CN104874858A - Efficient hydraulic broaching machine - Google Patents

Efficient hydraulic broaching machine Download PDF

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Publication number
CN104874858A
CN104874858A CN201410077415.9A CN201410077415A CN104874858A CN 104874858 A CN104874858 A CN 104874858A CN 201410077415 A CN201410077415 A CN 201410077415A CN 104874858 A CN104874858 A CN 104874858A
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China
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broaching machine
fixed
hydraulic
plate
lower bolster
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CN201410077415.9A
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CN104874858B (en
Inventor
钱文超
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SUZHOU CHANGXING MOULD MACHINERY Co Ltd
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SUZHOU CHANGXING MOULD MACHINERY Co Ltd
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Abstract

The invention relates to an efficient hydraulic broaching machine and belongs to the technical field of machining equipment. The efficient hydraulic broaching machine comprises a workbench system, a hydraulic system, an electric control system, a workpiece fixing system and a tool system, wherein the workpiece fixing system and the tool system are disposed on the workbench system; the tool system is connected with the hydraulic system and comprises a blade, a blade fixing block and a connecting rod, the blade is fixed on the blade fixing block, the blade fixing block is disposed at the end of the connecting rod, and the other end of the connecting rod is connected with the hydraulic oil cylinder of the hydraulic system; the workpiece fixing system comprises a first positioning plate, a second positioning plate, a lower die plate and pressing blocks, the lower die plate is fixed on the workbench of the workbench system, the first positioning plate and the second positioning plate are respectively vertically fixed on two sides of the upper surface of the lower die plate, and the pressing blocks are disposed on the upper portions of the first positioning plate and the second positioning plate. The efficient hydraulic broaching machine is simple in structure, high in machining efficiency, and the like.

