CN104897460A - A test-piece clamp for multi-load coupling loading and a multi-physics field coupling loading method thereof - Google Patents
A test-piece clamp for multi-load coupling loading and a multi-physics field coupling loading method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及材料微观性能特别是材料微观力学性能测试技术领域,特别涉及一种材料微观力学性能测试中的多载荷耦合加载的试件夹具及其多物理场耦合加载方法。属精密仪器组件和精密驱动传动单元组件。 The invention relates to the technical field of material microscopic properties, in particular to testing of material micromechanical properties, in particular to a multi-load coupled loading specimen fixture and a multi-physics field coupled loading method in the testing of material micromechanical properties. It belongs to precision instrument components and precision drive transmission unit components.
背景技术 Background technique
近些年来,有关多种载荷、多物理场耦合条件下的材料微观力学性能测试的研究工作受到了国际学术界和工程界越来越多的关注。工程领域中时常会因材料及其制品的意外破坏、失效而导致经济损失甚至严重事故的发生,之所以材料及其制品通常都已经经过力学性能测试检验但是还会发生意外失效现象,其中一个很重要的原因就是在进行力学性能测试的时候没有真实地模拟服役条件下的载荷施加状态以及所处的物理场环境。最为常见的材料拉伸试验机,只能实现单独的拉伸测试,扭转试验机也只能提供单一的扭转载荷,而机械零件在服役条件下往往承受的都是复合载荷。同样传统的材料试验机难以提供接近服役条件下的电场环境、热场环境、磁场环境模拟。因此传统的材料试验机难以提供接近服役条件下的测试。复合载荷多物理场下的材料性能测试是一种更能接近材料在服役条件下测试,测试数据更真实、可靠。这种测试对于新材料开发和高端精密装备制造业发展都具有重要意义。 In recent years, the research work on the testing of material micromechanical properties under multiple loads and multi-physics field coupling conditions has attracted more and more attention from the international academic and engineering communities. In the field of engineering, the accidental damage and failure of materials and their products often lead to economic losses and even serious accidents. The reason why materials and their products have usually been tested for mechanical properties but accidental failures may occur, one of which is very The important reason is that the load application state and the physical field environment under service conditions are not truly simulated during the mechanical performance test. The most common material tensile testing machine can only achieve a single tensile test, and the torsion testing machine can only provide a single torsional load, while mechanical parts are often subjected to composite loads under service conditions. Similarly, traditional material testing machines are difficult to provide simulations of electric field environment, thermal field environment, and magnetic field environment close to service conditions. Therefore, it is difficult for traditional material testing machines to provide tests close to service conditions. The material performance test under the composite load multi-physics field is a test that is closer to the material under service conditions, and the test data is more real and reliable. This kind of testing is of great significance for the development of new materials and the development of high-end precision equipment manufacturing industry.
目前还没有比较成熟的适用于多载荷耦合加载的试件夹具与多物理场耦合加载方法。传统的楔形夹具在预夹紧的条件下,传递的扭矩有限;带螺纹的夹具装夹困难,而且只能单方向扭转。多物理场耦合加载的困难主要体现在以下几个方面:第一,观测问题,对于原位材料力学性能测试来说,必须为显微镜提供一个良好的视场,必须留有足够的观测空间,这就要求电场、热场、磁场的加载都不能干涉显微镜的观测路径;第二,通常采用的电阻丝加热方式难以达到很高的温度,小范围的温度变化对于材料测试意义不大;第三,电场加载与通入冷却水不能同时进行,夹具多为金属导体,一方面要与试件接触通电,另一方面要与冷却水接触降温,两者同时进行会发生漏电现象;第四,热场加载会使夹具发生热变形,必须保证夹具在高温下依然能可靠夹紧试件。综上所述,一套可靠的多载荷耦合加载的试件夹具与多物理场耦合加载方法对于材料微观力学性能测试具有重要意义。 At present, there is no relatively mature specimen fixture and multi-physics coupling loading method suitable for multi-load coupling loading. Under the condition of pre-clamping, traditional wedge-shaped clamps have limited transmission torque; threaded clamps are difficult to clamp and can only be twisted in one direction. The difficulties of multi-physics field coupling loading are mainly reflected in the following aspects: First, the observation problem. For in-situ material mechanical performance testing, a good field of view must be provided for the microscope, and enough observation space must be left. It is required that the loading of the electric field, thermal field, and magnetic field cannot interfere with the observation path of the microscope; second, the resistance wire heating method usually used is difficult to reach a very high temperature, and a small range of temperature changes is of little significance for material testing; third, The electric field loading and cooling water cannot be carried out at the same time. Most of the fixtures are metal conductors. Loading will cause thermal deformation of the fixture, and it must be ensured that the fixture can still clamp the specimen reliably under high temperature. To sum up, a set of reliable multi-load coupled loading specimen fixtures and multi-physics field coupled loading methods is of great significance for testing the micromechanical properties of materials.
