CN104890262B - Method for manufacturing corrosion-resistant and flame-retardant glass steel grid through pultrusion profile production system - Google Patents

Method for manufacturing corrosion-resistant and flame-retardant glass steel grid through pultrusion profile production system Download PDF

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Publication number
CN104890262B
CN104890262B CN201510285316.4A CN201510285316A CN104890262B CN 104890262 B CN104890262 B CN 104890262B CN 201510285316 A CN201510285316 A CN 201510285316A CN 104890262 B CN104890262 B CN 104890262B
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China
Prior art keywords
glass fiber
guide plate
curing
heating
flame
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Expired - Fee Related
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CN201510285316.4A
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Chinese (zh)
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CN104890262A (en
Inventor
季宏亮
陈道斌
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Jiangsu Oland New Material Technology Co ltd
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Jiangsu New Mstar Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/50Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/521Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10Coating or impregnating independently of the moulding or shaping step
    • B29B15/12Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/14Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length of filaments or wires
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention discloses a method for manufacturing a corrosion-resistant and flame-retardant glass steel grid through a pultrusion profile production system. The method comprises the following steps: glass fiber filaments are leaded into a guide system; and unsaturated polyester resins, a flame retardant, an antiaging agent, a curing agent, an accelerant and a reduction inhibitor are formed to flame-retardant resin mixed liquid for filling in an impregnation device with the mass proportion of 100: 10-30: 3-5: 1-2: 2-3: 0.5-1.5, then enter a molding system for dipping, enter a heating curing device for curing, are cooled and demolded to enter a reciprocating traction device for towing, and enter a cutting device for cutting and finishing to obtain a product. The method can flexibly manufacture according to the production requirements, adopts a continuous production process to cut according to a specified dimension, and is high in production efficiency, stable, safe and reliable.