Description

Efficient hydraulic broaching machine
Technical field
The present invention relates to machining equipment technical field, particularly relate to a kind of efficient hydraulic broaching machine.
Background technology
Broaching machine is a kind of important metal cutting process equipment, and it can do different classification:
Different by finished surface, broaching machine can be divided into internal broacher and external broaching machine.Internal broacher for inner surface of broaching, as splined hole, square hole etc.Workpiece touch end plate or is placed on platform or workbench, and transmission device with broaching tool moving linearly, and picks broaching tool by main cargo chute and auxiliary slide carriage.Internal broacher has horizontal and vertical dividing.The former application is comparatively general, can machining large workpiece, and floor space is larger; The latter's floor space is less, but broach travel is restricted.External broaching machine is used for surface broaching, mainly contains following several: (1) vertical external broaching machine, and workpiece is fixing on the table, and vertically disposed main cargo chute is with broaching tool from top to down broaching workpiece, and floor space is less; (2) side broaching machine, horizontal layout, broaching tool is fixed on edge-on slide carriage, drives drop-down turning work piece, be convenient to chip removal at transmission device, the outer surface of the large plane that is applicable to broach, large surplus, as the large plane of cylinder block and impeller disk tongue-and-groove etc.; (3) continuous broaching machine, the horizontal layout of more employing, is divided into workpiece to fix and two classes fixed by broaching tool.Workpiece fixed class broaching machine carries out continuous broaching by chain-driving one group of broaching tool, is applicable to large-scale workpiece; Broaching tool fixed class broaching machine carries out continuous broaching by the multiple pallet that workpiece is housed of chain-driving by broaching tool, is applicable to middle-size and small-size workpiece.
Vertical broaching machine can be divided into upper pulling type broaching machine and pull-down broaching machine by tool feeding direction.
In addition, gear broaching machine, hydraulic broaching machine, internal thread broaching machine, full-automatic broaching machine, numerical control broaching machine and multitool multistation broaching machine etc. is also had.
At present, still take the method for manual polishing or electric grinder polishing to carry out for the overlaps of blank such as foundry goods class or the cleaning of burr in the world, so both wasted artificial greatly, and inefficiency, meanwhile, precision is also uncontrollable, does not often reach expected effect.Although adopt equipment cleaning overlap or the burrs such as broaching machine in some factories, these broaching machine equipment, and non-dedicated, cleaning effect and efficiency neither be very desirable; Also often adopt the mode pressed down, in cleaning overlap or burring process, for various reasons, make the scrappage of foundry goods add on the contrary, concerning enterprise, cause further economic loss.
Summary of the invention
In order to solve the problems of the technologies described above, the object of this invention is to provide a kind of efficient hydraulic broaching machine, this broaching machine has reasonable in design, effectively improves the stability of foundry goods series products in cleaning overlap or burr processing, ensure that the yields of processing, and efficiency is than features such as like product significantly improve.
The object of the invention is to be achieved through the following technical solutions:
A kind of efficient hydraulic broaching machine, comprise Working gantry system, hydraulic system, electric control system, workpiece fixed system and tooling system, wherein, workpiece fixed system and tooling system are located in Working gantry system; Tooling system is connected with hydraulic system, and tooling system comprises blade, blade fixed block and connecting rod, and blade is fixed on blade fixed block, and blade fixed block is located at the end of connecting rod, and the other end of connecting rod is connected with the hydraulic jack of hydraulic system; Hydraulic system comprises fuel tank, oil transportation motor, oil pipeline and hydraulic jack, and fuel tank is connected with oil transportation motor, oil transportation motor is connected with oil pipeline, oil pipeline is connected with hydraulic jack; Described workpiece fixed system comprises the first location-plate, the second location-plate, lower bolster and briquetting, wherein, lower bolster is fixed on the workbench of Working gantry system, first locating piece and the second locating piece are vertical is respectively fixed on both sides above lower bolster, and briquetting is located at the first location-plate and the second location-plate top.
Described Working gantry system comprises fixed mount, is located at the workbench in the middle part of fixed mount.
Described electric control system comprises broaching machine power supply, distribution box, broaching machine starting switch, scram button, control circuit board, and wherein, control circuit board is located in distribution box, and distribution box, broaching machine starting switch, scram button are located in Working gantry system; Control circuit board is connected with broaching machine power supply, broaching machine starting switch and scram button; Described control circuit board is connected with oil transportation motor.
Described efficient hydraulic broaching machine also comprises protector, and described protector is protection network, and protection network is located at the surrounding on workbench top.
Described workpiece fixed system also comprises lower bolster fixed head, and described lower bolster fixed head is located on workbench, and described lower bolster is fixed on lower bolster fixed head.
Described workpiece fixed system also comprises cope match-plate pattern, and described cope match-plate pattern top is connected with hydraulic jack; Cope match-plate pattern bottom is fixedly connected with lower bolster by support column.
Described support Du is four, is located at the surrounding of cope match-plate pattern respectively.
Described workpiece fixed system also comprises back-up block, and described back-up block is located at the first location-plate, between the second location-plate and briquetting, for supporting briquetting.
By the technical scheme of the invention described above, efficient hydraulic broaching machine of the present invention is mainly applicable to the deburring clearing up and processing work of the foundry goods class part of high ferro railroad track, and it is high that it has production efficiency, and frame for movement is simple, the yields high of converted products.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment structural representation of efficient hydraulic broaching machine of the present invention;
Fig. 2 is a kind of embodiment structural representation of hydraulic system of the present invention;
Fig. 3 is a kind of detailed description of the invention structural representation of Working gantry system of the present invention, electric control system, workpiece fixed system and tooling system;
Fig. 4 is Working gantry system architecture schematic diagram of the present invention;
Fig. 5 is workpiece fixed system structural representation;
Fig. 6 is tooling system structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail:
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of efficient hydraulic broaching machine, comprise Working gantry system, hydraulic system, electric control system, workpiece fixed system and tooling system, wherein, workpiece fixed system and tooling system are located in Working gantry system.Tooling system is connected with hydraulic system, as shown in Figure 6, tooling system comprises blade 10, blade fixed block 12 and connecting rod 7, and blade 10 is fixed on blade fixed block 12, blade fixed block 12 is located at the end of connecting rod 7, and the other end of connecting rod 7 is connected with the hydraulic jack 5 of hydraulic system.
Hydraulic system comprises fuel tank 18, oil transportation motor 20, oil pipeline 21 and hydraulic jack 5, the in-built hydraulic oil of fuel tank 18, and is connected with oil transportation motor 20, and oil transportation motor 20 is connected with oil pipeline 21, and oil pipeline 21 is connected with hydraulic jack 5.Hydraulic system is also provided with fan 19 and carries out the process that cools, prevent oil transportation motor 20 working time long and the overheated fault caused of generation.Meanwhile, hydraulic jack 5 is also provided with indicator lamp 2, indicator lamp 2 is used to indicate hydraulic oil in hydraulic jack and piston movement situation.
As shown in Figure 5, described workpiece fixed system comprises the first location-plate 111, second location-plate 112, lower bolster 13 and briquetting 8, wherein, lower bolster 13 is fixed on the workbench 1 of Working gantry system, first locating piece 111 and the second locating piece 112 are vertical is respectively fixed on lower bolster 13 both sides above, and the first location-plate 111 and the second location-plate 112 top is located at by briquetting 8.Workpiece to be measured is placed in briquetting 8 and between the first location-plate 111, second location-plate 112 and lower bolster 13, wherein, the translation that the first location-plate 111 and the second location-plate 112 limit workpiece to be measured is moved; Lower bolster 13 is for supporting workpiece to be measured; Briquetting 8 pushes down workpiece to be measured from top.
Described Working gantry system comprises fixed mount, is located at the workbench 1 in the middle part of fixed mount.
Described electric control system comprises broaching machine power supply, distribution box 17, broaching machine starting switch 15, scram button 16, control circuit board, wherein, control circuit board is located in distribution box 17, and distribution box 17, broaching machine starting switch 15, scram button 16 are located in Working gantry system; Control circuit board is connected with broaching machine power supply, broaching machine starting switch 15 and scram button 16.Described control circuit board is connected with oil transportation motor 20.Control circuit board controls the Based Intelligent Control of oil transportation motor 20 and each system of whole broaching machine equipment.
As shown in Figure 4, described efficient hydraulic broaching machine also comprises protector, and described protector is protection network 3, and protection network 3 is located at the surrounding on workbench 1 top.Protection network 3 is in order to prevent scrap iron from splashing in process, and both contaminated environment, prevent again flying chip from hurting sb.'s feelings.
Described workpiece fixed system also comprises lower bolster fixed head 14, and described lower bolster fixed head 14 is located on workbench 1, and described lower bolster 13 is fixed on lower bolster fixed head 14.
Described workpiece fixed system also comprises cope match-plate pattern 6, and described cope match-plate pattern 6 top is connected with hydraulic jack 5; Cope match-plate pattern 6 bottom is fixedly connected with lower bolster 13 by support column 4.
Described support column 4 is four, is located at the surrounding of cope match-plate pattern 6 respectively.
As shown in Figure 5, described workpiece fixed system also comprises back-up block 9, and described back-up block 9 is located between the first location-plate 111, second location-plate 112 and briquetting 8, for supporting briquetting 8.
Equipment specific works principle is as follows:
Put into hydraulic oil in fuel tank 18, distribution box 17 is connected with motor 20, and oil cylinder 5 is connected with motor 20 by oil pipe.Counterdie fixed head 14 is fixed on workbench 1, and lower bolster 13 is fixed on counterdie fixed head 14, and location-plate 11-1,11-2 are fixed on lower bolster 13.Blade fixed block 12 is connected with oil cylinder 5 by connecting rod 7.Blade 10 is fixed on blade fixed block 12, and oil cylinder 5 is connected with cope match-plate pattern 6, and cope match-plate pattern 6 is connected and fixed by supporting Du 4 with lower bolster 13.Briquetting 8 and back-up block 9 are bolted on location-plate 11-1,11-2.Product is placed on briquetting 8 and between location-plate 11-1,11-2.Start distribution box 17 power supply during work, being worked by motor 20 pulls blade fixed block 12 from lower to upper by oil cylinder 5, cleans out die-cut for interiors of products burr.
Efficient hydraulic broaching machine of the present invention, belongs to vertical broaching machine, and this broaching machine adopts processing mode from bottom to top, improve the stability of foundry goods work in-process, ensure that the yields of processing, simultaneously, this device structure is simple, and working (machining) efficiency will significantly improve than existing broaching machine.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (8)