发明内容 Contents of the invention
本发明的目的在于提供一种多载荷耦合加载的试件夹具及其多物理场耦合加载方法,解决了现有技术存在的上述问题。本发明的多载荷耦合加载的试件夹具,能够简单、可靠、高效地传递拉伸、弯曲、扭转复合载荷。多物理场耦合加载方法,解决多物理场加载与原位观测的干涉问题,具有较大的温度变化范围,可以电场加载与冷却同时进行,并能保证高温条件下可靠夹紧试件。 The object of the present invention is to provide a multi-load coupled loading specimen fixture and a multi-physics field coupled loading method thereof, which solve the above-mentioned problems existing in the prior art. The multi-load coupled load test piece fixture of the present invention can simply, reliably and efficiently transmit tensile, bending and torsional composite loads. The multi-physics field coupling loading method solves the interference problem between multi-physics field loading and in-situ observation, has a large temperature range, can carry out electric field loading and cooling at the same time, and can ensure reliable clamping of specimens under high temperature conditions.
本发明的上述目的通过以下技术方案实现: Above-mentioned purpose of the present invention is achieved through the following technical solutions:
多载荷耦合加载的试件夹具,用于对试件17施加拉伸、弯曲、扭转等载荷条件下对试件样品的夹持,同时该夹具还可通过热场加载模块、电场加载模块、磁场加载模块实现对被测材料样品的热场、电场与磁场的耦合加载,其具体结构是:加热片压板4将氮化硅加热片25压紧,固定到上压板3的凹槽里,三者连接成一个整体,上压板3与下压板5通过左圆柱销18铰链连接,下压板5上设有与试件夹持端外形尺寸相同的凹槽,上压板3向上旋转打开夹具,将试件夹持端置入凹槽,再向下旋转上压板3贴紧试件17,最后分别锁紧摆动螺栓上的螺母,实现试件17的夹紧; The multi-load coupling loaded specimen fixture is used to clamp the specimen sample under the conditions of tensile, bending, torsion and other loads on the specimen 17. At the same time, the fixture can also pass the thermal field loading module, electric field loading module, magnetic field The loading module realizes the coupled loading of the thermal field, electric field and magnetic field of the material sample to be tested. Its specific structure is: the heating plate pressing plate 4 compresses the silicon nitride heating plate 25 and fixes it in the groove of the upper pressing plate 3. The three Connected as a whole, the upper pressing plate 3 and the lower pressing plate 5 are hinged through the left cylindrical pin 18, the lower pressing plate 5 is provided with a groove with the same dimensions as the clamping end of the test piece, the upper pressing plate 3 rotates upward to open the fixture, and the test piece Put the clamping end into the groove, then rotate the upper platen 3 downwards to stick to the test piece 17, and finally lock the nuts on the swing bolts respectively to realize the clamping of the test piece 17;
所述热场加载模块是:氮化硅加热片25与试件17的夹持端接触,热电偶16测量试件17的温度,并将温度信号反馈给控制器22,控制器22再向稳压电源23发出信号,改变施加在氮化硅加热片25上的电压,进而控制加热片的发热功率,使试件达到设定温度;硬云母板6减慢热量向右侧传播速度,并增大温度梯度,冷却连接座7内设有流道,冷却水从进水口11流入,吸收热量后从另一侧出水口流出;隔热板9连接冷却连接座7和后面的传感器; The thermal field loading module is: the silicon nitride heating plate 25 is in contact with the clamping end of the test piece 17, the thermocouple 16 measures the temperature of the test piece 17, and the temperature signal is fed back to the controller 22, and the controller 22 then sends a steady state signal to the controller 22. The piezoelectric source 23 sends a signal to change the voltage applied to the silicon nitride heating sheet 25, and then control the heating power of the heating sheet, so that the test piece reaches the set temperature; the hard mica plate 6 slows down the heat propagation speed to the right, and increases Large temperature gradient, the cooling connection seat 7 is provided with a flow channel, the cooling water flows in from the water inlet 11, and flows out from the water outlet on the other side after absorbing heat; the heat shield 9 connects the cooling connection seat 7 and the sensor behind;
所述电场加载模块是:下压板5通过铜螺钉14与电极13固定连接,电场电源21输出的电流通过下压板5导入到试件17中,另一端的夹具上接有负极,形成闭合回路; The electric field loading module is: the lower pressing plate 5 is fixedly connected to the electrode 13 through the copper screw 14, the electric field power supply 21 outputs the current through the lower pressing plate 5 and is introduced into the test piece 17, and the clamp at the other end is connected with a negative pole to form a closed loop;
所述磁场加载模块是:磁场电源24向螺线圈1通入电流,使试件17处于磁场之中,螺线圈1通过螺线圈固定筒2固定在下压板5上。根据毕奥—萨伐尔定律,距电流元 任意点处的磁感应强度为 The magnetic field loading module is as follows: the magnetic field power supply 24 supplies current to the solenoid coil 1 to make the test piece 17 in the magnetic field, and the solenoid coil 1 is fixed on the lower platen 5 through the solenoid coil fixing cylinder 2 . According to the Biot-Savart law, the current element The magnetic induction at any point is
式中为真空中的磁导率N/A2;为通过电流元的电流强度A;为电流元的线元矢量;为电流元到任意点的矢径m。 In the formula is the magnetic permeability N/A 2 in vacuum; is the current intensity A passing through the current element; is the line element vector of the current element; is the vector m of the current element to any point.