Description

The method that corrosion resistant fireproof glass steel grating is manufactured by drawing and extruding section bar production system
Technical field
The present invention relates to composite manufacture field, and in particular to one kind manufactures corrosion resistant resistance by drawing and extruding section bar production system The method of combustion glass-fiber reinforced plastic grille.
Background technology
Glass fibre is a kind of Inorganic Non-metallic Materials of excellent performance, and species is various, and advantage is good insulating, thermostability By force, corrosion resistance is good, high mechanical strength, but having the disadvantage property is crisp, and wearability is poor.It is with glass bead or discarded glass as raw material Jing high temperature meltings, wire drawing, doff, the technique such as weave cotton cloth are manufactured into, and a diameter of several microns to twenties meters of its monofilament are micro- Rice, equivalent to the 1/20-1/5 of a hairline, is all made up of per bundle fiber precursor hundreds of even thousands of monofilament.Glass Fiber is typically used as the national economy such as the reinforcing material in composite, electrically insulating material and heat-insulating material, circuit substrate Every field.
Fiberglass(FRP)Also referred to as GFRP, i.e. fiber-reinforced plastic, refer generally to glass fiber reinforcement unsaturated polyester, Epoxy resin and phenolic resin as matrix resin.With the reinforced plastics that glass fibre or its product make reinforcing material, appellation is glass fibre Reinforced plastics, or appellation fiberglass.Due to the resin variety difference for being used, therefore there are organic toughened glass, fiber glass epoxy, phenol The title of aldehyde fiberglass.Light weight and hard, non-conductive, high mechanical strength, recycle it is few, it is corrosion-resistant.Steel manufacturing machine can be replaced Device part and automobile, ship housing etc..
The basis of pulling and extruding glass fiber section bar is resin and glass fibre(Including cloth, felt etc.), it is with fiber(Including Glass fibre, carbon fiber, organic fiber and other metals, non-metallic fibers)For reinforcing material, with resin(Mainly asphalt mixtures modified by epoxy resin Fat, alkyd resin, phenolic resin)For glue crosslinking agent, other auxiliary auxiliary material (major auxiliary burdens:Releasing agent, firming agent, catalyst, Envelope mould agent, UV light stabilizers, clean mould water, gel coat etc.) be composited.It has that high temperature resistant, anticorrosive, intensity are high, proportion is little, Moisture absorption is low, extension is little and a series of excellent specific properties such as good that insulate.
The content of the invention
The purpose of the present invention, is to overcome above-mentioned limitation, flexibly can be manufactured according to production requirement so as to provide one kind, is adopted Cut by given size with continuous production processes, production efficiency is high, it is stable and safe and reliable by drawing and extruding section bar production system The method of manufacture corrosion resistant fireproof glass steel grating.
The purpose of the present invention is achieved through the following technical solutions:One kind manufactures corrosion resistant resistance by drawing and extruding section bar production system The method of combustion glass-fiber reinforced plastic grille, step is as follows:
A, by glass fiber uniform winding into hollow tubular, hollow cylinder is placed in rotating roller, by multiple glass fibre It is standby on the creel that silk rotating roller is placed on yarn field, while the silk head of glass fiber is involved into preparation is put into guide plate;
B, by silk head import guidance system in, guidance system include the first guide plate, the second guide plate and the 3rd guide plate, Live-roller is provided between second guide plate and the 3rd guide plate, silk head is fixed so as to glass by each guide plate, live-roller Cellosilk can persistently drive to impregnation equipment;
C, glass fiber yarn be wound in rotating roller be placed in dipping device side, at the same by glass fiber yarn one put In glass fiber silk head both sides, treat while entering dipping device;
D, by unsaturated polyester resin, fire retardant, age resister, firming agent, accelerator, anti-depressant prescription composition flame-retarded resin mix In closing liquid injection dipping device, its mass ratio is 100:10-30:3-5:1-2:2-3:0.5-1.5;
E, glass fiber and glass fiber yarn are imported dipping device it is sufficiently impregnated with, subsequently into formation system, molding System includes multiple maceration tanks with plastotype function is oriented to;
The device that is heating and curing is entered after F, dip forming, the device that is heating and curing has pressurization function, cools down after solidification simultaneously The demoulding;
Drawn into reciprocating traction device after G, cooling and demolding, entering back into cutter sweep carries out cutting finishing, obtained Product.
Preferably, the first guide plate, the second guide plate and the 3rd guide plate have transverse groove and cannelure.
Preferably, formation system has three-decker, and upper strata is transverse holes arrangement, and plastotype function is upper for grid sheet material Surface;Middle level is longitudinal hole arrangement, and plastotype function is the left and right side of grid sheet material;Lower floor is liquid storage tank, and plastotype function is lattice The lower surface of screen material, the glass fiber after the derived dipping of three-decker enters the device that is heating and curing.
