegon, and Zigbee telegon connects Surveillance center.
Zigbee be a kind of low rate, low-power consumption, closely with the communication technology of self-organization, it is low in energy consumption, cost is low, time delay is short, network capacity is large, data transmission is reliable, have and exempt to permit wireless communication frequency band, transmission very safe.Based on above feature, Zigbee network becomes the first-selection of wireless sensor network, and it is suitable for building sensor network under industrial environment very much.
In reality, environmental parameter detecting unit connects Zigbee router, and host computer connects Zigbee telegon.Zigbee router and Zigbee telegon are responsible for forming Zigbee network to realize detecting the transmission of data.
As further preferred, state detection sensor comprises sensor detecting device, controller, signal conversion module, memory module, and sensor detecting device connects controller through signal conversion module, and controller connects memory module and Zigbee router.The utility model controller module is preferably PLC S300 or PLCS400, and memory module is SD card memory or USB flash memory driver.SD card memory is that as the advantage of memory module it is easy to carry and removes replacing very much, and this preservation for data is highly beneficial.
The utility model crusher comprises connected successively tablet press mechanism, pedrail mechanism and crushing mechanism, sensor detecting device comprises the first sensor for detection of tablet press mechanism electric current, the second sensor for detection of pedrail mechanism transmission speed, for detection of the 3rd sensor of crushing mechanism electric current, first sensor, the second sensor and the 3rd sensor are connected respectively signal conversion module.Corresponding, signal conversion module comprises first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module, first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module connect respectively controller, first sensor connects first signal conversion sub-module, the second sensor connects secondary signal conversion sub-module, and the 3rd sensor connects the 3rd signal conversion sub-module.
A kind of crusher condition monitoring system of the utility model can be realized the running status at the some crushers of remote monitoring, and the utility model can improve the management level of enterprise, reduces production run cost.
More than show and described ultimate principle of the present utility model, principal character and advantage.The technician of the industry should understand, and above-described embodiment does not limit the utility model in any form, and all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection domain of the present utility model.
Claims (6)
1. a crusher condition monitoring system, comprise some crushers, it is characterized in that, also comprise: for detection of the state detection sensor of crusher running status, described state detection sensor connects Zigbee router, Zigbee router wireless connections Zigbee telegon, Zigbee telegon connects Surveillance center.
2. a kind of crusher condition monitoring system according to claim 1, it is characterized in that, described state detection sensor comprises sensor detecting device, controller, signal conversion module, memory module, sensor detecting device connects controller through signal conversion module, and controller connects memory module and Zigbee router.
3. a kind of crusher condition monitoring system according to claim 2, it is characterized in that, described crusher comprises connected successively tablet press mechanism, pedrail mechanism and crushing mechanism, described sensor detecting device comprises the first sensor for detection of tablet press mechanism electric current, the second sensor for detection of pedrail mechanism transmission speed, for detection of the 3rd sensor of crushing mechanism electric current, first sensor, the second sensor and the 3rd sensor are connected respectively signal conversion module.
4. a kind of crusher condition monitoring system according to claim 3, it is characterized in that, described signal conversion module comprises first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module, first signal conversion sub-module, secondary signal conversion sub-module, the 3rd signal conversion sub-module connect respectively controller, first sensor connects first signal conversion sub-module, the second sensor connects secondary signal conversion sub-module, and the 3rd sensor connects the 3rd signal conversion sub-module.
5. according to a kind of crusher condition monitoring system described in claim 2 or 3, it is characterized in that, described controller is PLC S300 or PLCS400.
6. according to a kind of crusher condition monitoring system described in claim 2 or 3, it is characterized in that, described memory module is SD card memory.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320590349.6U CN203552000U (en) | 2013-09-24 | 2013-09-24 | Tabletting crusher state monitoring system |
Applications Claiming Priority (1)
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CN201320590349.6U CN203552000U (en) | 2013-09-24 | 2013-09-24 | Tabletting crusher state monitoring system |
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CN203552000U true CN203552000U (en) | 2014-04-16 |
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CN201320590349.6U Expired - Fee Related CN203552000U (en) | 2013-09-24 | 2013-09-24 | Tabletting crusher state monitoring system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104407572A (en) * | 2014-09-10 | 2015-03-11 | 枣庄市金山机械有限公司 | Crusher remote intelligent monitoring system based on ZigBee wireless technology |
CN104678973A (en) * | 2015-02-27 | 2015-06-03 | 郭畅 | Automatic control system for fully-hydraulic mobile crushing station based on wireless communications |
CN104898567A (en) * | 2015-04-28 | 2015-09-09 | 大连久鹏电子系统工程有限公司 | Crusher remote monitoring and management platform |
-
2013
- 2013-09-24 CN CN201320590349.6U patent/CN203552000U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104407572A (en) * | 2014-09-10 | 2015-03-11 | 枣庄市金山机械有限公司 | Crusher remote intelligent monitoring system based on ZigBee wireless technology |
CN104678973A (en) * | 2015-02-27 | 2015-06-03 | 郭畅 | Automatic control system for fully-hydraulic mobile crushing station based on wireless communications |
CN104898567A (en) * | 2015-04-28 | 2015-09-09 | 大连久鹏电子系统工程有限公司 | Crusher remote monitoring and management platform |
CN104898567B (en) * | 2015-04-28 | 2017-12-01 | 大连久鹏电子系统工程有限公司 | Disintegrating machine remotely monitor management platform |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20140924 |
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EXPY | Termination of patent right or utility model |