CN104890965A - Real-time on-line multidirectional full-coordinate automatic printing labeling system and control method - Google Patents
Real-time on-line multidirectional full-coordinate automatic printing labeling system and control method Download PDFInfo
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- CN104890965A CN104890965A CN201510221307.9A CN201510221307A CN104890965A CN 104890965 A CN104890965 A CN 104890965A CN 201510221307 A CN201510221307 A CN 201510221307A CN 104890965 A CN104890965 A CN 104890965A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
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Abstract
The invention discloses a real-time on-line multidirectional full-coordinate automatic printing labeling system and a control method. The system comprises a material conveyer for conveying cargos to be labeled and also comprises an X-direction slide carriage, a Y-direction slide carriage, a horizontal revolution driving device, a labeling head driving device and a labeling head. The system can realize automatic adjustment of a label position according to appearance, size and package of the cargos. The system realizes on-line continuous work, shortens production line equipment shutdown adjustment time, improves a use rate of the existing equipment and improves production efficiency. The system reduces production time and solves the problem that the traditional equipment has a single attachment direction and needs multiple devices when multiple surfaces need to be labeled. The system satisfies demands of labeling at different positions in synchronous production of multiple kinds of products. The system and method optimize a use process, improves use efficiency and fast and effectively realizes conveying of labels to different attachment surfaces and label attachment points.
Description
Technical field
The present invention relates to labelling machine technical field, be specifically related to the multidirectional full coordinate automatic printing labeling system of a kind of real-time online and control method.
Background technology
Now there are two kinds of types in online labelling machine commercially, a kind of is by the label attachment that prints in advance on material, another kind be real time print label attachment on material, above two kinds of technology realize, the implementation pattern attaching part is basically identical, is all that single direction attaches.The attaching of single direction, that label can only be fixed is attached on some of material.And the relative position of attaching head is fixed, the information-based requirement according to material that can not be real-time online, carries out the adjustment of attaching face and position.
Use due to labelling machine is all coordinate other manufacturing lines or material flow line equipment use, there will be along with production task change, and needs to change attaching face, or the situation of sticking position.And existing equipment, arbitrarily can not change attaching face.Conversion sticking position needs to carry out manual intervention.The adjustment relative complex of position and loaded down with trivial details.
Present production environment to occur to change, require along with the informationization of manufacturing industry and improve the requirement of production capacity, what realize with the technology of material flows automation improves constantly, and under the major premise of manufacturing line one line multipotency and personnel reduction and enlargement, use traditional automatic labeling machine, can not completely the development of adaptive technique and market to the requirement of labelling machine degree of automation.
Summary of the invention
The present invention is in order to overcome the deficiency of above technology, provide a kind of product needed of producing along with manufacturing line, the multidirectional full coordinate automatic printing labeling system of real-time online and the control method of the different sticking positions in the different attaching faces of identical product and different attaching face that automatically adjust attaching face, automatically adjust sticking position, adjust.
The present invention overcomes the technical scheme that its technical matters adopts:
The multidirectional full coordinate automatic printing labeling system of a kind of real-time online, comprising for carrying the material conveyor needing labeling logistics, also comprising:
X, to slide, is positioned at handling and conveying machine side and drives itself and the perpendicular direction of counterpart material conveyer throughput direction to slide by X-axis actuating device;
Y-direction slide, it drives it to slide up and down along the relative X in direction perpendicular to horizontal surface to slide by Y-axis actuating device;
Horizontal rotation actuating device, be installed on Y-direction slide, its lower end is horizontally installed with labeling head driving apparatus, for driving labeling head driving apparatus cw or rotate counterclockwise in the horizontal direction;
And labeling head, it is fixed on labeling head driving apparatus, and described labeling head driving apparatus drives labeling head stretch out laterally or internally retract.
In order to realize attaching labeling at material upper surface, also comprising and being installed on Y-direction slide for driving horizontal rotation actuating device vertically cw or longitudinal device for revolving and driving of rotating counterclockwise.
Manually changing the paper time to shorten, also comprising shredder, the backing paper that in labelling machine, chopping machine exports after printing enters in shredder.