Preferably, firming agent is peroxidating ketone mixture, and the accelerator is cobalt class accelerator, and the anti-depressant prescription is Silicon dioxide, the age resister is UV type age resisters.
Preferably, the temperature that is heating and curing is 120-150 DEG C, keeps 1.5-2 hours heat time heating time.
Preferably, reciprocating type tracting device is provided with the first traction machine and the second traction machine, two traction machine asynchronous workings, Product is imported cutter sweep by the second traction machine.
Preferably, obtaining needs inspection after product, and defective product is repaired or done over again by other fillers.
In sum, the present invention has advantages below:Flexibly can manufacture according to production requirement, using continuous production processes Cut by given size, production efficiency is high, it is stable and safe and reliable.
Description of the drawings
Fig. 1 is drawing and extruding section bar operation system structure sketch;
Label in figure:The guide plates of 1- first, the guide plates of 2- second, the guide plates of 3- the 3rd, 4- dipping devices, 5- molding system System, 6- are heating and curing device, 7- reciprocating traction devices, 8- cutter sweeps.
Specific embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment, the invention will be further described, the embodiment It is only used for explaining the present invention, does not constitute limiting the scope of the present invention.
Embodiment 1:A kind of method for manufacturing corrosion resistant fireproof glass steel grating by drawing and extruding section bar production system, step is such as Under:By glass fiber uniform winding into hollow tubular, hollow cylinder is placed in rotating roller, by multiple glass fiber rotating rollers It is standby on the creel being placed on yarn field, while the silk head of glass fiber is involved into preparation is put into guide plate;Silk head is led To in system, guidance system includes the first guide plate 1, the second guide plate 2 and the 3rd guide plate 3, and the second guide plate 2 and the 3rd is led Live-roller is provided between plate 3, silk head is fixed so that glass fiber can persistently be driven by each guide plate, live-roller To impregnation equipment 4;First guide plate 1, the second guide plate 2 and the 3rd guide plate 3 have transverse groove and cannelure;By glass fibre Yarn is wound in rotating roller and is placed in the side of dipping device 4, at the same by glass fiber yarn one be placed in glass fiber silk two Side, treats to enter dipping device 4 simultaneously;By unsaturated polyester resin, fire retardant, age resister, firming agent, accelerator, anti-depressant prescription In composition flame-retarded resin mixed liquor injection dipping device 4, its mass ratio is 100:20:2:1.5:2.5:1;By glass fiber Dipping device 4 is imported with glass fiber yarn to be sufficiently impregnated with, subsequently into formation system 5, formation system includes that multiple bands are oriented to modeling The maceration tank of type function;The device 6 that is heating and curing is entered after dip forming, the device 6 that is heating and curing has pressurization function, solidification simultaneously Cooling and demolding afterwards;Drawn into reciprocating traction device 7 after cooling and demolding, entering back into cutter sweep 8 carries out cutting finishing, obtains Obtain product;Formation system 5 has three-decker, and upper strata is transverse holes arrangement, and plastotype function is the upper surface of grid sheet material;Middle level For longitudinal hole arrangement, plastotype function is the left and right side of grid sheet material;Lower floor is liquid storage tank, and plastotype function is under grid sheet material Surface, the glass fiber after the derived dipping of three-decker enters the device 6 that is heating and curing.Firming agent is the mixing of peroxidating ketone Thing, the accelerator is cobalt class accelerator, and the anti-depressant prescription is silicon dioxide, and the age resister is UV type age resisters.Plus Heat curing temperature is 135 DEG C, keeps 1.75 hours heat time heating time.Reciprocating type tracting device 7 is provided with the first traction machine and second and leads Draw machine, product is imported cutter sweep 8 by two traction machine asynchronous workings, the second traction machine.Obtaining needs inspection after product, and will Defective product is repaired or done over again by other fillers.
Embodiment 2:Unsaturated polyester resin, fire retardant, age resister, firming agent, accelerator, anti-depressant prescription constitute fire-retardant tree In fat mixed liquor injection dipping device 4, its mass ratio is 100:10:3:1:2:0.5, firming agent is the mixing of peroxidating ketone Thing, accelerator is cobalt class accelerator, and anti-depressant prescription is silicon dioxide, and age resister is UV type age resisters;The device 6 that is heating and curing is same When there is pressurization function, the temperature that is heating and curing be 120 DEG C, keep heat time heating time 1.5 hours, cooling and demolding after solidification.
Embodiment 3:Unsaturated polyester resin, fire retardant, age resister, firming agent, accelerator, anti-depressant prescription constitute fire-retardant tree In fat mixed liquor injection dipping device 4, its mass ratio is 100:30:5:2:3:1.5, firming agent is the mixing of peroxidating ketone Thing, accelerator is cobalt class accelerator, and anti-depressant prescription is silicon dioxide, and age resister is UV type age resisters;The device 6 that is heating and curing is same When there is pressurization function, the temperature that is heating and curing be 150 DEG C, keep heat time heating time 2 hours, cooling and demolding after solidification.