1. an efficient hydraulic broaching machine, is characterized in that, comprises Working gantry system, hydraulic system, electric control system, workpiece fixed system and tooling system, and wherein, workpiece fixed system and tooling system are located in Working gantry system; Tooling system is connected with hydraulic system, and tooling system comprises blade, blade fixed block and connecting rod, and blade is fixed on blade fixed block, and blade fixed block is located at the end of connecting rod, and the other end of connecting rod is connected with the hydraulic jack of hydraulic system; Hydraulic system comprises fuel tank, oil transportation motor, oil pipeline and hydraulic jack, and fuel tank is connected with oil transportation motor, oil transportation motor is connected with oil pipeline, oil pipeline is connected with hydraulic jack; Described workpiece fixed system comprises the first location-plate, the second location-plate, lower bolster and briquetting, wherein, lower bolster is fixed on the workbench of Working gantry system, first locating piece and the second locating piece are vertical is respectively fixed on both sides above lower bolster, and briquetting is located at the first location-plate and the second location-plate top.
2. efficient hydraulic broaching machine according to claim 1, is characterized in that, described Working gantry system comprises fixed mount, is located at the workbench in the middle part of fixed mount.
3. efficient hydraulic broaching machine according to claim 1, it is characterized in that, described electric control system comprises broaching machine power supply, distribution box, broaching machine starting switch, scram button, control circuit board, wherein, control circuit board is located in distribution box, and distribution box, broaching machine starting switch, scram button are located in Working gantry system; Control circuit board is connected with broaching machine power supply, broaching machine starting switch and scram button; Described control circuit board is connected with oil transportation motor.
4. efficient hydraulic broaching machine according to claim 1, is characterized in that, also comprise protector, and described protector is protection network, and protection network is located at the surrounding on workbench top.
5. efficient hydraulic broaching machine according to claim 1, is characterized in that, described workpiece fixed system also comprises lower bolster fixed head, and described lower bolster fixed head is located on workbench, and described lower bolster is fixed on lower bolster fixed head.
6. efficient hydraulic broaching machine according to claim 1, is characterized in that, described workpiece fixed system also comprises cope match-plate pattern, and described cope match-plate pattern top is connected with hydraulic jack; Cope match-plate pattern bottom is fixedly connected with lower bolster by supporting Du.
7. efficient hydraulic broaching machine according to claim 6, is characterized in that, described support column is four, is located at the surrounding of cope match-plate pattern respectively.
8. efficient hydraulic broaching machine according to claim 1, is characterized in that, described workpiece fixed system also comprises back-up block, and described back-up block is located at the first location-plate, between the second location-plate and briquetting, for supporting briquetting.
CN201410077415.9A 2014-02-28 2014-02-28 Efficient hydraulic broaching machine Active CN104874858B (en)