所述的下压板5上的凹槽设有锥形部分,且其与试件锥形过渡部分相配合,当试件17承受拉力时,试件的锥形过渡部分被卡在下压板5的凹槽锥形部分里,即实现向试件施加拉力载荷;当试件17的夹持端被完全夹紧后,试件17的夹持端相对夹具具有确定不变的位置,当固定一个夹具位置不变,另一个夹具按照试件17弯曲的轨迹运动时,即实现对试件17施加悬臂弯曲载荷;试件17的两个夹持端都为板状,当它的两个夹持端分别被两个夹具夹紧后,夹持端会分别随着两个夹具同步转动,当两个夹具相对转动时,即实现对试件17施加扭转载荷。 The groove on the lower pressing plate 5 is provided with a tapered part, and it matches with the tapered transition part of the test piece. In the tapered part of the groove, the tensile load is applied to the test piece; when the clamping end of the test piece 17 is fully clamped, the clamping end of the test piece 17 has a fixed position relative to the fixture. unchanged, when the other fixture moves according to the curved trajectory of the specimen 17, the cantilever bending load is applied to the specimen 17; the two clamping ends of the specimen 17 are plate-shaped, when its two clamping ends After being clamped by the two clamps, the clamping end will rotate synchronously with the two clamps respectively, and when the two clamps rotate relative to each other, a torsional load is applied to the test piece 17 .
所述的试件17的平行长度部分为圆柱状,两边的夹持端为厚度与圆柱直径相等的板状,夹持端与平行长度部分之间有锥形过渡部分。 The parallel length portion of the test piece 17 is cylindrical, and the clamping ends on both sides are plate-shaped with a thickness equal to the diameter of the cylinder, and there is a tapered transition portion between the clamping end and the parallel length portion.
所述的硬云母板6既能实现隔热,又能实现绝缘,这样既可以起到降低热传导速率、增大温度梯度的作用,又可以实现水冷模块与电场加载模块的兼容,避免通过冷却水漏电。其本身密度大,有较高的加工精度,不会影响装置的整体精度。 The hard mica board 6 can not only realize heat insulation, but also realize insulation, which can not only reduce the heat conduction rate, increase the temperature gradient, but also realize the compatibility between the water cooling module and the electric field loading module, and avoid passing through the cooling water. Leakage. It has a high density and high processing accuracy, and will not affect the overall accuracy of the device.
所述的下压板5由奥氏体不锈钢加工而成,可以保证高温条件的正常使用,且下压板5上加工有与试件夹持端相配合的凹槽,保证向试件(17)传递拉力、扭矩及弯矩。 The lower pressing plate 5 is processed from austenitic stainless steel, which can ensure the normal use under high temperature conditions, and the lower pressing plate 5 is processed with a groove matching the clamping end of the test piece to ensure the transfer to the test piece (17). Tensile force, torque and bending moment.
所述的冷却连接座7一方面有冷却作用,另一方面有连接作用,左边通过螺钉20穿过硬云母板6与下压板5连接,螺钉20较长,无法从冷却连接座7中间直径较小的部分直接插入到相应的螺栓孔中,为安装螺钉20,冷却连接座7右侧开有通过孔10,螺钉20从右侧的通过孔10中穿过,插入到相应的螺栓孔中;冷却连接座7右边通过双头螺柱8与传感器连接。 The cooling connection seat 7 has a cooling function on the one hand, and a connection function on the other hand. The left side passes through the hard mica plate 6 and is connected to the lower pressure plate 5 through a screw 20. The part is directly inserted into the corresponding bolt hole, in order to install the screw 20, there is a passage hole 10 on the right side of the cooling connection seat 7, and the screw 20 passes through the passage hole 10 on the right side and is inserted into the corresponding bolt hole; cooling The right side of the connection seat 7 is connected with the sensor through a stud 8 .
电场加载模块通过改变电场电源21的电压,就可以实现不同电流的加载,硬云母板6保证前后的绝缘,下压板5、硬云母板6及冷却连接座7通过螺钉20连接,螺栓绝缘套19配合螺钉20使用,这样在保证有效连接的同时实现绝缘。 The electric field loading module can realize the loading of different currents by changing the voltage of the electric field power supply 21. The hard mica plate 6 ensures the front and rear insulation, the lower pressure plate 5, the hard mica plate 6 and the cooling connection seat 7 are connected by screws 20, and the bolt insulation sleeve 19 It is used in conjunction with the screw 20 to achieve insulation while ensuring effective connection.
磁场加载模块通过改变磁场电源24的电流,就可以实现磁场强弱的变化。 The magnetic field loading module can change the strength of the magnetic field by changing the current of the magnetic field power supply 24 .
