CN104895951A - Synchromesh device - Google Patents

Synchromesh device Download PDF

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Publication number
CN104895951A
CN104895951A CN201510096729.8A CN201510096729A CN104895951A CN 104895951 A CN104895951 A CN 104895951A CN 201510096729 A CN201510096729 A CN 201510096729A CN 104895951 A CN104895951 A CN 104895951A
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China
Prior art keywords
recess
plate spring
spring part
lock ring
protuberance
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Granted
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CN201510096729.8A
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Chinese (zh)
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CN104895951B (en
Inventor
村田信贵
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

The invention provides a synchromesh device which can further suppress collision sound than ever. The synchromesh device (10) has a variable gear (14), a synchronous hub (16), a synchronous sleeve (18), a synchronous cone (15) and a locking ring (24). A recess (37) and a projection (42) are arranged on the synchronous hub (16) and the locking ring (24). The recess (37) and the projection (42) are configured to be clamped in a relative rotation regulated range manner. A leaf spring part (50) is arranged between the recess (37) and the projection (42) and extends from the recess (37) to the projection (37). The end of the leaf spring part (50) is formed by a free end capable of free oscillating.

Description

Synchromesh gear
Technical field
The present invention relates to the synchromesh gear for speed changer etc.
Background technique
In the past, be known to the synchromesh gear (synchromesh apparatus: synchronous matching mechanism) of following speed changer (such as, with reference to Japan Patent No. 4729451 publication), this synchromesh gear has: speed change gear, it has dental inlay tooth on the outer periphery, and this speed change gear can be supported on running shaft by axle with the relative rotation; Synchronous hub, it is fixed on running shaft; Synchronizing sleeve, it is combined with the periphery spline of synchronous hub in the mode slid axially freely; Synchronous cone, itself and speed change gear can not link with the relative rotation; And lock ring, it has the dental inlay tooth that freely can engage with the spline tooth on the inner peripheral surface being formed in synchronizing sleeve on outer circumferential face, and, this lock ring can and synchronous cone frictional engagement and being configured between synchronous hub and speed change gear.
In patent documentation 1, the outer circumferential face of lock ring forms protuberance, the inner peripheral surface of synchronous hub forms recess accordingly with protuberance, and utilize this protuberance and recess to form the clamping mechanism relative rotation of synchronous hub and lock ring being limited to the scope of regulation.
Further, be provided with the buffer part between protuberance and recess, this buffer part makes the bend portions rectangular in form of the correspondence of key spring.
And, it is also known that as lower device (such as, with reference to Japanese Unexamined Patent Publication 6-159388 publication): the friction means slid freely is set on the side of synchronous hub, by making this friction means engage with the protuberance of lock ring, and the buffer function utilizing frictional force to realize between recess and protuberance.
Summary of the invention
In the synchromesh gear of Japan Patent No. 4729451 publication, there are the following problems: bend to the rejection of rectangular-shaped buffer part to bruit de froissement lower.Further, in the synchromesh gear of Japanese Unexamined Patent Publication 6-159388 publication, there are the following problems: the frictional force of synchronous hub and lock ring increases, and the load when spline tooth of synchronizing sleeve pushes the dental inlay tooth of lock ring aside increases.
The present invention completes in view of above problem, its object is to, and provides a kind of synchromesh gear, and this synchromesh gear makes the rejection of bruit de froissement improve further than ever when increasing and dial and divide load.
(1) in order to reach above-mentioned purpose, the invention is characterized in, described synchromesh gear has:
Speed change gear, it has dental inlay tooth on the outer periphery, and the relatively rotatable earth's axis of this speed change gear is supported on running shaft;
Synchronous hub, it is fixed on described running shaft;
Synchronizing sleeve, it is combined with the periphery spline of this synchronous hub in the mode slid axially freely;
Synchronous cone, it is configured between described synchronous hub and described speed change gear, and, be set to relatively with described speed change gear to rotate; And
Lock ring, it has the dental inlay tooth engaged with the spline tooth of the inner peripheral surface being formed at described synchronizing sleeve freely on outer circumferential face, and, this lock ring can and described synchronous cone carry out frictional engagement and be configured between described synchronous hub and described speed change gear,
