CN104886648A - A direct-fired egg roll machine and a rolling process - Google Patents

A direct-fired egg roll machine and a rolling process Download PDF

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Publication number
CN104886648A
CN104886648A CN201510283622.4A CN201510283622A CN104886648A CN 104886648 A CN104886648 A CN 104886648A CN 201510283622 A CN201510283622 A CN 201510283622A CN 104886648 A CN104886648 A CN 104886648A
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egg
wheel
direct
cast iron
note
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CN201510283622.4A
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CN104886648B (en
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洪浩楠
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Abstract

The present invention discloses a direct-fired egg roll machine and a rolling process, and the egg roll machine can produce four egg rolls simultaneously and comprises a machine frame, a roasting wheel, a partition cutting mechanism, a heating and baking mechanism, four molding and filling mechanisms and four cutting and material regulating mechanisms; the roast wheel and the partition cutting mechanism are arranged inside the machine frame, and include an iron casting roasting wheel, a material coating system, a support bearing device, a drive system and a partition cutting and exporting mechanism; the heating and baking mechanism is installed at the middle-lower part of the iron casting roasting wheel and includes a bottom fire spraying device and a surface baking device; the molding and filling mechanisms are mounted in front of the machine frame and connected with the partition cutting and exporting mechanism, and include four molding wheel devices, four filling devices and a driving device; and the cutting and material regulating mechanisms are mounted in the front right side of the machine frame and connected with the molding and filling mechanisms, and include four guiding grooves, four cutting devices and four material falling grooves. The direct-fired egg roll machine ensures controllability of product parameters and quality of products in the production process, and greatly improves productivity and production quality.

