A kind of System and method for for killing cereal microorganism and worm's ovum
Technical field
The invention belongs to food processing technology field, it is related to a kind of killing cereal microorganism and worm's ovum using superheated steam
System and method for.
Background technology
Containing more microorganism and worm's ovum after grain harvest, its product quality is influenced.
We to nearly 20 wheat samples analysis shows, the wheat of different sources and different cultivars, total plate count is equal
1 × 104More than, part even as high as 5 × 104.Meanwhile the worm's ovum in flour is also to influence flour quality and flour-made food product
An important factor for matter.
Since planting environment is more severe, surface microorganism content becomes apparent from higher than wheat buckwheat.Our testing result
Show the total plate count on buckwheat surface mostly more than 1 × 105, part even more than 6 × 105.The wheats class such as oat, barley, chick-pea,
All there are similar situations for the beans such as hyacinth bean.
In order to solve the problems, such as the microorganism in wheat flour and worm's ovum, many enterprises attempted ultraviolet-sterilization, ozone sterilization,
Infrared or irradiation, heating or the methods of peeling (stone roller is cut), but there are wheat albinism line it is impacted the problems such as (cuckoo, low bacterium
Wheat flour production key technology research, Nanjing University of Finance and Economics's Master's thesis, 2010, p5).The technology once promoted is also clear
Method is washed, but since water consumption is big, the contaminated wastewater environment after cleaning causes to be continuing with now substantially free from enterprise.
In order to solve the problems, such as the worm's ovum in wheat flour, most popular is high-speed impact machine.Using high-speed rotating
Rotor impacts killing worm's ovum repeatedly, but equipment energy consumption is higher, hence it is evident that increases cost.
With the development of overheat steam technology, superheated steam is more and more extensive in the application of food processing field, but these
Technology is chiefly used in drying, bake, for sterilize and deinsectization report there is not yet.Canada has scholar's research and utilization overheat to steam
Vapour kills the sickle-like bacteria in wheat, but processing time length, temperature height (since sickle-like bacteria is toxic, need high temperature and long time treatment
Could decompose), treated, and wheat is usually used as production bioenergy, without the concern for influence of the treatment conditions to its gluten.
Meanwhile the conveying-type material mode of movement that existing superheated steam processing system uses, treating capacity is smaller, the degree of automation is low,
Cereal lacks in processing procedure to be stirred, and causes to handle uneven.And this technology is directed to the cereal for food processing, it is right
It needs to be controlled as far as possible in the influence of gluten strength (Dough stability time), starch (gelatinization degree) etc..
Invention content
The object of the present invention is to provide a kind of systems for killing cereal microorganism and worm's ovum.The system kills microorganism and worm
Ovum is quickly thorough, and manipulation is simply easily achieved, and can recycle superheated steam, the thermal efficiency is high, energy conservation and environmental protection.
It is a further object to provide a kind of methods for killing cereal microorganism and worm's ovum.This method can be quick
Cereal crops are handled in large quantities, kill microorganism attached thereto and worm's ovum, suitable for locating before cereal crops powder or storage
Reason, to reduce the content of microorganisms of cereal crops, worm's ovum content, Shelf-life and storage phase.
To achieve these goals, the present invention provides following technical solutions:
The present invention provides the systems that a kind of superheated steam kills cereal microorganism and worm's ovum, moisten water system mounted on cereal
Later, including:Feed hopper 1, feed arrangement 2, rack 3, variable frequency drive motors 5, transmission gear wheel 7, drawing mechanism 8, roller go out
Bacterium room 9, wind turbine 11, heater 12 and steam generator 13;Wherein, feed inlet 1 is connect with feed arrangement 2, feed arrangement 2, rolling
Cylinder sterilizing chamber 9 and drawing mechanism 8 are sequentially arranged in rack 3, and the roller sterilizing chamber 9 is in tilted layout, and is connect with feed arrangement 2
One end be higher than one end for being connect with drawing mechanism 8;Transmission gear wheel 7 is fixedly mounted in roller sterilizing chamber 9, and is driven with frequency conversion
The pinion gear engagement installation of the power output shaft driving rotation of dynamic motor 5;The air outlet of steam generator 13 and wind turbine 11 passes through
Entrance of the pipeline respectively with heater 12 is connect, and the superheated steam outlet of heater 12 is connect with drawing mechanism 8.