Any one party in described synchronous hub and described lock ring is provided with protuberance,
Any the opposing party in described synchronous hub and described lock ring is provided with recess, and this recess is configured to engage with described protuberance as follows, accommodates described protuberance, and, described synchronous hub is rotated so that the scope specified is relative with described lock ring,
The plate spring part extended towards described protuberance is provided with in described recess,
Described protuberance is provided with the accommodation section of the terminal part of accommodating described plate spring part,
The terminal part of described plate spring part is the free end that can freely swing relative to described recess,
Described plate spring part is configured to described accommodation section: described synchronous hub is relative with described lock ring rotate time, before described protuberance contacts with described recess, the terminal part of described plate spring part contacts with described accommodation section.
According to the present invention, do not have to form buffer part by making the corresponding part of key spring bend to rectangular-shaped as in the past.Further, the end of plate spring part is the free end that can freely swing.Thus, synchromesh gear of the present invention can improve the shock-absorbing capacity of plate spring part, and can improve the rejection to the bruit de froissement between protuberance and recess than ever further.
Further, plate spring part of the present invention is fixed in recess.Therefore, according to the present invention, without the need to worrying the increase causing because of frictional force dialling point load as in the past.
(2) and, in the present invention, can be, recess and protuberance are provided with multiple in mode spaced apart in the circumference of synchronous hub and lock ring, be provided with multiple plate spring part accordingly with multiple recess, by means of the annulus be configured between synchronous hub and lock ring, multiple plate spring part formed integratedly.
According to this structure, multiple plate spring part is made up of 1 parts by means of annulus.Therefore, be easy to multiple plate spring part to be installed on synchronous hub, the assembling of synchromesh gear is simplified.
(3) and, in the present invention, Ke Yishi, recess and protuberance are provided with multiple in mode spaced apart in the circumference of synchronous hub and lock ring, and be provided with multiple plate spring part accordingly with multiple recess, multiple plate spring part is configured to be split each other.
According to this structure, even if in the size difference of radial direction or the not equal diverse synchromesh gear of quantity of recess and protuberance, also easily plate spring part can be applied.Therefore, according to synchromesh gear of the present invention, the versatility of plate spring part can be improved, suppress manufacture cost when manufacturing multiple synchronization geared assembly.
Accompanying drawing explanation
Fig. 1 decomposes and the stereogram schematically shown the synchromesh gear of the 1st mode of execution of the present invention.
Fig. 2 is the sectional view of the synchromesh gear that the 1st mode of execution is shown.
Fig. 3 A is the explanatory drawing of the plate spring part that the 1st mode of execution is shown.Fig. 3 B is the explanatory drawing that the state of having decomposed Fig. 3 A carries out representing.
Fig. 4 A is the explanatory drawing from axially illustrating the plate spring part of the 1st mode of execution.Plate spring part is amplified the stereogram represented by Fig. 4 B.
Fig. 5 A to Fig. 5 C is the explanatory drawing of the recess of the synchromesh gear that the 1st mode of execution is shown and the protuberance working state of plate spring part when colliding.Fig. 5 A is the explanatory drawing that the state that plate spring part contacts with accommodation section is shown.Fig. 5 B is the explanatory drawing of the state that recess and protrusions contact are shown.Fig. 5 C is the explanatory drawing that the discontiguous state of plate spring part and accommodation section is shown.
Fig. 6 A is the stereogram of the recess of the synchromesh gear that the 2nd mode of execution of the present invention is shown.Fig. 6 B is the stereogram of the plate spring part that the 2nd mode of execution is shown.
Fig. 7 A to Fig. 7 C is the explanatory drawing of the recess of the synchromesh gear that the 2nd mode of execution is shown and the protuberance working state of plate spring part when colliding.Fig. 7 A is the explanatory drawing that the state that plate spring part contacts with accommodation section is shown.Fig. 7 B is the explanatory drawing of the state that recess and protrusions contact are shown.Fig. 7 C is the explanatory drawing that the discontiguous state of plate spring part and accommodation section is shown.