Description

A kind of direct-fired egg-biscuit-roll machine and coiling process
Technical field
The present invention relates to egg roll production technical field, particularly relate to a kind of direct-fired egg-biscuit-roll machine simultaneously can producing four egg rolls.
Background technology
Egg roll makes raw material with egg, oil, Self-raising flour and berry sugar to stir, and then decocts or baking, then be rolled into bar-shaped, inject sandwich material.Light yellow crisp egg roll is all-ages popular food, easily changes, aromatic flavour, crispy in taste, nutritious and be loved by the people with its entrance, and due to the huge market demand, Today, most egg roll is all produced by egg roll production equipment.
Existing egg roll production equipment is owing to being subject to the restriction of structure and production product quality on the market, can only produce 1 to 2 egg roll simultaneously.When the egg roll quantity of producing increases simultaneously, the size of its production equipment increases, dependency structure increases, complex circuit, cause various space layout and the upper insoluble problem of operation, meanwhile, due to the restriction of heating system, cause in egg roll slurry bake process inequality of being heated, have a strong impact on product quality.But producing the quantitative limitation of egg roll number makes again production efficiency be difficult to improve, and constrains the egg roll level of production simultaneously.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of direct-fired egg-biscuit-roll machine.
Object of the present invention is realized by following technical scheme:
A kind of direct-fired egg-biscuit-roll machine, this egg-biscuit-roll machine can produce four egg rolls simultaneously, comprising: frame, roasting wheel and subregion cutting mechanism, heated baking mechanism, shaping note concentric mechanism and cut-out material tidying mechanism;
Described roasting wheel and subregion cutting mechanism are arranged on the inside of described frame, comprise cast iron roasting wheel, vanish system, spring bearing device, drive system and subregion cutting export agency;
Described heated baking mechanism is arranged on cast iron roasting wheel middle and lower part, comprises fire in a stove before fuel is added injection apparatus and surperficial apparatus for baking;
Described shaping note concentric mechanism is arranged on frame front, and cuts export agency with subregion and be connected, and comprises briquetting roller device, note center device and drive unit;
Described cut-out material tidying mechanism is arranged on frame forward right side, is connected, comprises guide groove, shearing device and charging conduit with shaping note concentric mechanism.
A coiling process for direct-fired egg-biscuit-roll machine, described coiling process can produce four egg rolls simultaneously, and its process comprises:
Spraying slurry bakes wheel outer surface in cast iron, forms slurry band;
By cast iron Kao Lun heated baking mechanism to toast slurry band uniformly;
The slurry band toasted is divided into four slurry bands by subregion cutting export agency, and derives to shaping note concentric mechanism;
Described four slurry bands are wrapped in four note heart pipe surfaces, form four egg rolls rectangular;
By note heart pipe will note heart material injection egg roll rectangular in;
Cutterhead cut-out formation four egg rolls are sent into through guide groove by rectangular for described egg roll.
Compared with prior art, one or more embodiment of the present invention can have the following advantages by tool:
Can realize producing four egg rolls simultaneously, and controllability and product quality that 100% ensures product parameters in production process, compared with existing egg roll production equipment, substantially increase productivity ratio and the quality of production.
Accompanying drawing explanation
Fig. 1 is direct-fired egg-biscuit-roll machine structural representation;
Fig. 2 is roasting wheel and subregion cutting mechanism partial enlarged drawing;
Fig. 3 is the direct-fired egg-biscuit-roll machine right side view simultaneously can producing four egg rolls.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, illustrate direct-fired egg-biscuit-roll machine structure, this direct-fired egg-biscuit-roll machine can produce four egg rolls simultaneously, and described egg-biscuit-roll machine comprises: frame 1, roasting wheel and subregion cutting mechanism, heated baking mechanism, shaping note concentric mechanism and cut-out material tidying mechanism;
Described roasting wheel and subregion cutting mechanism are arranged on the inside of described frame, comprise cast iron and bake wheel 2, vanish system, spring bearing device 3, drive system 4 and subregion cutting export agency;
Described heated baking mechanism is arranged on cast iron roasting wheel middle and lower part, comprises fire in a stove before fuel is added injection apparatus 5 and surperficial apparatus for baking 6;
Described shaping note concentric mechanism is arranged on frame front, and cuts export agency with subregion and be connected, and comprises briquetting roller device, note center device and drive unit;
Described cut-out material tidying mechanism is arranged on frame forward right side, is connected, comprises guide groove 7, shearing device and charging conduit 8 with shaping note concentric mechanism.
As shown in Figure 2, illustrate roasting wheel and subregion cutting mechanism partial enlargement structure, above-mentioned cast iron is baked wheel and is supported by the spring bearing device split in core wheel both sides, and positioned vertical is in the inside of frame, is driven by drive system 4; Described spring bearing device and drive system are arranged in frame; Described vanish system is made up of four application devices 9, and described application device 9 level is arranged on the horizontal cross bar 10 that is connected with frame, and spout is aimed at cast iron and baked wheel outer surface; Described subregion cutting export agency is made up of three blades 11 and an arc separation baffles 12, and described blade is close to cast iron and is baked wheel outer surface; Described arc separation baffles is provided with four stepped point edges, and is placed in above set of blades.Described three ascending settings of blade lengths, and bake wheel outer surface at cast iron and arrange from top to bottom by length from small to large.
Above-mentioned fire in a stove before fuel is added injection apparatus is made up of ten row's Gas Direct-fired shower nozzles 13, and wheel 2 lower inner baked by the cast iron that is placed in; Respectively distribute in roasting wheel both sides five rows, and often row has three combustion gas spouts, totally three ten combustion gas spouts.
Described surperficial apparatus for baking is made up of ten infrared radiator, splits roasting wheel both sides, below (five, every side) of cast iron, and corresponding with above-mentioned fire in a stove before fuel is added injection apparatus.
As shown in Figure 3, illustrate direct-fired egg-biscuit-roll machine right side view, above-mentioned briquetting roller device is provided with four, and is made up of briquetting roller 14 and bracing or strutting arrangement 15, is arranged on the top of note center device, and is connected with drive unit 17 by universal joint; Described note center device is provided with four, and is made up of note heart pipe 18 and feeder 19; Described drive unit is made up of at least eight motors 20.
Described shearing device is provided with four, and relative with above-mentioned four shaping note concentric mechanisms respectively, described shearing device is made up of servomotor 21, shaft coupling 22 and cutterhead 23; Described guide groove 7 is arranged on cutterhead porch, and guide groove axle center and note heart pipe 18 axial line are in the same horizontal line, tightly to heart pipe of showwing loving care for; Described charging conduit 8 is provided with four, is arranged on cutterhead 23 exit respectively.
The present embodiment additionally provides a kind of coiling process of direct-fired egg-biscuit-roll machine, and described coiling process can produce four egg rolls simultaneously, and its process comprises the following steps:
Step 10 spraying slurry bakes wheel outer surface in cast iron, forms slurry band;
By vanish system, pulp spraying being coated in cast iron bakes on wheel outer surface, forms slurry band, simultaneously the width of adjustable slurry band.
Step 20 by cast iron Kao Lun heated baking mechanism to toast slurry band uniformly;
The uniform rotation under drive system effect of the roasting wheel of cast iron, the roasting wheel of cast iron toasts slurry band equably under heated baking mechanism.
The slurry band toasted is divided into four slurry bands by subregion cutting export agency by step 30, and derives to shaping note concentric mechanism;
Described four slurry bands are wrapped in four note heart pipe surfaces by step 40, form four egg rolls rectangular;
Four slurry bands of deriving are wrapped in four note heart pipe surfaces respectively under the traction of four briquetting rollers, form four egg rolls rectangular.
Step 50 by note heart pipe will note heart material injection egg roll rectangular in;
Step 60 sends into cutterhead cut-out formation four egg rolls by rectangular for described egg roll through guide groove; Then control by Serve Motor Control cutter rotating speed the egg roll length that cuts out, egg roll cut enters next process through charging conduit derivation.
Although the embodiment disclosed by the present invention is as above, the embodiment that described content just adopts for the ease of understanding the present invention, and be not used to limit the present invention.Technical staff in any the technical field of the invention; under the prerequisite not departing from the spirit and scope disclosed by the present invention; any amendment and change can be done what implement in form and in details; but scope of patent protection of the present invention, the scope that still must define with appending claims is as the criterion.

