CN104867797A - Light-emitting neon bulb electrode and production method thereof - Google Patents
Light-emitting neon bulb electrode and production method thereof Download PDFInfo
- Publication number
- CN104867797A CN104867797A CN201510230368.1A CN201510230368A CN104867797A CN 104867797 A CN104867797 A CN 104867797A CN 201510230368 A CN201510230368 A CN 201510230368A CN 104867797 A CN104867797 A CN 104867797A
- Authority
- CN
- China
- Prior art keywords
- neon bulb
- wire
- electrode
- wire rod
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910052754 neon Inorganic materials 0.000 title claims abstract description 31
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 64
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 42
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 25
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000007747 plating Methods 0.000 claims description 16
- 238000004020 luminiscence type Methods 0.000 claims description 15
- 238000003490 calendering Methods 0.000 claims description 10
- 239000013527 degreasing agent Substances 0.000 claims description 10
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 5
- 230000003064 anti-oxidating effect Effects 0.000 claims description 4
- 239000010410 layer Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract 2
- 238000005491 wire drawing Methods 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 238000002796 luminescence method Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
Landscapes
- Electroluminescent Light Sources (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a light-emitting neon bulb electrode. The light-emitting neon bulb electrode comprises a pure iron wire of which the diameter ranges from 0.4mm to 0.9mm; and a soft nickel layer of which the thickness ranges from 5 to 8 microns coats the pure iron wire. The invention also discloses a special production process of the light-emitting neon bulb electrode. The process includes the following steps that: a wire rod is rolled; the wire rod is subjected to primary wire drawing; the wire rod is subjected to heat treatment under 700 DEG C for 10 to 14 hours; the wire rod is subjected to bright heat treatment under 600 DEG C for 0.5 to 1.5 hours; and the wire rod is subjected to wire drawing, so that the light-emitting neon bulb electrode can be obtained. A light-emitting neon bulb produced through adopting the light-emitting neon bulb electrode and the method of the invention can achieve standards of imported pure nickel, is stable in light emission; the service life of the electrode of the neon bulb is long, and the reject ratio of the neon bulb is extremely low, and material waste can be decreased; and the production efficiency of the electrode can be improved; red electrodes and green electrodes can be produced by adopting the same technique, and management problems in a production process of the neon bulb can be decreased; technique processes can be reduced; and cost can be reduced.
Description
Technical field
Neon bulb electrode that the present invention relates to a kind of luminescence and preparation method thereof.
Background technology
Lighting electrode is when neon bulb is added with voltage, and neon can emit light and heat, and a kind of glow or green bright color appear in lighting electrode surface, and lighting electrode is conventional pure nickel wire in the past.The lighting electrode that pure nickel wire makes is luminous unstable, there is stain in light face, the electrode of different size needs different explained hereafter, and production technology bothers, and causes the large cost of waste high, so the whole dependence on import of the domestic electrode had higher requirements at present.
Summary of the invention
The technical problem to be solved in the present invention overcomes existing defect, provides a kind of neon bulb electrode of luminescence,
In order to solve the problems of the technologies described above, the invention provides following technical scheme:
A neon bulb electrode for luminescence, comprises the pure iron line that diameter is 0.4mm-0.9mm, pure iron line is coated with the soft nickel dam of 5-8um.The anti oxidation layer of one deck can also be set outside nickel plating pure iron line.