2 top of feed arrangement is provided with Steam Recovery mouth, and Steam Recovery mouth is connect with one end of steam circulation pipeline 10, is steamed
The other end of vapour cycle pipeline 10 is connect with the air inlet of wind turbine 11.
Rack 3 further includes riding wheel apparatus 6 and dip angle regulating device 14;The roller sterilizing chamber 9 is by being arranged in 3 liang of rack
The support of riding wheel apparatus 6 at end is fixed.
Dip angle regulating device 14 can go out by adjusting the gradient of the Slope angle adjustment roller sterilizing chamber 9 of rack 3, roller
The gradient of bacterium room 9 is 5~75 degree.
The length of roller sterilizing chamber 9 is 50~500cm, and internal diameter is 40~480cm, and rotating speed is 10~500rpm.
Feed arrangement 2, drawing mechanism 8, roller sterilizing chamber 9 and steam circulation pipeline 10 outside be provided with thermal insulation layer 4, every
Thermosphere 4 is rock wool, and thickness is 0.5~20cm.
The present invention provides a kind of method for killing cereal microorganism and worm's ovum, includes the following steps:
1st, moisten the cereal after water from the feed hopper 1 of feed arrangement 2 to enter in roller sterilizing chamber 9, the roller sterilizing chamber 9
Length is 50~500cm, and internal diameter is 40~480cm, and gradient is 5~75 degree;The steam that steam generator 13 generates is heated
Device 12 is heated to be superheated steam, and the temperature of superheated steam is 102~210 DEG C, is blown superheated steam from drawing mechanism 8 by wind turbine 11
Enter in roller sterilizing chamber 9;
2nd, the rotating speed of roller sterilizing chamber 9 is 10~500rpm/min, and the cereal into roller sterilizing chamber 9 is heavy in cereal itself
Power, roller sterilizing chamber 9 rotation centrifugal force under the action of, roll, come into full contact with superheated steam up and down, processing time for 10~
600s;
3rd, treated cereal is discharged from the discharge port of drawing mechanism 8;It is processed into pulverized coal preparation system or into dry
Dry, metering packing system.
In step 2, the Steam Recovery mouth of setting flow to feed arrangement 2 after being contacted with cereal and pushes up at the top of feed arrangement 2
The steam of recycling is blown by steam circulation pipeline 10 in heater 12, the mistake after heating by the Steam Recovery in portion by wind turbine 11
Hot steam is again introduced into roller sterilizing chamber 9.
Compared with prior art, the beneficial effects of the present invention are:
The system of the invention for killing cereal microorganism and worm's ovum, it is sharp that processing time is short, regulation and control are simply, steam obtains cycle
It is high with, the thermal efficiency, the power consumption of cereal crops per ton is handled within 20kwh.Simple in structure, reliable roller is employed to go out
Bacterium room by the circulating-heating utilization of steam and Optimized System Design, realizes the mesh for killing cereal crops microorganism and worm's ovum
, equipment is simple, easy for installation, use cost is low, high treating effect, treating capacity are big, can be mounted in existing powder workshop processed or
In cereal processing workshop, the technological transformation of existing Zhi Fen enterprises or coarse cereals Za Dou processing enterprises can be met.It is expected this skill
Art has certain application prospect in cereal processing industry.
Description of the drawings
Fig. 1 present invention kills the system composition vertical view of cereal microorganism and worm's ovum
Fig. 2 present invention kills the system rollers sterilizing chamber inclination arrangement schematic diagram of cereal microorganism and worm's ovum
Reference numeral therein is:
1 feed hopper, 2 feed arrangement, 3 rack
4 thermal insulation layer, 5 variable frequency drive motors, 6 riding wheel apparatus
78 drawing mechanism of transmission gear wheel, 9 roller sterilizing chamber
10 steam circulation pipeline, 11 wind turbine, 12 heater
13 steam generator, 14 dip angle regulating device
Specific embodiment
The present invention is further described with reference to embodiment.