In order to improve identification positioning precision, the raising recognition efficiency of labeling system, also comprise the material recognizing device be arranged on material conveyor, described material recognizing device is connected to industrial computer, and material recognizing device is the one in visual identifying system or Processing in Barcode Recognizing System.
Above-mentioned X-axis actuating device comprises leading screw I and the drive motor that be connected coaxial with leading screw I, described drive motor is connected to PLC, the axis of described leading screw I parallels with horizontal surface and perpendicular with material conveyor throughput direction, described X is in transmission connection to slide by pair of nut and leading screw I, and described drive motor is the one in servomotor I 1 or stepping motor.
Above-mentioned Y-axis actuating device comprises the support be installed on X-axis actuating device, rotates the leading screw II and the drive motor that be connected coaxial with leading screw II that are installed on support, described drive motor is connected to PLC, axis and the horizontal surface of described leading screw II are perpendicular, described Y-direction slide is in transmission connection by pair of nut and leading screw II, and described drive motor is the one in servomotor II or stepping motor.
Above-mentioned horizontal rotation actuating device is servomotor IV, and output shaft axis and the horizontal surface of described servomotor IV are perpendicular, and described servomotor IV is connected to PLC.
Above-mentioned labeling head driving apparatus is the one in cylinder 11 or electric pushrod.
Above-mentioned longitudinal device for revolving and driving comprises the servomotor III be installed on Y-direction slide and the counter-rotating platform be connected with servomotor III output shaft, the output shaft axis of described servomotor III parallels with horizontal surface, described servomotor IV is installed on counter-rotating platform, and described servomotor III is connected to PLC.
A control method for the multidirectional full coordinate automatic printing labeling system of real-time online, a) industrial computer is according to formula δ=δ
x-δ
φcalculate δ opening time that whole system completes one-period, δ in formula
xfor the minimum time that X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device and labeling head driving apparatus order performs, φ is can the concerted action time in X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, δ
φfor each actuating device can concerted action time sum, φ=φ
a-φ
d, φ in formula
aconstant is surveyed, φ the longest opening time needed for its range demands for this actuating device completes
dsurvey constant the shortest opening time needed for its range demands for this actuating device completes, industrial computer issues movement instruction according to the δ calculated and carries out action operation to PLC, PLC according to instruction accessory drive;
D) industrial computer is according to formula ε=(β
t-β
0) ± (β
me± β
de± β
ie) calculate the actual motion distance ε of X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, β in formula
tfor the coordinate of ground point of this actuating device, β
0for the origin of this actuating device, β
mevalue is greater than 0 and is less than the resetting error amount in this actuating device unit time, β
defor the error amount that the processing of this actuating device allows, β
iefor the actual error value after this actuating device installation, industrial computer issues movement instruction to PLC according to the ε calculated.
The invention has the beneficial effects as follows: the multidirectional full coordinate automatic printing labeling system of this real-time online, can the apparent size of client according to material and the requirement of packaging external appearance, to label attachment position self-align demand.Can on-line continuous work, shorten the time that apparatus for production line shuts down adjustment, improve existing installation Occupation coefficient, improve production efficiency.Decrease production labor and to change that legacy equipment to attach direction single man-hour, when client needs same material multiaspect to attach, need the drawback that many complete equipments simultaneously complete.Meanwhile, also meet client's multi items, when producing, need diverse location to carry out the demand of attachment labels simultaneously.Optimize use procedure, improve service efficiency, action label being pushed to different attaching face and label attachment point can be completed fast and effectively.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In figure, 1. servomotor I 2. leading screw I 3.X is to slide 4. support 5.Y to slide 6. leading screw II 7. servomotor II 8. servomotor III 9. counter-rotating platform 10. servomotor IV 11. cylinder 12. labeling head
Detailed description of the invention
Below in conjunction with accompanying drawing 1, the present invention will be further described.