Further, the manufacture method of the neon bulb electrode of this luminescence, comprises following step:
1), by pure iron cold-rolled wire carry out first time calendering, calendering is 6.0 ~ 7.0mm to the diameter of wire rod;
2), to wire rod carry out first time and stretch line process, stretching line to the diameter of wire rod is 2.8 ~ 3.2mm; And use defectoscope to detect a flaw after stretching line process, prevent wire rod from having crackle or rough place;
3), by gauge or diameter of wire be stretched to 1.2mm ~ 1.8mm, under 700 degrees Celsius, heat treatment 10 ~ 14 hours, reaches tensile strength 320 ~ 360Mpa, then at the soft nickel of wire rod plated surface one deck; First use EL31 degreaser to be cleaned up by wire surface when plating soft nickel, the concentration of described EL31 degreaser is 60-120g/L, and the thickness plating soft nickel is 5 ~ 8um
4), again gauge or diameter of wire is stretched to 0.4mm ~ 0.9mm, under 600 degrees Celsius, carries out the brightness heat treatment of 0.5 ~ 1.5 hour, reach tensile strength 450 ~ 600Mpa, then take-up, packaging, finished product.Oxidation resistant protective layer can also be coated by wire surface in nickel plating before take-up.
The neon bulb of luminescence of the present invention can reach the standard of import pure nickel, stable luminescence, electrode life is long, fraction defective is extremely low, and waste of material is few, improves the production efficiency of electrode, and ruddiness electrode and green glow electrode can use same explained hereafter, mutually general, reduce the problem of management of neon bulb production process, reduce technological process, reduce costs.
Embodiment
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
Embodiment 1
A neon bulb electrode for luminescence, comprises the pure iron line that diameter is 0.4mm, pure iron line is coated with the soft nickel dam of 5um, be also provided with the anti oxidation layer of one deck outside nickel plating pure iron line.
The manufacture method of the neon bulb electrode of this luminescence, comprises following step:
1), by pure iron cold-rolled wire carry out first time calendering, calendering is 6.0mm to the diameter of wire rod;
2), to wire rod carry out first time and stretch line process, stretching line to the diameter of wire rod is 3.2mm; And use defectoscope to detect a flaw after stretching line process, prevent wire rod from having crackle or rough place;
3), by gauge or diameter of wire be stretched to 1.4mm, under 700 degrees Celsius, heat treatment 10 hours, reaches tensile strength 320 ~ 360Mpa, then at the soft nickel of wire rod plated surface one deck; First use EL31 degreaser to be cleaned up by wire surface when plating soft nickel, the concentration of described EL31 degreaser is 80g/L, and the thickness plating soft nickel is 5um
4), again gauge or diameter of wire is stretched to 0.4mm, under 600 degrees Celsius, carries out the brightness heat treatment of 1.5 hours, reach tensile strength 450 ~ 600Mpa, then take-up, packaging, finished product, the wire surface in nickel plating before take-up coats oxidation resistant protective layer.
Embodiment 2
A neon bulb electrode for luminescence, comprises the pure iron line that diameter is 0.75, pure iron line is coated with the soft nickel dam of 6.5um, arrange the anti oxidation layer of one deck outside nickel plating pure iron line.
The manufacture method of the neon bulb electrode of this luminescence, comprises following step:
1), by pure iron cold-rolled wire carry out first time calendering, calendering is 6.5mm to the diameter of wire rod;
2), to wire rod carry out first time and stretch line process, stretching line to the diameter of wire rod is 3.0mm; And use defectoscope to detect a flaw after stretching line process, prevent wire rod from having crackle or rough place;
3), by gauge or diameter of wire be stretched to 1.6mm, under 700 degrees Celsius, heat treatment 12 hours, reaches tensile strength 320 ~ 360Mpa, then at the soft nickel of wire rod plated surface one deck; First use EL31 degreaser to be cleaned up by wire surface when plating soft nickel, the concentration of described EL31 degreaser is 90g/L, and the thickness plating soft nickel is 6.5um.
4), again gauge or diameter of wire is stretched to 0.75mm, under 600 degrees Celsius, carry out the brightness heat treatment of 1 hour, reach tensile strength 450 ~ 600Mpa, then take-up, the wire surface in nickel plating before take-up coats oxidation resistant protective layer, then packs, finished product.
Embodiment 3
A neon bulb electrode for luminescence, comprises the pure iron line that diameter is 0.9mm, pure iron line is coated with the soft nickel dam of 8um.