The present invention provides the systems that a kind of superheated steam kills cereal microorganism and worm's ovum, moisten water system mounted on cereal
Later, including:Feed hopper 1, feed arrangement 2, rack 3, variable frequency drive motors 5, transmission gear wheel 7, drawing mechanism 8, roller go out
Bacterium room 9, wind turbine 11, heater 12 and steam generator 13;Wherein, feed inlet 1 is connect with feed arrangement 2, feed arrangement 2, rolling
Cylinder sterilizing chamber 9 and drawing mechanism 8 are sequentially arranged in rack 3, and the roller sterilizing chamber 9 is in tilted layout, and is connect with feed arrangement 2
One end be higher than one end for being connect with drawing mechanism 8;Transmission gear wheel 7 is fixedly mounted in roller sterilizing chamber 9, and is driven with frequency conversion
The pinion gear engagement installation of the power output shaft driving rotation of dynamic motor 5;The air outlet of steam generator 13 and wind turbine 11 passes through
Entrance of the pipeline respectively with heater 12 is connect, and the superheated steam outlet of heater 12 is connect with drawing mechanism 8.
2 top of feed arrangement is provided with Steam Recovery mouth, and Steam Recovery mouth is connect with one end of steam circulation pipeline 10, is steamed
The other end of vapour cycle pipeline 10 is connect with the air inlet of wind turbine 11.
Rack 3 further includes riding wheel apparatus 6 and dip angle regulating device 14;The roller sterilizing chamber 9 is by being arranged in 3 liang of rack
The support of riding wheel apparatus 6 at end is fixed.
Dip angle regulating device 14 can go out by adjusting the gradient of the Slope angle adjustment roller sterilizing chamber 9 of rack 3, roller
The gradient of bacterium room 9 is 5~75 degree.
The length of roller sterilizing chamber 9 is 50~500cm, and internal diameter is 40~480cm, and rotating speed is 10~500rpm.
Feed arrangement 2, drawing mechanism 8, roller sterilizing chamber 9 and steam circulation pipeline 10 outside be provided with thermal insulation layer 4, every
Thermosphere 4 is rock wool, and thickness is 0.5~20cm.
The present invention provides a kind of method for killing cereal microorganism and worm's ovum, includes the following steps:
1st, moisten the cereal after water from the feed hopper 1 of feed arrangement 2 to enter in roller sterilizing chamber 9, the roller sterilizing chamber 9
Length is 50~500cm, and internal diameter is 40~480cm, and gradient is 5~75 degree;The steam that steam generator 13 generates is heated
Device 12 is heated to be superheated steam, and the temperature of superheated steam is 102~210 DEG C, is blown superheated steam from drawing mechanism 8 by wind turbine 11
Enter in roller sterilizing chamber 9;
2nd, the rotating speed of roller sterilizing chamber 9 is 10~500rpm/min, and the cereal into roller sterilizing chamber 9 is heavy in cereal itself
Power, roller sterilizing chamber 9 rotation centrifugal force under the action of, roll, come into full contact with superheated steam up and down, processing time for 10~
600s;
3rd, treated cereal is discharged from the discharge port of drawing mechanism 8;It is processed into pulverized coal preparation system or into dry
Dry, metering packing system.
In step 2, the Steam Recovery mouth of setting flow to feed arrangement 2 after being contacted with cereal and pushes up at the top of feed arrangement 2
The steam of recycling is blown by steam circulation pipeline 10 in heater 12, the mistake after heating by the Steam Recovery in portion by wind turbine 11
Hot steam is again introduced into roller sterilizing chamber 9.