The multidirectional full coordinate automatic printing labeling system of a kind of real-time online, comprise for carrying the material conveyor needing labeling logistics, also comprise: X, to slide 3, is positioned at handling and conveying machine side and drives itself and the perpendicular direction of counterpart material conveyer throughput direction to slide by X-axis actuating device; Y-direction slide 5, it drives it to slide up and down along the relative X in direction perpendicular to horizontal surface to slide 3 by Y-axis actuating device; Horizontal rotation actuating device, be installed on Y-direction slide 5, its lower end is horizontally installed with labeling head driving apparatus, for driving labeling head driving apparatus cw or rotate counterclockwise in the horizontal direction; And labeling head 12, it is fixed on labeling head driving apparatus, and labeling head driving apparatus drives labeling head 12 stretch out laterally or internally retract.Material conveyor sense of motion can be defined as Z axis, and X-axis actuating device drives X to move to slide 3 along X-axis, and Y-axis actuating device drives Y-direction slide 5 along Y-axis appreciation campaign, therefore achieves the function that artesian coordinates attaches manipulator.Labeling head 12 can be made label to be transported to stroke any one point in one's power.In the front of equipment, coordinate with Z axis, define in a coffin can be discrete coordinate set, and the size of this coordinate set, depend on that material is at the length of direct of travel and height, object is larger, and coordinate set accordingly will be larger.Can according to the actual conditions of the conditions such as the apparent size of material, the propelling movement position of automatic adjusting machine tool hand, is pushed to the position of needs by label.Simultaneously under the driving of horizontal rotation actuating device, labeling head 12 can be adjusted to the front end of the material on material conveyor, left and right sides, attaching face, rear end.Labeling head driving apparatus drives the outside action of labeling head afterwards, by label attachment to the position required.The multidirectional full coordinate automatic printing labeling system of this real-time online, changes that legacy equipment to attach direction single, when client needs same material multiaspect to attach, needs the drawback that many complete equipments simultaneously complete.Meanwhile, also meet client's multi items, when producing, need diverse location to carry out the demand of attachment labels simultaneously.Optimize use procedure, improve service efficiency, action label being pushed to different attaching face and label attachment point can be completed fast and effectively.
X-axis actuating device can be following structure, it comprises leading screw I 2 and the drive motor that be connected coaxial with leading screw I 2, drive motor is connected to PLC, the axis of leading screw I 2 parallels with horizontal surface and perpendicular with material conveyor throughput direction, X is in transmission connection to slide 3 by pair of nut and leading screw I 2, and drive motor is the one in servomotor I 1 or stepping motor.PLC controls drive motor action, and drive motor drives leading screw I 2 to rotate the corresponding number of turns, can realize driving X to move the distance of specifying in X-direction to slide 3.Y-axis actuating device can be following structure, it comprises the support 4 be installed on X-axis actuating device, rotates the leading screw II 6 and the drive motor that be connected coaxial with leading screw II 6 that are installed on support 4, drive motor is connected to PLC, axis and the horizontal surface of leading screw II 6 are perpendicular, Y-direction slide 5 is in transmission connection by pair of nut and leading screw II 6, and drive motor is the one in servomotor II 7 or stepping motor.PLC controls drive motor action, and drive motor drives leading screw leading screw II 6 to rotate the corresponding number of turns, can realize driving Y-direction slide 5 to move the distance of specifying in Y direction.Horizontal rotation actuating device is servomotor IV 10, the output shaft axis of servomotor IV 10 and horizontal surface perpendicular, servomotor IV 10 is connected to PLC.PLC drives servomotor IV 10 to rotate, and servomotor IV 10 can drive labeling head 12 Arbitrary Rotation within the scope of horizontal surface.Labeling head driving apparatus can be the one in cylinder 11 or electric pushrod.
Further can also comprise and being installed on Y-direction slide 5 for driving horizontal rotation actuating device vertically cw or longitudinal device for revolving and driving of rotating counterclockwise.Cooperatively interacted by longitudinal device for revolving and driving and horizontal rotation actuating device, define the hemisphere face path of motion of one 180 ° * 180 °, in any point of this cricket face path of motion, labeling head all can accurately stop, and label attachment to the position required, therefore achieve and can carry out labeling in material front end, left and right sides, rear end and upper end.Longitudinal device for revolving and driving can be following structure, it comprises the servomotor III 8 be installed on Y-direction slide 5 and the counter-rotating platform 9 be connected with servomotor III 8 output shaft, the output shaft axis of servomotor III 8 parallels with horizontal surface, servomotor IV 10 is installed on counter-rotating platform 9, and servomotor III 8 is connected to PLC.PLC controls servomotor III 8 and rotates, and servomotor III 8 driver inversion platform 9 is longitudinally realizing rotating at any angle, and control accurately, structure is simple.