所述的螺线圈1通过螺线圈固定筒2固定到下压板5上,不需要磁加载模块时,从下压板5上拆卸下即可,而且试件17的两端各安装一个螺线圈1,保证较高的磁场强度,螺线圈1的长度适宜,保证试件17有足够的观察范围,螺线圈1不与试件17接触,保证试件17可以自由拉伸、弯曲、扭转。 The solenoid coil 1 is fixed on the lower platen 5 through the coil fixing cylinder 2. When the magnetic loading module is not required, it can be disassembled from the lower platen 5, and a solenoid coil 1 is installed at each end of the test piece 17, Ensure a high magnetic field strength, the length of the solenoid coil 1 is appropriate, ensure that the test piece 17 has a sufficient observation range, the solenoid coil 1 does not contact the test piece 17, and ensure that the test piece 17 can be stretched, bent, and twisted freely.
本发明的另一目的在于提供一种多载荷耦合加载的试件夹具的多物理场耦合加载方法,具体步骤如下: Another object of the present invention is to provide a multi-physics coupling loading method for a specimen fixture loaded with multi-load coupling, and the specific steps are as follows:
步骤1:通过计算机设定多物理场的加载条件; Step 1: setting the loading conditions of the multi-physics field through the computer;
步骤2:计算机通过信号发生模块产生控制热场、电场、磁场的驱动信号; Step 2: The computer generates driving signals for controlling thermal field, electric field, and magnetic field through the signal generation module;
步骤3:由功率放大器对步骤2中输出的驱动信号进行放大,输出电流信号; Step 3: amplify the driving signal output in step 2 by a power amplifier, and output a current signal;
步骤4:由步骤3输出的电流信号,驱动稳压电源23输出预设的电压加载到氮化硅加热片25上,实现热场的加载;由步骤3输出的电流信号,驱动电场电源21输出预设的电流,实现电场的加载;由步骤3输出的电流信号,驱动磁场电源24输出预设的电流,实现磁场的加载; Step 4: With the current signal output in step 3, drive the regulated power supply 23 to output a preset voltage and load it on the silicon nitride heating plate 25 to realize the loading of the thermal field; with the current signal output in step 3, drive the electric field power supply 21 to output The preset current realizes the loading of the electric field; the current signal output by step 3 drives the magnetic field power supply 24 to output the preset current to realize the loading of the magnetic field;
步骤5:由A/D采集卡采集多物理场传感器信号; Step 5: collect multi-physics field sensor signals by A/D acquisition card;
步骤6:将采集的传感器信号输入到计算机中,与计算机的设定值比较,若满足试验条件,则多物理场达到设定值;否则,返回步骤2对多物理场驱动信号进行调整。 Step 6: Input the collected sensor signal into the computer and compare it with the set value of the computer. If the test conditions are met, the multiphysics field reaches the set value; otherwise, return to step 2 to adjust the multiphysics field driving signal.
本发明的有益效果在于:多载荷耦合加载的试件夹具能够简单、可靠、高效地传递拉伸、弯曲、扭转复合载荷;将加热模块集成于夹具内部,避免了加热模块与观测模块的干涉,同时避免观测镜头受到较高的温度;氮化硅加热片具有升温快,温度高特点,可保证较快达到较高的温度;电场加载与冷却水通过绝缘板隔开,保证两者可以同时进行;下压板使用奥氏体钢加工而成,可以保证高温条件下的使用性能;磁场加载模块不与观测模块干涉,也不影响试件拉伸、弯曲、扭转的测试。 The beneficial effect of the present invention is that: the multi-load coupled load test piece fixture can simply, reliably and efficiently transmit tensile, bending and torsional composite loads; the heating module is integrated inside the fixture, avoiding the interference of the heating module and the observation module, At the same time, avoid the observation lens from being subjected to high temperature; the silicon nitride heating plate has the characteristics of fast heating and high temperature, which can ensure that the high temperature can be reached quickly; the electric field loading and cooling water are separated by an insulating plate to ensure that the two can be carried out at the same time ;The lower platen is made of austenitic steel, which can ensure the performance under high temperature conditions; the magnetic field loading module does not interfere with the observation module, and does not affect the tensile, bending, and torsion tests of the specimen.
附图说明 Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实例及其说明用于解释本发明,并不构成对本发明的不当限定。 The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the application. The schematic examples and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1为本发明的整体外观示意图; Fig. 1 is the overall appearance schematic diagram of the present invention;
图2为本发明的整体剖视图; Figure 2 is an overall sectional view of the present invention;
图3为本发明的热场原理示意图; Fig. 3 is the schematic diagram of thermal field principle of the present invention;
图4为本发明的电场原理示意图; Fig. 4 is the electric field principle schematic diagram of the present invention;
图5为本发明的磁场原理示意图; Fig. 5 is the schematic diagram of magnetic field principle of the present invention;
图6为本发明的电路连接图; Fig. 6 is a circuit connection diagram of the present invention;
图7为本发明上压板的结构示意图; Fig. 7 is a schematic structural view of the upper platen of the present invention;
图8为本发明下压板的结构示意图; Fig. 8 is a structural schematic diagram of the lower platen of the present invention;
图9为本发明冷却连接座的剖视图。 Fig. 9 is a cross-sectional view of the cooling connection seat of the present invention.