Further, the manufacture method of the neon bulb electrode of this luminescence, comprises following step:
1), by pure iron cold-rolled wire carry out first time calendering, calendering is 7.0mm to the diameter of wire rod;
2), to wire rod carry out first time and stretch line process, stretching line to the diameter of wire rod is 2.8mm; And use defectoscope to detect a flaw after stretching line process, prevent wire rod from having crackle or rough place;
3), by gauge or diameter of wire be stretched to 1.8mm, under 700 degrees Celsius, heat treatment 14 hours, reaches tensile strength 320 ~ 360Mpa, then at the soft nickel of wire rod plated surface one deck; First use EL31 degreaser to be cleaned up by wire surface when plating soft nickel, the concentration of described EL31 degreaser is 120g/L, and the thickness plating soft nickel is 8um.
4), again gauge or diameter of wire is stretched to 0.9mm, under 600 degrees Celsius, carry out the brightness heat treatment of 0.5 hour, reach tensile strength 450 ~ 600Mpa, then take-up, the wire surface in nickel plating before take-up coats oxidation resistant protective layer, then packs, finished product.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. a manufacture method for luminous neon bulb electrode, is characterized in that, comprises following step:
1), by pure iron cold-rolled wire carry out first time calendering, calendering is 6.0 ~ 7.0mm to the diameter of wire rod;
2), to wire rod carry out first time and stretch line process, stretching line to the diameter of wire rod is 2.8 ~ 3.2mm; Use defectoscope to detect a flaw after stretching line process, prevent wire rod from having crackle or rough place;
3), by gauge or diameter of wire be stretched to 1.2mm ~ 1.8mm, under 700 degrees Celsius, heat treatment 10 ~ 14 hours, reaches tensile strength 320 ~ 360Mpa, then at the soft nickel of wire rod plated surface one deck;
4), again gauge or diameter of wire is stretched to 0.4mm ~ 0.9mm, under 600 degrees Celsius, carry out the brightness heat treatment of 0.5 ~ 1.5 hour, reach tensile strength 450 ~ 600Mpa, then take-up, packaging, finished product.
2. the manufacture method of the neon bulb electrode of a kind of luminescence as claimed in claim 1, is characterized in that, described step 3) in, the thickness that wire surface plates soft nickel is 5 ~ 8um.
3. the manufacture method of the neon bulb electrode of a kind of luminescence as claimed in claim 1 or 2, it is characterized in that, described step 3) in, first use EL31 degreaser to be cleaned up by wire surface when wire surface plates soft nickel, the concentration of described EL31 degreaser is 60-120g/L.
4. the manufacture method of the neon bulb electrode of a kind of luminescence as claimed in claim 1, is characterized in that, step 4) be also included in wire surface before take-up and coat oxidation resistant protective layer.
5. a luminous neon bulb electrode, is characterized in that, comprises the pure iron line that diameter is 0.4mm-0.9mm, pure iron line is coated with the soft nickel dam of 5-8um.