Embodiment 1
2 meters of 9 length of roller sterilizing chamber, internal diameter 80cm;It adjusts angle adjuster 14 and 30 degree of gradient is set, after moistening water
Wheat enter in roller sterilizing chamber 9 from the feed hopper 1 of feed arrangement 2,8 tons/h of wheat flow;Meanwhile steam generator 13 produces
The heated device 12 of raw steam is heated to be superheated steam, and 140 DEG C of superheat steam temperature is filled superheated steam from discharging by wind turbine 11
8 are put to be blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 30rpm/min of roller sterilizing chamber 9;Into the wheat of roller sterilizing chamber 9
Under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9, roll, come into full contact with superheated steam up and down;Meanwhile
The Steam Recovery mouth that 2 top of feed arrangement is set flow to the Steam Recovery at 2 top of feed arrangement after being contacted with wheat, by wind
The steam of recycling is blown by steam circulation pipeline 10 in heater 12 by machine 11, and the superheated steam after heating is again introduced into roller
In sterilizing chamber 9;
Wheat processing time 40s, treated, and wheat is discharged from drawing mechanism 8.
The total plate count of wheat and bacillus quantity are all decreased obviously after processing, the storing property of wheat flour and its product
Improved.
Embodiment 2
3 meters of 9 length of roller sterilizing chamber, internal diameter 100cm;Adjustable inclination adjusting apparatus 14 sets 60 degree of gradient, after moistening water
Wheat enter in roller sterilizing chamber 9 from the feed hopper 1 of feed arrangement 2,15 tons/h of wheat flow;Meanwhile steam generator 13
The heated device 12 of steam of generation is heated to be superheated steam, 180 DEG C of superheat steam temperature, by wind turbine 11 by superheated steam from discharging
Device 8 is blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 135rpm/min of roller sterilizing chamber 9;Into the small of roller sterilizing chamber 9
Wheat rolls, is come into full contact with superheated steam under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9 up and down;Together
When, Steam Recovery mouth that the top of feed arrangement 2 is set flow to the Steam Recovery at 2 top of feed arrangement after being contacted with wheat,
The steam of recycling is blown by steam circulation pipeline 10 in heater 12 by wind turbine 11, the superheated steam after heating is again introduced into
In roller sterilizing chamber 9;
Wheat processing time 25s, treated, and wheat is discharged from drawing mechanism 8.
It is stored 3 hours subsequently into temporary storing bin, conventionally carries out powder processed after wheat wetting.The bacterium of low muscle wheat after processing
It falls sum to be decreased obviously with bacillus content, whiteness is obviously improved, and is suitable for processing low temperature and is baked the food such as cake.
Embodiment 3
1.5 meters of 9 length of roller sterilizing chamber, internal diameter 60cm;Adjustable inclination adjusting apparatus 14 sets 35 degree of gradient, after moistening water
Wheat enter in roller sterilizing chamber 9 from the feed hopper 1 of feed arrangement 2,4 tons/h of wheat flow;Meanwhile steam generator 13 produces
The heated device 12 of raw steam is heated to be superheated steam, and 105 DEG C of superheat steam temperature is filled superheated steam from discharging by wind turbine 11
8 are put to be blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 10rpm/min of roller sterilizing chamber 9;Into the wheat of roller sterilizing chamber 9
Under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9, roll, come into full contact with superheated steam up and down;Meanwhile
The Steam Recovery mouth that 2 top of feed arrangement is set flow to the Steam Recovery at 2 top of feed arrangement after being contacted with wheat, by wind
The steam of recycling is blown by steam circulation pipeline 10 in heater 12 by machine 11, and the superheated steam after heating is again introduced into roller
In sterilizing chamber 9;
Wheat processing time 120s, treated, and wheat is discharged from drawing mechanism 8.
Then powder directly processed.Extended according to the stabilization time of the Strong flour after step process described above, be suitable for adding
The products such as the fresh-keeping noodles of work.