Fig. 8 A to Fig. 8 C is the explanatory drawing of the recess of the synchromesh gear that other mode of executions of the present invention are shown and the protuberance working state of plate spring part when colliding.Fig. 8 A is the explanatory drawing that the state that plate spring part contacts with accommodation section is shown.Fig. 8 B is the explanatory drawing of the state that recess and protrusions contact are shown.Fig. 8 C is the explanatory drawing that the discontiguous state of plate spring part and accommodation section is shown.
Fig. 9 is the explanatory drawing of the synchromesh gear schematically showing reference example.
Label declaration
10: synchromesh gear; 12: dental inlay tooth; 14: speed change gear; 15: synchronous cone; 16: synchronous hub; 16a: peripheral part; 18: synchronizing sleeve; 20: spline tooth; 22: dental inlay tooth; 24: lock ring; 26: synchronisation spring; 31: bearing; 34: union body; 36: spline tooth; 37: recess; 38: engagement portion; 42: protuberance; 44: accommodation section; 50: plate spring part; 50a: linear incision; 52: annulus; 54: tongue piece; 54a:U word otch; 56: fixing part; 80: spring; 86: synchronous key; X: running shaft.
Embodiment
(the 1st mode of execution)
Referring to figs. 1 through Fig. 5 C, the synchromesh gear of the speed changer of the 1st mode of execution is described.Synchromesh gear 10 has: speed change gear 14, and it has dental inlay tooth 12 on the outer periphery, and this speed change gear 14 can be supported on running shaft X (main shaft, countershaft etc.) with the relative rotation via bearing 31 (with reference to Fig. 2); Synchronous hub 16, it is combined with running shaft X spline; Synchronizing sleeve 18, it can be combined with synchronous hub 16 spline vertically movably; Lock ring 24, it has the dental inlay tooth 22 that can engage with the spline tooth 20 in the inner circumferential being formed in synchronizing sleeve 18 on the outer periphery, further, the synchronous cone 15 that lock ring 24 can rotate integrally with same speed change gear 14 carries out frictional engagement, and is configured between synchronous hub 16 and speed change gear 14; And synchronisation spring 26, it is configured between lock ring 24 and synchronizing sleeve 18.
Speed change gear 14 has for running through the through hole inserting bearing 31 and running shaft X.At the synchronous cone 15 of axial side (being left side in fig. 1 and 2) the projecting drum having head thinner of speed change gear 14.Dental inlay tooth 12 is formed in speed change gear 14 side of the outer circumferential face of synchronous cone 15.Further, the inner peripheral surface frictional engagement of synchronous cone 15 and lock ring 24.
The peripheral part 16a that the mode outer periphery of synchronous hub 16 being formed extend vertically is outstanding.This peripheral part 16a is fixed on running shaft X via linking department 34.Further, the periphery of the peripheral part 16a of synchronous hub 16 is formed with spline tooth 36.Further, on the end (right-hand end of Fig. 1 and Fig. 2) of the axial opposite side of peripheral part 16a, multiple (being 3 in the present embodiment) recess 37 is equally spaced formed in the circumferential.
Synchronizing sleeve 18 is formed as cylindric.The periphery of synchronizing sleeve 18 is provided with the engagement portion 38 can closed with the illustrated fork of omission.
Lock ring 24 is formed as cylindric.The end (end in the left side of Fig. 1 and Fig. 2) of the axial side of the outer circumferential face of lock ring 24 is formed with protuberance 42, and the recess 37 of this protuberance 42 and synchronous hub 16 is with can the relative mode rotated chimeric (engaging) within the limits prescribed.The outer circumferential face frictional engagement of the synchronous cone 15 that the inner peripheral surface of lock ring 24 can rotate integrally with same speed change gear 14.
In the present embodiment, by the range set of regulation be the half pitch (half from the center of dental inlay tooth 22 to the distance at the center of adjacent dental inlay tooth 22) of dental inlay tooth 22.Thus, lock ring 24 can relative to the half pitch of the relative rotating gripper inserted tooth 22 of synchronous hub 16.
Synchronisation spring 26 is formed as ring-type.Synchronisation spring 26 moves to speed change gear 14 side in the axial direction along with synchronizing sleeve 18, and pushes lock ring 24 to synchronous cone 15.
Be configured with one piece of sheet metal stamping-out annulus 52 formed circlewise at the end face (end face on the right side of Fig. 1 and Fig. 2) of the axial opposite side of the peripheral part 16a of synchronous hub 16.Annulus 52 is provided with the U-shaped otch 54a being cut into roughly U-shaped in the mode corresponding with recess 37.Further, the tongue piece 54 of being delimited by U-shaped otch 54a is bent into right angle towards recess 37 (direction towards leaving protuberance 42).The circumferential both side edges of tongue piece 54 abuts with the circumferential bi-side of recess 37.By the Qian He between this tongue piece 54 and recess 37, synchronous hub 16 and annulus 52 rotate integratedly, and both become the state that can not relatively rotate.
