A kind of valve module prosthetic device and method
Technical field
The present invention relates to a kind of valve module prosthetic device and method, belong to railway vehicle brake service technique field.
Background technology
At present, when brake apparatus valve class product is overhauled, a kind of abrasion of the rubber part of valve module (vulcanization member) and impression
Properties of product may be impacted.Valve module rubber base exist cracking and deformation must change, this be unrepairable shape
State.If but the part that is in contact of the valve seat of rubber base is recessed into homogeneous circle or only impression, and new part is not replaced to product
Can have an impact, replace and waste very much again, reparation can be such as carried out to this kind of situation will also greatly save part resource.
The content of the invention
For problem above the invention provides a kind of valve module prosthetic device that can be effectively repaired and method.
In order to solve problem above the invention provides a kind of valve module prosthetic device, it is characterised in that:Including casing sheet
Body, sanding component, sanding component are arranged on box-like body upper surface, and sanding component includes polishing rack, polishing post, track, fixture,
Track is provided with the upper surface both sides of polishing rack, fixture connection is in orbit, and fixture can be moved along track, in polishing rack inwall
It is arranged with groove, the diameter of the length more than polishing post of groove, polishing post is arranged in groove and rotatable, polishing post can be
Moved up and down in groove.
Adjustment polishing post moving up and down in groove is participated in order to reduce manpower, gas is provided with the bottom of polishing post
Post, you can it is motionless in groove that item automatic lifting can be fixed on again polishing post.
Described fixture is selected can up and down stretch and lock motionless fixture.
As a modification of the present invention, dust catcher is provided with box-like body inner bottom part, in sanding component and dust catcher
Between be formed with cavity, dust catcher can effectively siphon away the disintegrating slag of polishing, and the design of cavity can effectively slow down air draught to polishing
Influence.
A kind of valve module restorative procedure, comprises the following steps:
1st step:Recoverable valve module is clipped on fixture, the opposite polishing post of rubber part of valve module;
2nd step:Valve module is moved on into polishing post top along track;
3rd step:According to position of the position adjustment polishing post that need to be polished in groove, position when polishing post remains static
In bottom in groove, when needing to participate in polishing, polishing post is raised to groove internal upper part;
4th step:Be pressed onto valve module on the polishing post of rise by fixture, is polished, and grinding depth is less than or equal to 1mm.
The 3rd described step is specially:
3.1st step:When the rubber part of valve module only needs part to polish, position of the adjustment polishing post in groove, i.e.,
The corresponding polishing post in part for having impression is located at groove internal upper part, and the corresponding post of polishing in intact part is located at bottom in groove, no
Participate in polishing;
3.2nd when the rubber part of valve module needs overall polishing, can be according to the size of the rubber part area that need to be polished
Position of the adjustment polishing post in groove, the polishing post that rubber part is not covered with is located at bottom in groove.
The valve module prosthetic device and method of present invention design can be repaired with efficient.Reduce operative strong
Degree, reduces a large amount of man-hours, has saved replacement cost, energy-efficient and environmental protection and economy.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the structural representation of the utility model groove.
Specific embodiment
As shown in Figure 1, 2, the invention provides a kind of valve module prosthetic device, including box-like body 4, sanding component 1, beat
Mill component 1 is arranged on the upper surface of box-like body 4, and sanding component 1 includes polishing rack, polishing post 1-3, track 1-2, can stretch up and down
The fixture 1-1 motionless with locking, track 1-2 is provided with the upper surface both sides of polishing rack, and fixture 1-1 is connected on track 1-2, folder
Tool 1-1 can be moved along track 1-2, and groove 1-5 is arranged with polishing rack inwall, and the length of groove 1-5 is more than polishing post 1-3
Diameter, polishing post 1-3 is arranged in groove 1-5 and rotatable, and polishing post 1-3 can be moved up and down in groove 1-5, in polishing
Post 1-3 bottoms are provided with gas column 1-6, and dust catcher 3 is provided with the inner bottom part of box-like body 4, the shape between sanding component 1 and dust catcher 3
Into there is cavity 2.
The process repaired using above-mentioned valve module prosthetic device, if the circular impression of more than 1 (being free of 1)
Recoverable valve module is clipped on fixture 1-1 first, the opposite polishing post 1-3 of rubber part of valve module;Again will
Valve module moves on to polishing post 1-3 tops along track 1-2;Then according to the position adjustment polishing post 1-3 that need to be polished in groove 1-5
Interior position;
When the rubber part of valve module only needs part to polish, positions of the adjustment polishing post 1-3 in groove 1-5 have
The corresponding polishing post 1-3 in part of impression is located at groove 1-5 internal upper parts, and the corresponding post 1-3 that polishes in intact part is located at groove 1-5
Interior bottom, is not involved in polishing;
When the rubber part of valve module needs overall polishing, can be beaten according to the adjustment of the size of the rubber part area that need to be polished
Positions of the grinding column 1-3 in groove 1-5, the polishing post 1-3 that rubber part is not covered with is located at bottom in groove 1-5;
Polishing post 1-3 is located at bottom in groove 1-5 when remaining static, when needing to participate in polishing, post 1-3 liters of polishing
To groove 1-5 internal upper parts;
Be pressed onto valve module on the polishing post 1-3 of rise by fixture 1-1, is polished, and grinding depth is less than or equal to 1mm.
The preferred embodiments of the present invention are the foregoing is only, the present invention is not restricted to, for the technology of this area
For personnel, the present invention can have various modifications and variations.It is all within the spirit and principles in the present invention, made any repair
Change, equivalent, improvement etc., should be included within scope of the presently claimed invention.