图中:1.螺线圈,2.螺线圈固定筒,3.上压板,4.加热片压板,5.下压板,6.硬云母板,7. 冷却连接座,8.双头螺柱,9.隔热板,10.通过孔,11.进水口,12.摆动螺栓,13.电极,14.铜螺钉,15.右圆柱销,16.热电偶,17.试件,18.左圆柱销,19.螺栓绝缘套,20.螺钉,21.电场电源,22.控制器,23.稳压电源,24.磁场电源,25.氮化硅加热片。 In the figure: 1. Solenoid coil, 2. Coil coil fixing cylinder, 3. Upper platen, 4. Heating plate platen, 5. Lower platen, 6. Hard mica plate, 7. Cooling connection seat, 8. Double-ended stud, 9. Heat shield, 10. Through hole, 11. Water inlet, 12. Swing bolt, 13. Electrode, 14. Copper screw, 15. Right cylindrical pin, 16. Thermocouple, 17. Test piece, 18. Left cylindrical Pin, 19. Bolt insulation sleeve, 20. Screw, 21. Electric field power supply, 22. Controller, 23. Stabilized voltage power supply, 24. Magnetic field power supply, 25. Silicon nitride heating sheet.
具体实施方式 Detailed ways
下面结合附图进一步说明本发明的详细内容及其具体实施方式。 The detailed content of the present invention and its specific implementation will be further described below in conjunction with the accompanying drawings.
参见图1至图9所示,本发明的多载荷耦合加载的试件夹具,适用于对试件17施加拉伸、弯曲、扭转等载荷条件下对试件样品的夹持,同时该夹具还可通过热场加载模块、电场加载模块、磁场加载模块实现对被测材料样品的热场、电场与磁场的耦合加载。 Referring to Fig. 1 to Fig. 9, the multi-load coupled loading test piece fixture of the present invention is suitable for clamping the test piece sample under the conditions of applying tension, bending, torsion and other loads to the test piece 17, and the fixture is also The coupling loading of the thermal field, electric field and magnetic field of the material sample to be tested can be realized through the thermal field loading module, the electric field loading module and the magnetic field loading module.
参见图1、图2所示,所述的多载荷材料原位测试夹具的具体结构是:加热片压板4将氮化硅加热片25压紧,固定到上压板3的凹槽里,三者连接成一个整体,上压板3与下压板5通过左圆柱销18铰链连接,下压板5上加工有与试件夹持端外形尺寸相同的凹槽,上压板3向上旋转打开夹具,将试件夹持端置入下压板5的凹槽,再向下旋转上压板3贴紧试件17,最后分别锁紧摆动螺栓上的螺母,实现试件17的夹紧。 Referring to Fig. 1 and Fig. 2, the specific structure of the multi-load material in-situ test fixture is: the heating plate pressing plate 4 compresses the silicon nitride heating plate 25, and fixes it in the groove of the upper pressing plate 3, the three Connected as a whole, the upper pressing plate 3 and the lower pressing plate 5 are hinged through the left cylindrical pin 18, the lower pressing plate 5 is processed with a groove having the same dimensions as the clamping end of the test piece, the upper pressing plate 3 rotates upward to open the fixture, and the test piece The clamping end is inserted into the groove of the lower pressing plate 5, and then the upper pressing plate 3 is rotated downward to be close to the test piece 17, and finally the nuts on the swinging bolts are respectively locked to realize the clamping of the test piece 17.
所述的拉伸载荷的施加,下压板5上的凹槽有锥形部分与试件17锥形过渡部分配合,当试件17承受拉力时,试件17锥形的过渡部分被卡在下压板5的凹槽锥形部分里,可实现向试件17施加拉力载荷。 For the application of the tensile load, the groove on the lower platen 5 has a tapered portion that matches the tapered transition portion of the test piece 17. When the test piece 17 bears the tensile force, the tapered transition portion of the test piece 17 is stuck on the lower platen In the tapered part of the groove of 5, a tensile load can be applied to the test piece 17.
所述的弯曲载荷的施加,当试件17的夹持端被完全夹紧后,试件17的夹持端相对夹具具有确定不变的位置,当固定一个夹具位置不变,另一个夹具按照试件弯曲的轨迹运动时,可实现对试件17施加弯曲载荷。 In the application of the bending load, when the clamping end of the test piece 17 is fully clamped, the clamping end of the test piece 17 has a fixed position relative to the fixture. Bending load can be applied to the test piece 17 when the test piece moves along a curved track.
所述的扭转载荷的施加,试件17的两个夹持端都为板状,当试件17的两个夹持端分别被两个夹具夹紧后,试件17的夹持端会分别随着两个夹具同步转动,当两个夹具相对转动时,可实现对试件17施加扭转载荷。 For the application of the torsional load, the two clamping ends of the test piece 17 are plate-shaped. When the two clamping ends of the test piece 17 are respectively clamped by two clamps, the clamping ends of the test piece 17 will be As the two clamps rotate synchronously, when the two clamps rotate relative to each other, a torsional load can be applied to the test piece 17 .