Further, as shown in Figure 4 A and 4 B shown in FIG., annulus 52 is formed with linear incision 50a, this linear incision 50a is cut into outer rim from a bight 2 bights of U-shaped otch 54a towards radial outside.It is L-shaped that the part of the outer periphery by this linear incision 50a, U-shaped otch 54a and annulus 52 being delimited is bent into cross section from central authorities towards the protuberance 42 of lock ring 24, thus forms the plate spring part 50 of the 1st mode of execution.
The protuberance 42 being arranged at lock ring 24 is provided with accommodation section 44, and the terminal part of plate spring part 50 can be accommodated in this accommodation section 44.Accommodation section 44 is made up of the groove of V shape, and is configured to before protuberance 42 contacts with recess 37, and plate spring part 50 contacts with accommodation section 44.In other words, when plate spring part 50 contacts with accommodation section 44, plate spring part 50 and accommodation section 44 are configured to protuberance 42 and separate in the circumferential with recess 37 and have gap.
3 plate spring part 50, for having the elastomer of spring, such as, are formed by stainless steel.The terminal part of plate spring part 50 is made up of the free end that can freely swing.The maximum variation of rotating speed when being in idling mode according to vehicle and when vehicle travels, driving source and the moment of inertia of lock ring 24 and obtain maximum rotational energy, be set as required elastic force according to calculated maximum rotational energy by plate spring part 50.
Further, as the manufacture method of plate spring part 50, annulus 52 and tongue piece 54, first, by one piece of sheet metal stamping-out circlewise, the parts of the ring-type gone out at stamping-out form U-shaped otch 54a and linear incision 50a.Then, as shown in Figure 4 B, by bending tongue piece 54 and plate spring part 50, the plate spring part 50 be connected with annulus 52 can easily be manufactured.
Then, the action of the synchromesh gear 10 of speed changer is described.State synchronizing sleeve 18 being positioned at the central authorities of synchronous hub 16 is defined as neutral state.
First, about synchromesh gear 10, when synchronizing sleeve 18 starts mobile from neutral state to speed change gear 14 side, the spline tooth 20 of synchronizing sleeve 18 presses synchronisation spring 26, thus produces between synchronous cone 15 and lock ring 24 and rub.Further, the spline tooth 20 of synchronizing sleeve 18 contacts with the dental inlay tooth 22 of lock ring 24.
Further, when lock ring 24 is synchronous with the rotation of synchronous cone 15, by synchronizing sleeve 18 will to the power of speed change gear 14 side movement, the mode that lock ring 24 to enter with the spline tooth 20 of synchronizing sleeve 18 between the adjacent dental inlay tooth 22 of lock ring 24 relative to synchronizing sleeve 18 rotates.Further, the spline tooth 20 of synchronizing sleeve 18 push lock ring 24 aside dental inlay tooth 22 between and move to speed change gear 14 side.
Further, the dental inlay tooth 12 of the spline tooth 20 and speed change gear 14 of having pushed the synchronizing sleeve 18 between dental inlay tooth 22 aside contacts.Further, the spline tooth 20 of synchronizing sleeve 18 is also pushed the dental inlay tooth 12 of speed change gear 14 aside and engages with the dental inlay tooth 12 of speed change gear 14.
According to the synchromesh gear 10 of the 1st mode of execution, do not have to form buffer part by making the corresponding part of key spring bend to rectangular-shaped as in the past.Further, the end of plate spring part 50 is the free ends that can freely swing.Thus, in the synchromesh gear 10 of the 1st mode of execution, plate spring part 50 more easily swings than ever, can improve the shock-absorbing capacity of plate spring part 50, thus can improve the rejection to the bruit de froissement between protuberance 42 and recess 37 than ever further.
Further, due to accommodation section 44 is formed as V shape, therefore, protuberance 42 is more close to the sidewall (with reference to Fig. 5 B) of recess 37, and the power acting on the axial vane surface side towards protuberance 42 of plate spring part 50 from the plane of inclination of the accommodation section 44 of V shape is stronger.Therefore, protuberance 42 is more close to the sidewall of recess 37, and the frictional force between lock ring 24 and synchronous cone 15 more increases.Therefore, protuberance 42 collides with the sidewall of recess 37 more lentamente, can improve the rejection to bruit de froissement further.