Embodiment 4
2.5 meters of 9 length of roller sterilizing chamber, internal diameter 40cm;It adjusts angle adjuster 14 and 25 degree of gradient is set, moisten water
Buckwheat afterwards enters from the feed hopper 1 of feed arrangement 2 in roller sterilizing chamber 9,3 tons/h of buckwheat flow;Meanwhile steam generator 13
The heated device 12 of steam of generation is heated to be superheated steam, 180 DEG C of superheat steam temperature, by wind turbine 11 by superheated steam from discharging
Device 8 is blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 15rpm/min of roller sterilizing chamber 9;Into the buckwheat of roller sterilizing chamber 9
Under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9, roll, come into full contact with superheated steam up and down;Meanwhile
The Steam Recovery mouth that 2 top of feed arrangement is set flow to the Steam Recovery at 2 top of feed arrangement after being contacted with buckwheat, by wind
The steam of recycling is blown by steam circulation pipeline 10 in heater 12 by machine 11, and the superheated steam after heating is again introduced into roller
In sterilizing chamber 9;
Buckwheat processing time 360s, treated, and buckwheat is discharged from drawing mechanism 8.
Then powder directly processed.According to the buckwheat total plate count after step process described above by 6 × 105It is reduced to 2 ×
103, the extended shelf-life of the fresh-keeping noodle prepared from buckwheat (moisture is 17%) of processing 12 days.
Embodiment 5
3 meters of 9 length of roller sterilizing chamber, internal diameter 40cm;It adjusts angle adjuster 14 and 15 degree of gradient is set, after moistening water
Barley enter in roller sterilizing chamber 9 from the feed hopper 1 of feed arrangement 2,1 ton/h of barley flow;Meanwhile steam generator 13 produces
The heated device 12 of raw steam is heated to be superheated steam, and 210 DEG C of superheat steam temperature is filled superheated steam from discharging by wind turbine 11
8 are put to be blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 15rpm/min of roller sterilizing chamber 9;Into the barley of roller sterilizing chamber 9
Under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9, roll, come into full contact with superheated steam up and down;Meanwhile
The Steam Recovery mouth that 2 top of feed arrangement is set flow to the Steam Recovery at 2 top of feed arrangement after being contacted with barley, by wind
The steam of recycling is blown by steam circulation pipeline 10 in heater 12 by machine 11, and the superheated steam after heating is again introduced into roller
In sterilizing chamber 9;
Barley processing time 600s, treated, and barley is discharged from drawing mechanism 8.
According to the pearling cone meal total plate count after step process described above by 5 × 105It is reduced to 2 × 103, and have good
Bake flavor, be suitble to production baked barley tea.
Embodiment 6
3 meters of 9 length of roller sterilizing chamber, internal diameter 40cm;It adjusts angle adjuster 14 and 5 degree of gradient is set, after moistening water
Chick-pea enter in roller sterilizing chamber 9 from the feed hopper 1 of feed arrangement 2,0.5 ton/h of chick-pea flow;Meanwhile steam generation
The heated device 12 of steam that device 13 generates is heated to be superheated steam, 180 DEG C of superheat steam temperature, by wind turbine 11 by superheated steam from
Drawing mechanism 8 is blown into roller sterilizing chamber 9;
Variable frequency drive motors 5 control the rotary speed 15rpm/min of roller sterilizing chamber 9;Into the olecranon of roller sterilizing chamber 9
Beans roll, are come into full contact with superheated steam under the action of the rotation centrifugal force of its own gravity, roller sterilizing chamber 9 up and down;Together
When, Steam Recovery mouth that the top of feed arrangement 2 is set flow to 2 top of feed arrangement steam after being contacted with chick-pea returns
It receives, is blown into the steam of recycling in heater 12 by steam circulation pipeline 10 by wind turbine 11, the superheated steam after heating is again
Into in roller sterilizing chamber 9;
Chick-pea processing time 500s, chick-pea that treated are discharged from drawing mechanism 8.
According to the olecranon bean powder total plate count after step process described above by 6 × 105It is reduced to 3 × 103, and have good
Good bakes flavor, is suitble to production chick-pea brewed powder.