参见图2、图5及图6所示,所述的热场加载模块由氮化硅加热片25直接与试件17的夹持端接触加热,使试件尽快达到试验温度,热电偶16测量试件17的温度,并将温度信号反馈给控制器22,控制器22再向稳压电源23发出信号,改变施加在氮化硅加热片25上的电压,进而控制加热片的发热功率。硬云母板6减慢热量向右侧传播速度,并增大温度梯度,冷却连接座7内开有流道,冷却水从进水口11流入,吸收热量后从另一侧出水口流出,带走加热部分向后传导的热量,隔热板9连接冷却连接座7和后面的传感器,降低热传导速率,并增大温度梯度。 Referring to Fig. 2, Fig. 5 and Fig. 6, the described thermal field loading module is directly contacted with the clamping end of the test piece 17 by the silicon nitride heating plate 25 for heating, so that the test piece reaches the test temperature as soon as possible, and the thermocouple 16 measures The temperature of the test piece 17, and the temperature signal is fed back to the controller 22, and the controller 22 sends a signal to the stabilized power supply 23 to change the voltage applied to the silicon nitride heating chip 25, and then control the heating power of the heating chip. The hard mica plate 6 slows down the heat propagation speed to the right, and increases the temperature gradient. There is a flow channel in the cooling connection seat 7, and the cooling water flows in from the water inlet 11. After absorbing heat, it flows out from the water outlet on the other side and takes away The heat conducted by the heating part to the rear, the heat shield 9 connects the cooling connection seat 7 and the sensor behind, reduces the heat conduction rate, and increases the temperature gradient.
参见图4所示,所述的电场加载模块由铜螺钉14将电极13固定到下压板5上,电场电源21输出的电流通过下压板5导入到试件17中,另一端的夹具上接有负极,形成闭合回路。电场的电路连接参见图6所示,改变电场电源21的电压,就可以实现不同电流的加载。电场的绝缘参见图2所示,硬云母板6保证前后的绝缘,下压板5、硬云母板6及冷却连接座7通过螺钉20连接,螺栓绝缘套19配合螺钉20使用,这样在保证有效连接的同时实现绝缘。 Referring to Fig. 4, the described electric field loading module fixes the electrode 13 on the lower pressing plate 5 by the copper screw 14, the electric current output by the electric field power supply 21 is introduced into the test piece 17 through the lower pressing plate 5, and the clamp at the other end is connected with Negative pole, forming a closed circuit. The circuit connection of the electric field is shown in FIG. 6 , changing the voltage of the electric field power supply 21 can realize loading of different currents. The insulation of the electric field is shown in Figure 2. The hard mica plate 6 ensures the front and rear insulation. The lower pressure plate 5, the hard mica plate 6 and the cooling connection seat 7 are connected by screws 20. The bolt insulating sleeve 19 is used in conjunction with the screw 20, so as to ensure effective connection. while achieving insulation.
所述的磁场加载原理参见图5所示,磁场电源24向螺线圈1通入电流,使试件17处于磁场之中。磁场的电路连接参见图6所示,改变磁场电源24的电流,就可以实现磁场强弱的变化。磁场的安装参见图2所示,线圈固定筒2将螺线圈1固定下压板5上,根据毕奥—萨伐尔定律,距电流元任意点处的磁感应强度为 The principle of magnetic field loading is shown in FIG. 5 . The magnetic field power supply 24 supplies current to the solenoid coil 1 to make the test piece 17 in the magnetic field. The circuit connection of the magnetic field is shown in FIG. 6 . Changing the current of the magnetic field power supply 24 can realize the change of the strength of the magnetic field. The installation of the magnetic field is shown in Figure 2. The coil fixing cylinder 2 fixes the solenoid coil 1 on the lower platen 5. According to the Biot-Savart law, the distance from the current element The magnetic induction at any point is
式中为真空中的磁导率(N/A2);为通过电流元的电流强度(A);为电流元的线元矢量;为电流元到任意点的矢径(m)。 In the formula is the magnetic permeability in vacuum (N/A 2 ); is the current intensity (A) passing through the current element; is the line element vector of the current element; is the vector radius (m) from the current element to any point.
参见图2所示,所述的螺线圈1通过螺线圈固定筒2固定到下压板5上,不需要磁加载模块时,从下压板5上拆卸下即可,而且试件17的两端各安装一个螺线圈1,保证较高的磁场强度,螺线圈1的长度适宜,保证试件17有足够的观察范围,螺线圈1不与试件17接触,保证试件17可以自由拉伸、弯曲、扭转。 Referring to Fig. 2, the solenoid coil 1 is fixed on the lower platen 5 through the coil fixing cylinder 2. When the magnetic loading module is not needed, it can be disassembled from the lower platen 5, and the two ends of the test piece 17 are respectively Install a solenoid coil 1 to ensure a high magnetic field strength. The length of the solenoid coil 1 is appropriate to ensure that the test piece 17 has a sufficient observation range. The solenoid coil 1 is not in contact with the test piece 17 to ensure that the test piece 17 can be stretched and bent freely. , to reverse.
参见图2所示,所述的硬云母板6既能实现隔热,又能实现绝缘,这样就可以保证冷却水和电场可以同时加载,而不会发生通过冷却水漏电现象。 Referring to FIG. 2 , the hard mica board 6 can realize both heat insulation and insulation, so as to ensure that the cooling water and the electric field can be loaded at the same time without leakage through the cooling water.