Claims (7)

1. a direct-fired egg-biscuit-roll machine, is characterized in that, described egg-biscuit-roll machine can produce four egg rolls simultaneously, comprising: frame, roasting wheel and subregion cutting mechanism, heated baking mechanism, shaping note concentric mechanism and cut-out material tidying mechanism;
Described roasting wheel and subregion cutting mechanism are arranged on the inside of described frame, comprise cast iron roasting wheel, vanish system, spring bearing device, drive system and subregion cutting export agency;
Described heated baking mechanism is arranged on cast iron roasting wheel middle and lower part, comprises fire in a stove before fuel is added injection apparatus and surperficial apparatus for baking;
Described shaping note concentric mechanism is arranged on frame front, and cuts export agency with subregion and be connected, and comprises briquetting roller device, note center device and drive unit;
Described cut-out material tidying mechanism is arranged on frame forward right side, is connected, comprises guide groove, shearing device and charging conduit with shaping note concentric mechanism.
2. direct-fired egg-biscuit-roll machine as claimed in claim 1, is characterized in that,
Described cast iron is baked wheel and is supported by the spring bearing device split in core wheel both sides, and positioned vertical is in the inside of frame;
Described spring bearing device and drive system are arranged in frame;
Described vanish system is made up of four application devices, and described application device level is arranged on the horizontal cross bar that is connected with frame, and spout is aimed at cast iron and baked wheel outer surface;
Described subregion cutting export agency is made up of three blades and an arc separation baffles, and described blade is close to cast iron and is baked wheel outer surface; Described arc separation baffles is provided with four stepped point edges, and is placed in above set of blades.
3. direct-fired egg-biscuit-roll machine as claimed in claim 2, is characterized in that, described three ascending settings of blade lengths, and bakes wheel outer surface at cast iron and arrange from top to bottom by length from small to large.
4. direct-fired egg-biscuit-roll machine as claimed in claim 1, is characterized in that,
Described fire in a stove before fuel is added injection apparatus is made up of ten row's Gas Direct-fired shower nozzles, the cast iron that is placed in roasting wheel lower inner;
Described surperficial apparatus for baking is made up of ten infrared radiator, splits in both sides, cast iron roasting wheel below, and corresponding with above-mentioned fire in a stove before fuel is added injection apparatus.
5. direct-fired egg-biscuit-roll machine as claimed in claim 1, is characterized in that,
Described briquetting roller device is made up of briquetting roller and bracing or strutting arrangement, is arranged on the top of note center device, and is connected with drive unit by universal joint;
Described note center device is by noting heart pipe and feeder forms;
Described drive unit is made up of at least eight motors.
6. direct-fired egg-biscuit-roll machine as claimed in claim 1, is characterized in that,
Described shearing device is made up of servomotor, shaft coupling and cutterhead;
Described guide groove is arranged on cutterhead porch, and guide groove axle center and note heart pipe axial line are in the same horizontal line, tightly to heart pipe of showwing loving care for;
Described charging conduit is arranged on cutterhead exit.
7. a coiling process for direct-fired egg-biscuit-roll machine, is characterized in that, described coiling process can produce four egg rolls simultaneously, and its process comprises:
Spraying slurry bakes wheel outer surface in cast iron, forms slurry band;
By cast iron Kao Lun heated baking mechanism to toast slurry band uniformly;
The slurry band toasted is divided into four slurry bands by subregion cutting export agency, and derives to shaping note concentric mechanism;
Described four slurry bands are wrapped in four note heart pipe surfaces, form four egg rolls rectangular;
By note heart pipe will note heart material injection egg roll rectangular in;
Cutterhead cut-out formation four egg rolls are sent into through guide groove by rectangular for described egg roll.
CN201510283622.4A 2015-05-29 2015-05-29 A kind of direct-fired egg-biscuit-roll machine and coiling process Expired - Fee Related CN104886648B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116138290A (en) * 2023-03-28 2023-05-23 上海康识食品科技有限公司 Wafer roll preparation method, wafer roll and wafer roll preparation equipment

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CN86209420U (en) * 1986-11-22 1987-12-05 沈志径 Baker for baking skin of egg roll
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US3491637A (en) * 1966-12-23 1970-01-27 Gen Mills Inc Cutting apparatus
CN86209420U (en) * 1986-11-22 1987-12-05 沈志径 Baker for baking skin of egg roll
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CN103858947A (en) * 2012-12-11 2014-06-18 酉阳县荞丰农产品开发有限公司 Dough blank cutting apparatus
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116138290A (en) * 2023-03-28 2023-05-23 上海康识食品科技有限公司 Wafer roll preparation method, wafer roll and wafer roll preparation equipment

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