The present invention is handled cereal using superheated steam, the content of microorganisms that can be substantially reduced after powder processed, is improved
Whiteness.
First, it is in tilted layout using roller sterilizing chamber 9, makes cereal side quilt using the centrifugal force and cereal dead weight of roller rotation
Throw side to discharge port move, and superheated steam from drawing mechanism 8 spray into roller in, come into full contact with cereal, ensure cereal by
Heat and the uniformity of sterilizing.The gradient that roller sterilizing chamber 9 arranges is bigger, and flowing velocity is faster under the effect of gravity for cereal, paddy
Object residence time in roller sterilizing chamber is shorter.
Meanwhile the rotary speed of roller sterilizing chamber 9 is the rotation speed by 5 variable frequency adjustment pinion gear of variable frequency drive motors
Degree, is fixedly mounted on so as to change in roller sterilizing chamber 9, and the rotary speed reality of installation transmission gear wheel 7 is engaged with pinion gear
Existing, the gradient for the roller sterilizing chamber 9 that cooperation rack changes with inclination-angle regulating device, thus it is possible to vary cereal throws amplitude and paddy
Object flowing velocity.
Thermal insulation layer 4 is wrapped in feed arrangement 2, drawing mechanism 8, roller sterilizing chamber 9 using the rock wool of resistance to 400 DEG C or more high temperature
With the outside of steam circulation pipeline 10, between 0.5~20cm, the heat that can effectively reduce superheated steam dissipates 4 thickness of thermal insulation layer
It loses, heat preservation energy-saving;And the surface temperature of constituent system components is reduced, prevents operating personnel from scalding.
The steam that steam generator 13 generates further is heated by heater 12, reaches the temperature of setting.Heater 12
It is arranged near drawing mechanism 8, thermal loss can be effectively reduced, ensure the temperature of superheated steam, reduce energy consumption.
Meanwhile wind turbine 11 is blasted the superheated steam in heater 12 in roller sterilizing chamber 9 using air blast mode, on the one hand
11 heat intensity of wind turbine is reduced, reduces energy loss, while also shortens the superheated steam after heating to roller sterilizing chamber 9
Fed distance.
The content of either microorganism or worm's ovum, wheat surface and ventral groove is far above inside wheat.Therefore we taste
Examination carried out wheat using superheated steam superhigh temperature (being more than normal pressure saturated-steam temperature) and at the short time (within 3 minutes)
Reason, to realize the purpose for reducing microorganism and egg counts simultaneously.
The experimental results showed that wheat content of microorganisms after treatment significantly reduces.
Influence of 1 superheated steam of the table processing to wheat yeast and mold
Influence of 2 superheated steam of the table processing to total plate count
The processing of 3 superheated steam of table is to the killing effect of bacillus
From the above data, it can be seen that superheated steam processing can kill most of microorganism within a very short time, even if
It is more heat safe bacillus, can also significantly reduces.
We may worry that the superheated steam processing of high temperature can generate unfavorable shadow to the color and luster and farinograph property of wheat flour
It rings.But result of study shows either whiteness or farinograph property, all makes moderate progress.But, it has been found that when the temperature is excessively high,
Processing time is difficult to control, and the problems such as wheat is charred denaturation easily occurs, influences its powder characteristic processed, therefore, when wheat is handled
Superheat steam temperature should be controlled within 180 DEG C.
We also indicate that the handling result of buckwheat, oat, barley, chick-pea and hyacinth bean, by 180 DEG C of superheated steam
120s is handled, bacillus does not detect after processing, and total plate count reduces by hundred times or more (by × 105It is reduced to × 103), and to it
The influence of starch burn degree is controlled within 3%, has identical processing characteristics with the miscellaneous beans of untreated coarse cereals.
It should be noted last that:The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although ginseng
The present invention is described in detail according to above-described embodiment, it will be understood by those of ordinary skill in the art that:It still can be to this
Invention is modified or replaced equivalently, without departing from the spirit or scope of the invention, or any substitutions,
It is intended to be within the scope of the claims of the invention.