Further, when lock ring 24 is synchronous with the rotational speed of synchronous cone 15, move to speed change gear 14 side between the dental inlay tooth 22 that the spline tooth 20 of synchronizing sleeve 18 pushes lock ring 24 aside.Now, as shown in Figure 5 C, by means of the recuperability of plate spring part 50, the protuberance 42 of lock ring 24 will to the central mobile of the recess 37 of synchronizing sleeve 18.Thus, requiredly when the spline tooth 20 reducing synchronizing sleeve 18 is between the dental inlay tooth 22 pushing lock ring 24 aside a point load is dialled.
Further, in synchromesh gear in the past, also exist as lower device: the friction means slid freely is set in the side of synchronous hub, between protuberance and recess, realizes buffer function by surface friction drag.But, synchromesh gear according to the present embodiment, owing to not using frictional force, therefore, it is possible to prevent the spline tooth 20 of synchronizing sleeve 18, between the dental inlay tooth 22 pushing lock ring 24 aside time required increase of dialling point load, thus the spline tooth 20 of synchronizing sleeve 18 is engaged smoothly with the dental inlay tooth 12 of speed change gear 14.
In addition, in the synchromesh gear 10 of the 1st mode of execution, be formed on synchronous hub 16 to by recess 37, the situation that protuberance 42 is formed on lock ring 24 is illustrated.But recess of the present invention and protuberance are not limited thereto.Such as, the situation about being formed on synchronous hub on lock ring, by protuberance that is formed in by recess also can apply the present invention, can obtain its effect.
(the 2nd mode of execution)
Then, with reference to Fig. 6 A to Fig. 7 C, the synchromesh gear 10 of the 2nd mode of execution of the present invention is described.Fig. 6 A is by the partial sectional view shown in a part for synchronous hub 16 amplification.
The synchromesh gear 10 of the 2nd mode of execution except do not have annulus, plate spring part 50 different from the shape of accommodation section 44 except, other are all identical structure with the 1st mode of execution, mark identical label and the description thereof will be omitted.
About the recess 37 of the 2nd mode of execution, it is T-shaped that the union body 34 being positioned at its radially inner side is formed as cross section.The cardinal extremity of the plate spring part 50 of the 2nd mode of execution is provided with the fixing part 56 that cross section is C-shaped, and this fixing part 56 is fixed in union body 34 in the mode of the outer rim of surrounding the union body 34 that cross section is T-shaped.
As shown in Figure 6B, about the plate spring part 50 of the 2nd mode of execution, turn 90 degrees by turning round at its base end part and constitute the board plane vertical relative to the board plane of fixing part 56.In addition, the formation method of the plate spring part 50 of the 2nd mode of execution is not limited thereto.Such as, bending the part that also can be configured to be the side of the union body 34 of T-shaped from the covering cross section in fixing part 56.
Accommodation section 44 is made up of the groove of U-shaped.The bi-side of the circumference of the accommodation section 44 abutted with the terminal part of plate spring part 50 are plane of inclination.Thus, in the synchromesh gear 10 of the 2nd mode of execution, the accommodation section 44 of the 1st mode of execution formed with by V shape groove is the same, be also protuberance 42 more close to the sidewall of recess 37, the frictional force between lock ring 24 and synchronous cone 15 more increases.Therefore, protuberance 42 collides with the sidewall of recess 37 more lentamente, can improve the rejection to bruit de froissement further.
(other mode of execution)
In addition, although the rejection improved further bruit de froissement cannot be expected, but as shown in Fig. 8 A to Fig. 8 C, even if be made up of the circumferential bi-side of the accommodation section 44 be made up of U-shaped groove the face parallel with the axial direction of running shaft X, when plate spring part 50 contacts with accommodation section 44, as long as plate spring part 50 and accommodation section 44 are configured to protuberance 42 with recess 37 in the circumferential across gap, the action effect of the present invention of the suppression that just can obtaining crashes hits sound.
And, in the synchromesh gear 10 of the 1st and the 2nd mode of execution, use as lower device is illustrated: synchronizing sleeve 18 presses lock ring 24 via synchronisation spring 26, the frictional force between lock ring 24 and synchronous cone 15 is increased, makes synchronous hub 16 synchronous with the rotation of speed change gear 14.But synchromesh gear of the present invention is not limited thereto.
Such as, as shown in the reference example of Fig. 9, in the synchromesh gear of keyed with the synchronous key 86 being pressed on synchronizing sleeve 18 by spring 80, also can apply plate spring part of the present invention and accommodation section.In this case, as long as carry out suitable design alteration in the mode that can configure plate spring part 50 of the present invention to recess 37.