Claims (1)

1. it is a kind of by drawing and extruding section bar production system manufacture corrosion resistant fireproof glass steel grating method, it is characterised in that step is such as Under:
A, by glass fiber uniform winding into hollow tubular, hollow cylinder is placed in rotating roller, by multiple glass fibers rotation It is standby on the creel that transfer roller is placed on yarn field, while the silk head of glass fiber is involved into preparation is put into guide plate;
B, by silk head import guidance system in, guidance system include the first guide plate(1), the second guide plate(2)It is oriented to the 3rd Plate(3), second guide plate(2)With the 3rd guide plate(3)Between be provided with live-roller, by silk head pass through each guide plate, transmission Roller is fixed so that glass fiber can persistently drive to impregnation equipment(4);
C, glass fiber yarn is wound in rotating roller it is placed in dipping device(4)Side, at the same by glass fiber yarn one put In glass fiber silk head both sides, treat while entering dipping device(4);
D, by unsaturated polyester resin, fire retardant, age resister, firming agent, accelerator, anti-depressant prescription composition flame-retarded resin mixed liquor Injection dipping device(4)In, its mass ratio is 100:10-30:3-5:1-2:2-3:0.5-1.5;
E, glass fiber and glass fiber yarn are imported into dipping device(4)It is sufficiently impregnated with, subsequently into formation system(5), into Type system includes multiple maceration tanks with plastotype function is oriented to;
The device that is heating and curing is entered after F, dip forming(6), the device that is heating and curing(6)There is pressurization function, solidification simultaneously Cooling and demolding afterwards;
Reciprocating traction device is entered after G, cooling and demolding(7)Drawn, entered back into cutter sweep(8)Cutting finishing is carried out, is obtained Obtain product;
First guide plate(1), the second guide plate(2)With the 3rd guide plate(3)There are transverse groove and cannelure;
The formation system(5)With three-decker, upper strata is transverse holes arrangement, and plastotype function is the upper surface of grid sheet material; Middle level is longitudinal hole arrangement, and plastotype function is the left and right side of grid sheet material;Lower floor is liquid storage tank, and plastotype function is grid sheet material Lower surface, the glass fiber after the derived dipping of three-decker enters the device that is heating and curing(6);
The firming agent is peroxidating ketone mixture, and the accelerator is cobalt class accelerator, and the anti-depressant prescription is silicon dioxide, The age resister is UV type age resisters;
It is described to be heating and curing temperature for 120-150 DEG C, keep 1.5-2 hours heat time heating time;
The reciprocating type tracting device(7)It is provided with the first traction machine and the second traction machine, two traction machine asynchronous workings, second leads Draw machine and product is imported into cutter sweep(8);
Inspection is needed after the acquisition product, and defective product is repaired or done over again by other fillers.
CN201510285316.4A 2015-05-29 2015-05-29 Method for manufacturing corrosion-resistant and flame-retardant glass steel grid through pultrusion profile production system Expired - Fee Related CN104890262B (en)

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CN105742999A (en) * 2016-04-12 2016-07-06 许玉蕊 Three-proof power distribution box with automatic fire extinguishing function
CN107415277B (en) * 2017-06-16 2019-07-26 新誉集团有限公司 A kind of preparation method of rail traffic air-conditioning composite material grid
CN108102407A (en) * 2017-12-28 2018-06-01 江苏飞博尔新材料科技有限公司 A kind of manufacturing method of high fire-retardance FRP pultruded products
CN108481764A (en) * 2018-05-21 2018-09-04 泰安市中研复合材料科技有限公司 A kind of method and device preparing grating band using composite fibre
CN109457685A (en) * 2018-09-28 2019-03-12 李宏福 A kind of thermoplastic molding grating, preparation method, application and its intermediary material
CN110591281A (en) * 2019-04-01 2019-12-20 洛阳双瑞橡塑科技有限公司 Grid and preparation method thereof
CN110591282A (en) * 2019-04-01 2019-12-20 洛阳双瑞橡塑科技有限公司 Fireproof grating and preparation method thereof
CN110641050A (en) * 2019-09-28 2020-01-03 山东北方玻璃钢工程有限公司 Manufacturing process of composite material bracket for supporting crops
KR102438624B1 (en) * 2020-12-21 2022-08-31 주식회사 효진엔지니어링 Semi-incombustible resin composition for FRP pultrusion
CN112795157A (en) * 2021-01-12 2021-05-14 江苏时瑞新材料科技有限公司 Novel heavy-duty glass fiber reinforced plastic grid and preparation method thereof

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CN101316695A (en) * 2005-11-23 2008-12-03 米尔加德制造有限公司 Method for producing pultruded components
CN103468015A (en) * 2013-08-08 2013-12-25 南通时瑞塑胶制品有限公司 Fiber reinforced plastic grid with automatic luminescence function, and production process thereof
CN103660314A (en) * 2013-12-18 2014-03-26 冀州中意复合材料科技有限公司 Automatic continuous production device for fiber reinforced plastic gratings

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Publication number Priority date Publication date Assignee Title
CN101316695A (en) * 2005-11-23 2008-12-03 米尔加德制造有限公司 Method for producing pultruded components
CN103468015A (en) * 2013-08-08 2013-12-25 南通时瑞塑胶制品有限公司 Fiber reinforced plastic grid with automatic luminescence function, and production process thereof
CN103660314A (en) * 2013-12-18 2014-03-26 冀州中意复合材料科技有限公司 Automatic continuous production device for fiber reinforced plastic gratings

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