所述的氮化硅加热片25加热温度高,加热速度快。 The silicon nitride heating plate 25 has a high heating temperature and a fast heating speed.
所述的下压板5由奥氏体不锈钢加工而成,可以保证高温条件的正常使用,且下压板5上铣有与试件夹持端相适应的凹槽,保证向试件传递拉力、弯矩与扭矩。 The lower pressing plate 5 is made of austenitic stainless steel, which can ensure the normal use under high temperature conditions, and the lower pressing plate 5 is milled with a groove suitable for the clamping end of the test piece, so as to ensure the transmission of tension and bending force to the test piece. moment and torque.
所述的冷却连接座8一方面有冷却作用,另一方面有连接作用,左边通过螺钉20穿过硬云母板6与下压板5连接。螺钉20较长,无法从冷却连接座7中间直径较小的部分直接插入到相应的螺栓孔中,为安装螺钉20,冷却连接座7右侧开有通过孔10,螺钉20整个从右侧的通过孔10中穿过,插入到相应的螺栓孔中。冷却连接座7右边通过双头螺柱8与传感器连接。 The cooling connection seat 8 has a cooling effect on the one hand, and a connection effect on the other hand, and the left side is connected with the lower pressing plate 5 through the hard mica plate 6 through the screw 20 . The screw 20 is too long and cannot be directly inserted into the corresponding bolt hole from the middle part of the cooling connection seat 7 with a smaller diameter. Pass through the hole 10 and insert into the corresponding bolt hole. The right side of the cooling connection seat 7 is connected with the sensor through a stud 8 .
所述的电场加载模块通过改变电场电源21的电压,就可以实现不同电流的加载,硬云母板6保证前后的绝缘,下压板5、硬云母板6及冷却连接座7通过螺钉20连接,螺栓绝缘套19配合螺钉20使用,这样在保证有效连接的同时实现绝缘。 The described electric field loading module can realize the loading of different currents by changing the voltage of the electric field power supply 21, the hard mica plate 6 ensures the front and rear insulation, the lower pressure plate 5, the hard mica plate 6 and the cooling connection seat 7 are connected by screws 20, and the bolts The insulating sleeve 19 is used in conjunction with the screw 20, so as to realize insulation while ensuring an effective connection.
参见图6所示的电路连接图,电场电源21向电极13供电,稳压电源23向氮化硅加热片25供电,磁场电源24向螺线圈1供电,三个电源都受控制器22的控制,而且控制器22还要接收热电偶16的信号,实现热场的闭环控制。 Referring to the circuit connection diagram shown in Figure 6, the electric field power supply 21 supplies power to the electrodes 13, the voltage-stabilizing power supply 23 supplies power to the silicon nitride heating plate 25, and the magnetic field power supply 24 supplies power to the solenoid coil 1, and the three power supplies are all controlled by the controller 22 , and the controller 22 also needs to receive the signal from the thermocouple 16 to realize the closed-loop control of the thermal field.
所述的螺线圈1通过螺线圈固定筒2固定到下压板5上,不需要磁加载模块时,从下压板5上拆卸下即可,而且试件17的两端各安装一个螺线圈1,保证较高的磁场强度,螺线圈1的长度适宜,保证试件17有足够的观察范围,螺线圈1不与试件17接触,保证试件17可以自由拉伸、弯曲、扭转。 The solenoid coil 1 is fixed on the lower platen 5 through the coil fixing cylinder 2. When the magnetic loading module is not required, it can be disassembled from the lower platen 5, and a solenoid coil 1 is installed at each end of the test piece 17, Ensure a high magnetic field strength, the length of the solenoid coil 1 is appropriate, ensure that the test piece 17 has a sufficient observation range, the solenoid coil 1 does not contact the test piece 17, and ensure that the test piece 17 can be stretched, bent, and twisted freely.
参见图6所示,所述的多物理场加载方法,具体步骤如下: Referring to Figure 6, the specific steps of the multi-physics loading method are as follows:
步骤1:通过计算机设定多物理场的加载条件; Step 1: setting the loading conditions of the multi-physics field through the computer;
步骤2:计算机通过信号发生模块产生控制热场、电场、磁场的驱动信号; Step 2: The computer generates driving signals for controlling thermal field, electric field, and magnetic field through the signal generation module;
步骤3:由功率放大器对步骤2中输出的驱动信号进行放大,输出电流信号; Step 3: amplify the driving signal output in step 2 by a power amplifier, and output a current signal;
步骤4:由步骤3输出的电流信号,驱动稳压电源23输出一定的电压加载到氮化硅加热片25上,实现热场的加载;由步骤3输出的电流信号,驱动电场电源21输出一定的电流,实现电场的加载;由步骤3输出的电流信号,驱动磁场电源24输出一定的电流,实现磁场的加载; Step 4: With the current signal output in step 3, drive the regulated power supply 23 to output a certain voltage and load it on the silicon nitride heating plate 25 to realize the loading of the thermal field; with the current signal output in step 3, drive the electric field power supply 21 to output a certain voltage The electric current realizes the loading of the electric field; the current signal output by step 3 drives the magnetic field power supply 24 to output a certain current to realize the loading of the magnetic field;
步骤5:由A/D采集卡采集多物理场传感器信号; Step 5: collect multi-physics field sensor signals by A/D acquisition card;
步骤6:将采集的传感器信号输入到计算机中,与计算机的设定值比较,若满足试验条件,则多物理场达到设定值;否则,返回步骤2对多物理场驱动信号进行调整。 Step 6: Input the collected sensor signal into the computer and compare it with the set value of the computer. If the test conditions are met, the multiphysics field reaches the set value; otherwise, return to step 2 to adjust the multiphysics field driving signal.