The material recognizing device that can also comprise shredder and be placed on material conveyor, the backing paper that in labelling machine, chopping machine exports after printing enters in shredder.Material means of identification is connected to industrial computer, and material recognizing device is the one in visual identifying system or Processing in Barcode Recognizing System.Traditional backing paper unreeling mechanism needs a backrush power adjustable speed motor, and motor carries out work along with the printing action needs of print engine, realizes the backrush of label backing paper and can send action.And adopt shredder can directly carry out pulverization process by printing the backing paper after peeling off, and be recovered in device interior waste paper collection bag for subsequent use, operating time when manually changing paper can be shortened.Traditional backrush mode, not only needs more to renew paper when manually changing paper, also waste paper will be taken off simultaneously.And be fixedly intricate operation carrying out backrush, fixing bad, also easily affect printing effect.Material information can identify by visual identifying system within sweep of the eye, and it is low for the positioning accuracy request of material when identifying, speed is fast, discrimination is high.More can improve equipment on-line rate by actv., improve result of use, improve client's experience.And traditional bar-code identification possesses skills, degree of ripeness is high, the feature of low cost of manufacture.
The invention still further relates to the control method of the multidirectional full coordinate automatic printing labeling system of a kind of real-time online, a) industrial computer is according to formula δ=δ
x-δ
φcalculate δ opening time that whole system completes one-period, δ in formula
xfor the minimum time that X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device and labeling head driving apparatus order performs, φ is can the concerted action time in X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, δ
φfor each actuating device can concerted action time sum, φ=φ
a-φ
d, φ in formula
aconstant is surveyed, φ the longest opening time needed for its range demands for this actuating device completes
dsurvey constant the shortest opening time needed for its range demands for this actuating device completes, industrial computer issues movement instruction according to the δ calculated and carries out action operation to PLC, PLC according to instruction accessory drive.By calculating δ, δ (δ →-∞) minimal time be made, needs be exactly the harmony of action between each mechanism, make the coordination performance between each mechanism optimum.Object is in order to coordinated operation between system equipment firmware subsystem, when each equipment firmware subsystem runs, sequence of operation with coordinate, need complete as required.The prerequisite of execution is that instructions issues accurately and timely, various actions information acquisition timely, and the efficiency that whole device systems is finished the work is higher.
D) industrial computer is according to formula ε=(β
t-β
0) ± (β
me± β
de± β
ie) calculate the actual motion distance ε of X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, β in formula
tfor the coordinate of ground point of this actuating device, β
0for the origin of this actuating device, β
mevalue is greater than 0 and is less than the resetting error amount in this actuating device unit time, β
defor the error amount that the processing of this actuating device allows, β
iefor the actual error value after this actuating device installation, industrial computer issues movement instruction to PLC according to the ε calculated.The coordinate of some labeling locations point, what impact attached precision has following factor, 1, the kinematic error of path of motion, 2, the error of equipment design itself, 3, equipment installation time site error.Obtain the exact value of ε by calculating, PLC installs track and designing requirement issues operating instruction, can the mechanical mechanism of abatement apparatus, the position vector error produced because of design and motion displacement and mechanical error.Because the error that above reason produces, we are referred to as side-play amount.
Claims (10)
1. the multidirectional full coordinate automatic printing labeling system of real-time online, comprising for carrying the material conveyor needing labeling logistics, it is characterized in that, also comprise:
X, to slide (3), is positioned at handling and conveying machine side and drives itself and the perpendicular direction of counterpart material conveyer throughput direction to slide by X-axis actuating device;
Y-direction slide (5), it drives it to slide up and down along the relative X in direction perpendicular to horizontal surface to slide (3) by Y-axis actuating device;
Horizontal rotation actuating device, be installed on Y-direction slide (5), its lower end is horizontally installed with labeling head driving apparatus, for driving labeling head driving apparatus cw or rotate counterclockwise in the horizontal direction;
And labeling head (12), it is fixed on labeling head driving apparatus, and described labeling head driving apparatus drives labeling head (12) stretch out laterally or internally retract.