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Application Number Priority Date Filing Date Title
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CN104874858B CN104874858B (en) 2018-11-23

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1130117A (en) * 1994-10-21 1996-09-04 株式会社伊马 Mounting base and mounting tool for mounting on said base
CN2923131Y (en) * 2006-03-27 2007-07-18 南京宁庆工具技术研究所有限公司 Vertical dual-purpose broaching machine
CN201082483Y (en) * 2007-09-21 2008-07-09 庄全林 Vertical internal broaching machine
CN201157940Y (en) * 2008-01-24 2008-12-03 长沙插拉刨机电设备制造有限公司 Numerical control screw thread upper pulling type broaching machine
CN201304511Y (en) * 2008-10-23 2009-09-09 安阳鑫盛机床股份有限公司 Drill lathe for numerical control bearing retainer
CN201815895U (en) * 2010-09-07 2011-05-04 芜湖隆鑫铸造有限公司 Horizontal type fixture for milling engine cylinder
CN202411531U (en) * 2011-12-21 2012-09-05 上海昌秀国际贸易有限公司 Gear broaching machine
CN202606979U (en) * 2012-04-09 2012-12-19 湖南长机科技发展有限公司 Vertical broaching machine
CN203725899U (en) * 2014-02-28 2014-07-23 苏州市昌星模具机械有限公司 Stand type hydraulic broacher

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1130117A (en) * 1994-10-21 1996-09-04 株式会社伊马 Mounting base and mounting tool for mounting on said base
CN2923131Y (en) * 2006-03-27 2007-07-18 南京宁庆工具技术研究所有限公司 Vertical dual-purpose broaching machine
CN201082483Y (en) * 2007-09-21 2008-07-09 庄全林 Vertical internal broaching machine
CN201157940Y (en) * 2008-01-24 2008-12-03 长沙插拉刨机电设备制造有限公司 Numerical control screw thread upper pulling type broaching machine
CN201304511Y (en) * 2008-10-23 2009-09-09 安阳鑫盛机床股份有限公司 Drill lathe for numerical control bearing retainer
CN201815895U (en) * 2010-09-07 2011-05-04 芜湖隆鑫铸造有限公司 Horizontal type fixture for milling engine cylinder
CN202411531U (en) * 2011-12-21 2012-09-05 上海昌秀国际贸易有限公司 Gear broaching machine
CN202606979U (en) * 2012-04-09 2012-12-19 湖南长机科技发展有限公司 Vertical broaching machine
CN203725899U (en) * 2014-02-28 2014-07-23 苏州市昌星模具机械有限公司 Stand type hydraulic broacher

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