Claims (3)

1. a synchromesh gear for speed changer, it has:
Speed change gear, it has dental inlay tooth on the outer periphery, and the relatively rotatable earth's axis of this speed change gear is supported on running shaft;
Synchronous hub, it is fixed on described running shaft;
Synchronizing sleeve, it is combined with the periphery spline of this synchronous hub in the mode slid axially freely;
Synchronous cone, it is configured between described synchronous hub and described speed change gear, and, be set to relatively with described speed change gear to rotate; And
Lock ring, it has the dental inlay tooth engaged with the spline tooth of the inner peripheral surface being formed at described synchronizing sleeve freely on outer circumferential face, and, this lock ring can and described synchronous cone carry out frictional engagement and be configured between described synchronous hub and described speed change gear,
Any one party in described synchronous hub and described lock ring is provided with protuberance,
Any the opposing party in described synchronous hub and described lock ring is provided with recess, and this recess is configured to engage with described protuberance as follows: accommodate described protuberance, and, described synchronous hub is rotated so that the scope specified is relative with described lock ring,
The plate spring part extended towards described protuberance is provided with in described recess,
Described protuberance is provided with the accommodation section of the terminal part of accommodating described plate spring part,
The terminal part of described plate spring part is the free end that can freely swing relative to described recess,
Described plate spring part is configured to described accommodation section: described synchronous hub is relative with described lock ring rotate time, before described protuberance contacts with described recess, the terminal part of described plate spring part contacts with described accommodation section.
2. synchromesh gear according to claim 1, is characterized in that,
Described recess and described protuberance are provided with multiple in mode spaced apart in the circumference of described synchronous hub and described lock ring,
Multiple described plate spring part is provided with accordingly with multiple described recess,
Multiple described plate spring part is formed integratedly by means of the annulus be configured between described synchronous hub and described lock ring.
3. synchromesh gear according to claim 1, is characterized in that,
Described recess and described protuberance are provided with multiple in mode spaced apart in the circumference of described synchronous hub and described lock ring,
Multiple described plate spring part is provided with accordingly with multiple described recess,
Multiple described plate spring part is configured to be split each other.
CN201510096729.8A 2014-03-07 2015-03-04 Synchromesh device Active CN104895951B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2014044946A JP6310281B2 (en) 2014-03-07 2014-03-07 Synchronizing device
JP2014-044946 2014-03-07

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CN104895951A true CN104895951A (en) 2015-09-09
CN104895951B CN104895951B (en) 2017-05-24

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US10962021B2 (en) 2018-08-17 2021-03-30 Rolls-Royce Corporation Non-axisymmetric impeller hub flowpath

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JPH07180730A (en) * 1993-11-05 1995-07-18 Borg Warner Automot Inc Synchronizer clutch assembly
KR19980026408U (en) * 1996-11-09 1998-08-05 이남구 Removable button for easy replacement
GB2391592A (en) * 2002-07-17 2004-02-11 Ford Global Tech Llc A synchromesh with a conical ring biased away from engagement
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CN102691731A (en) * 2012-06-25 2012-09-26 上海汽车变速器有限公司 Synchronizer provided with position controlling synchronizing ring

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JP6310281B2 (en) 2018-04-11
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