6. the neon bulb electrode of a kind of luminescence as claimed in claim 5, is characterized in that, also comprises the anti oxidation layer be arranged on outside nickel plating pure iron line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230368.1A CN104867797B (en) | 2015-05-06 | 2015-05-06 | A kind of luminous neon bulb electrode and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230368.1A CN104867797B (en) | 2015-05-06 | 2015-05-06 | A kind of luminous neon bulb electrode and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104867797A true CN104867797A (en) | 2015-08-26 |
| CN104867797B CN104867797B (en) | 2017-10-31 |
Family
ID=53913560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510230368.1A Active CN104867797B (en) | 2015-05-06 | 2015-05-06 | A kind of luminous neon bulb electrode and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104867797B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395381Y (en) * | 1999-08-26 | 2000-09-06 | 北京科电高技术公司 | Electrode of neon lamp |
| CN1544694A (en) * | 2003-11-19 | 2004-11-10 | 沈国良 | Process for making copper-plated and nickel-plated wire |
| CN2833879Y (en) * | 2005-05-26 | 2006-11-01 | 马权忠 | Three-wire neon lamp |
| CN101561088A (en) * | 2009-05-11 | 2009-10-21 | 葛世潮 | High-power high-efficiency cold cathode energy-saving lamp |
-
2015
- 2015-05-06 CN CN201510230368.1A patent/CN104867797B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395381Y (en) * | 1999-08-26 | 2000-09-06 | 北京科电高技术公司 | Electrode of neon lamp |
| CN1544694A (en) * | 2003-11-19 | 2004-11-10 | 沈国良 | Process for making copper-plated and nickel-plated wire |
| CN2833879Y (en) * | 2005-05-26 | 2006-11-01 | 马权忠 | Three-wire neon lamp |
| CN101561088A (en) * | 2009-05-11 | 2009-10-21 | 葛世潮 | High-power high-efficiency cold cathode energy-saving lamp |
Non-Patent Citations (4)
| Title |
|---|
| 周晓萱: "《建筑设备与环境控制》", 30 June 2008 * |
| 杨宇锋: "钨材加工技术的现状与发展", 《中国钨业》 * |
| 甄立新等: "《霓虹灯及其控制技术》", 31 January 1998 * |
| 鲁德银等: "镀镍铁丝镀层厚度对灯泡质量影响的探讨", 《灯与照明》 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104867797B (en) | 2017-10-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103334140B (en) | The golden yellow dyeing of aluminium alloy anode oxide room temperature | |
| JP6604703B2 (en) | Aluminum member and manufacturing method thereof | |
| CN103839937A (en) | White light LED module | |
| US20150082955A1 (en) | Method for cascading and molding LED filament support based on support flitch | |
| CN104867797A (en) | Light-emitting neon bulb electrode and production method thereof | |
| CN1328176A (en) | Method and equipment for producing electrolytic copper foil | |
| US20220033988A1 (en) | Ni-PLATED STEEL SHEET AND METHOD FOR MANUFACTURING Ni-PLATED STEEL SHEET | |
| ES2036331T3 (en) | METHOD OF ELECTROLYTIC METALLIC COATING OF A SUBSTRATE IN THE FORM OF STRIP AND APPARATUS TO PERFORM THE METHOD. | |
| CN107904560A (en) | The technique that a kind of crystal glass decoration plates colour film in two times | |
| CN106157822A (en) | The restorative procedure of LED screen | |
| CN105297504A (en) | Rust-proof wire rope | |
| TW201544613A (en) | Silver alloy target, method for making the same, and application thereof | |
| TWM540397U (en) | Cathode of transparent organic light emitting diode | |
| KR20090072900A (en) | Electrode for cold-cathode fluorescent lamp | |
| CN1484714A (en) | Ni-plated steel plate for alkali-manganese dry cell anode can and alkali manganese dry cell anode can | |
| JP6408281B2 (en) | Manufacturing method of steel wire for reinforcing rubber articles | |
| CN102080238A (en) | Compound chromeplate liquid | |
| TWI594461B (en) | Fluorescent coating and a method for making the same | |
| CN104363699B (en) | A kind of wired circuit wiring board and production method | |
| CN204090293U (en) | A kind of wired circuit wiring board | |
| CN104658835B (en) | A kind of glass lamp automatic aerofluxus experienced process | |
| WO2024113457A1 (en) | Aluminum-based corrosion-resistant and wear-resistant ceramic film layer, overhead line, and preparation method therefor | |
| KR101676189B1 (en) | Encapsulation for oled and method for preparing the same | |
| CN210805769U (en) | SMD three-core RGB lamp pearl | |
| CN201868435U (en) | OLED (organic light emitting diode) lighting panel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171109 Address after: 214000, Wuxi, Jiangsu, Zhouzhuang, Zhenlong Jiangyin Road (electroplating Center) Patentee after: JIANGYIN SIX-CIRQUE ALLOY WIRE CO., LTD. Address before: 214000 Zhenxing Road 1, Ting Lake District, Jiangsu, Yancheng City Patentee before: Zhu Xiangyang |