参见图7所示,所述的上压板4,其特征在于氏体不锈钢加工而成,可以保证高温条件的正常使用,上端开有与氮化硅加热片25外形相适应的槽,周围的四个螺栓孔用于安装加热片压板4,并通过加热片压板4压紧氮化硅加热片25。下边的销孔用于实现上压4板与下压板5的铰链连接。 Referring to Fig. 7, the upper platen 4 is characterized in that it is made of stainless steel, which can ensure the normal use under high temperature conditions. The upper end has a groove suitable for the shape of the silicon nitride heating plate 25, and the surrounding four A bolt hole is used to install the heating sheet pressing plate 4, and the silicon nitride heating sheet 25 is pressed by the heating sheet pressing plate 4. The pin hole of bottom is used for realizing the hinge connection of upper pressing plate 4 and lower pressing plate 5.
参见图8所示,所述的下压板5,其特征在于由奥氏体不锈钢加工而成,可以保证高温条件的正常使用,且下压板5上铣有与试件夹持端相适应的凹槽,保证向试件传递拉伸、弯曲、扭转复合载荷。左侧的销孔用于安装左圆柱销18,过盈配合,实现上压板3与下压板5的铰链连接。右侧的销孔用于安装右圆柱销15,过盈配合,实现摆动螺栓12与下压板5的铰链连接。 Referring to Figure 8, the lower pressing plate 5 is characterized in that it is made of austenitic stainless steel, which can ensure the normal use under high temperature conditions, and the lower pressing plate 5 is milled with a concave hole suitable for the clamping end of the test piece. The groove ensures the transmission of tensile, bending and torsional combined loads to the specimen. The pin hole on the left side is used for installing the left cylindrical pin 18, and the interference fit realizes the hinge connection between the upper pressing plate 3 and the lower pressing plate 5. The pin hole on the right is used to install the right cylindrical pin 15, and the interference fit realizes the hinge connection between the swing bolt 12 and the lower pressing plate 5.
参见图9所示,所述的冷却连接座7其特征在于一方面有冷却作用,内部开有冷却流道,冷却水的流动方向如箭头所示;另一方面有连接作用,左边通过螺钉20穿过硬云母板6与下压板5连接。螺钉20较长,无法从冷却连接座7中间直径较小的部分直接插入到相应的螺栓孔中,为安装螺钉20,冷却连接座7右侧开有通过孔10,螺钉20整个从右侧的通过孔10中穿过,插入到相应的螺栓孔中。冷却连接座7右边通过双头螺柱8与传感器连接。 Referring to Fig. 9, the cooling connection seat 7 is characterized in that on the one hand, it has a cooling effect, and there is a cooling flow channel inside, and the flow direction of the cooling water is shown by the arrow; Pass through the hard mica plate 6 and connect with the lower pressing plate 5. The screw 20 is too long and cannot be directly inserted into the corresponding bolt hole from the middle part of the cooling connection seat 7 with a smaller diameter. Pass through the hole 10 and insert into the corresponding bolt hole. The right side of the cooling connection seat 7 is connected with the sensor through a stud 8 .
本发明的突出特点在于提供一种多载荷耦合加载的试件夹具,能够简单、可靠、高效地传递拉伸、弯曲、扭转复合载荷;提供一种多物理场耦合加载方法,将加热模块集成于夹具内部,避免了加热模块与观测模块的干涉,同时避免观测镜头受到较高的温度;氮化硅加热片25具有升温快,温度高特点,可保证较快达到较高的温度;电场加载与冷却水通过绝缘板隔开,保证两者可以同时进行;下压板5使用奥氏体钢加工而成,可以保证高温条件下的使用性能;磁场加载模块不与观测模块干涉,也不影响试件17拉伸、弯曲、扭转的测试。 The outstanding feature of the present invention is to provide a multi-load coupled loading test piece fixture, which can simply, reliably and efficiently transfer tensile, bending and torsional composite loads; provide a multi-physical field coupling loading method, which integrates the heating module into the The interior of the fixture avoids the interference between the heating module and the observation module, and at the same time prevents the observation lens from being subjected to high temperature; the silicon nitride heating plate 25 has the characteristics of fast temperature rise and high temperature, which can ensure that the high temperature can be reached quickly; the electric field loading and The cooling water is separated by an insulating plate to ensure that both can be carried out at the same time; the lower platen 5 is made of austenitic steel, which can ensure the performance under high temperature conditions; the magnetic field loading module does not interfere with the observation module and does not affect the test piece 17 Tensile, bending, torsion tests.
以上所述仅为本发明的优选实例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡对本发明所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred examples of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the present invention shall be included within the protection scope of the present invention.
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