2. the multidirectional full coordinate automatic printing labeling system of real-time online according to claim 1, is characterized in that: also comprise and being installed on Y-direction slide (5) for driving horizontal rotation actuating device vertically cw or longitudinal device for revolving and driving of rotating counterclockwise.
3. the multidirectional full coordinate automatic printing labeling system of real-time online according to claim 1, is characterized in that: also comprise shredder, and the backing paper that in labelling machine, chopping machine exports after printing enters in shredder.
4. the multidirectional full coordinate automatic printing labeling system of real-time online according to claim 1, it is characterized in that: also comprise the material recognizing device be arranged on material conveyor, described material recognizing device is connected to industrial computer, and material recognizing device is the one in visual identifying system or Processing in Barcode Recognizing System.
5. the multidirectional full coordinate automatic printing labeling system of real-time online as claimed in any of claims 1 to 4, it is characterized in that: described X-axis actuating device comprises leading screw I (2) and the drive motor that be connected coaxial with leading screw I (2), described drive motor is connected to PLC, the axis of described leading screw I (2) parallels with horizontal surface and perpendicular with material conveyor throughput direction, described X is in transmission connection to slide (3) by pair of nut and leading screw I (2), and described drive motor is the one in servomotor I (1) or stepping motor.
6. the multidirectional full coordinate automatic printing labeling system of real-time online as claimed in any of claims 1 to 4, it is characterized in that: described Y-axis actuating device comprises the support (4) be installed on X-axis actuating device, rotation is installed on leading screw II (6) on support (4) and the drive motor that be connected coaxial with leading screw II (6), described drive motor is connected to PLC, axis and the horizontal surface of described leading screw II (6) are perpendicular, described Y-direction slide (5) is in transmission connection by pair of nut and leading screw II (6), described drive motor is the one in servomotor II (7) or stepping motor.
7. the multidirectional full coordinate automatic printing labeling system of real-time online as claimed in any of claims 1 to 4, it is characterized in that: described horizontal rotation actuating device is servomotor IV (10), output shaft axis and the horizontal surface of described servomotor IV (10) are perpendicular, and described servomotor IV (10) is connected to PLC.
8. the multidirectional full coordinate automatic printing labeling system of real-time online as claimed in any of claims 1 to 4, is characterized in that: described labeling head driving apparatus is the one in cylinder (11) or electric pushrod.
9. the multidirectional full coordinate automatic printing labeling system of real-time online according to claim 7, it is characterized in that: described longitudinal device for revolving and driving comprises the servomotor III (8) be installed on Y-direction slide (5) and the counter-rotating platform (9) be connected with servomotor III (8) output shaft, the output shaft axis of described servomotor III (8) parallels with horizontal surface, described servomotor IV (10) is installed on counter-rotating platform (9), and described servomotor III (8) is connected to PLC.
10. control power and require a control method for the multidirectional full coordinate automatic printing labeling system of real-time online in 1, it is characterized in that: a) industrial computer is according to formula δ=δ
x-δ
φcalculate δ opening time that whole system completes one-period, δ in formula
xfor the minimum time that X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device and labeling head driving apparatus order performs, φ is can the concerted action time in X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, δ
φfor each actuating device can concerted action time sum, φ=φ
a-φ
d, φ in formula
aconstant is surveyed, φ the longest opening time needed for its range demands for this actuating device completes
dsurvey constant the shortest opening time needed for its range demands for this actuating device completes, industrial computer issues movement instruction according to the δ calculated and carries out action operation to PLC, PLC according to instruction accessory drive;
D) industrial computer is according to formula ε=(β
t-β
0) ± (β
me± β
de± β
ie) calculate the actual motion distance ε of X-axis actuating device, Y-axis actuating device, horizontal rotation actuating device or labeling head driving apparatus, β in formula
tfor the coordinate of ground point of this actuating device, β
0for the origin of this actuating device, β
mevalue is greater than 0 and is less than the resetting error amount in this actuating device unit time, β
defor the error amount that the processing of this actuating device allows, β
iefor the actual error value after this actuating device installation, industrial computer issues movement instruction according to the ε calculated.
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WO2019061465A1 (en) * | 2017-09-30 | 2019-04-04 | 惠州市美联友创实业有限公司 | Label attaching mechanism for attaching label to product |
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