CN104867797B - A kind of luminous neon bulb electrode and preparation method thereof - Google Patents
A kind of luminous neon bulb electrode and preparation method thereof Download PDFInfo
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- CN104867797B CN104867797B CN201510230368.1A CN201510230368A CN104867797B CN 104867797 B CN104867797 B CN 104867797B CN 201510230368 A CN201510230368 A CN 201510230368A CN 104867797 B CN104867797 B CN 104867797B
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- electrode
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- 229910052754 neon Inorganic materials 0.000 title claims abstract description 24
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000002360 preparation method Methods 0.000 title claims description 11
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 60
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 36
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 29
- 229910052742 iron Inorganic materials 0.000 claims abstract description 18
- 238000007747 plating Methods 0.000 claims description 16
- 239000010410 layer Substances 0.000 claims description 12
- 238000003490 calendering Methods 0.000 claims description 10
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 239000011241 protective layer Substances 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008676 import Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004020 luminiscence type Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 230000003064 anti-oxidating effect Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Landscapes
- Electroluminescent Light Sources (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of luminous neon bulb electrode, include being coated with 5 8um soft nickel dam on a diameter of 0.4mm 0.9mm pure iron line, pure iron line.The special facture technique of the neon bulb electrode is also disclosed, by rolling wire rod, stretching line for the first time, under 700 degrees Celsius, 10~14 hours of heat treatment, under 600 degrees Celsius, the brightness heat treatment of 0.5~1.5 hour is carried out, final stretches obtained by line.The luminous neon bulb of the present invention can reach the standard of import pure nickel, stable luminescence, electrode life is long, fraction defective is extremely low, and waste of material is few, improves the production efficiency of electrode, and feux rouges electrode and green glow electrode can use same technique productions, it is mutually general, the problem of management of neon bulb production process is reduced, technological process is reduced, reduces cost.
Description
Technical field
The present invention relates to a kind of luminous neon bulb electrode and preparation method thereof.
Background technology
Lighting electrode is that neon can emit light and heat when neon bulb is added with voltage, lighting electrode surface occur a kind of glow or
Pure nickel wire is commonly used before the green bright color of person, lighting electrode.The lighting electrode unstable, smooth surface that lights that pure nickel wire makes has black
Point, the electrode of different size need different technique productions, and production technology trouble causes to waste big cost height, so state at present
The whole dependence on import of electrode inside having higher requirements.
The content of the invention
The technical problem to be solved in the present invention is to overcome existing defect there is provided a kind of luminous neon bulb electrode,
In order to solve the above-mentioned technical problem, the invention provides following technical scheme：
A kind of luminous neon bulb electrode, includes being coated with 5-8um's on a diameter of 0.4mm-0.9mm pure iron line, pure iron line
Soft nickel dam.One layer of anti oxidation layer can also be set outside nickel plating pure iron line.
Further, the preparation method of the luminous neon bulb electrode, including following steps：
1) pure iron cold-rolled wire, is subjected to first time calendering, a diameter of 6.0~7.0mm of calendering to wire rod；
2), wire rod is carried out to stretch line processing for the first time, line is stretched to a diameter of 2.8~3.2mm of wire rod；And stretch after line processing
Detected a flaw using defectoscope, prevent wire rod from having crackle or rough place；
3) gauge or diameter of wire, is stretched to 1.2mm~1.8mm, under 700 degrees Celsius, 10~14 hours is heat-treated, reaches
320~360Mpa of tensile strength, then plates one layer of soft nickel in wire surface；EL31 degreasers are first used when plating soft nickel by wire rod table
Face is cleaned up, and the concentration of the EL31 degreasers is 60-120g/L, and the thickness for plating soft nickel is 5~8um
4) gauge or diameter of wire, is stretched to 0.4mm~0.9mm again, under 600 degrees Celsius, the light of 0.5~1.5 hour is carried out
Bright heat treatment, reaches 450~600Mpa of tensile strength, then take-up, packaging, finished product.Can also before take-up nickel plating line
Coat oxidation resistant protective layer in material surface.
The luminous neon bulb of the present invention can reach the standard of import pure nickel, and stable luminescence, electrode life is long, bad
Rate is extremely low, and waste of material is few, improves the production efficiency of electrode, and feux rouges electrode and green glow electrode can use same technique
Production, it is mutually general, the problem of management of neon bulb production process is reduced, technological process is reduced, reduces cost.
Embodiment
The preferred embodiments of the present invention are illustrated below, it will be appreciated that preferred embodiment described herein is only used
In the description and interpretation present invention, it is not intended to limit the present invention.
Embodiment 1
A kind of luminous neon bulb electrode, includes being coated with 5um soft nickel dam on a diameter of 0.4mm pure iron line, pure iron line,
One layer of anti oxidation layer is additionally provided with outside nickel plating pure iron line.
The preparation method of the luminous neon bulb electrode, including following steps：
1) pure iron cold-rolled wire, is subjected to first time calendering, a diameter of 6.0mm of calendering to wire rod；
2), wire rod is carried out to stretch line processing for the first time, line is stretched to a diameter of 3.2mm of wire rod；And used after stretching line processing
Defectoscope is detected a flaw, and prevents wire rod from having crackle or rough place；
3) gauge or diameter of wire, is stretched to 1.4mm, under 700 degrees Celsius, 10 hours is heat-treated, reaches tensile strength 320
~360Mpa, then plates one layer of soft nickel in wire surface；First wire surface is cleaned up using EL31 degreasers when plating soft nickel,
The concentration of the EL31 degreasers is 80g/L, and the thickness for plating soft nickel is 5um
4) gauge or diameter of wire, is stretched to 0.4mm again, under 600 degrees Celsius, the brightness heat treatment of 1.5 hours is carried out, reaches
450~600Mpa of tensile strength, then take-up, packaging, finished product, the wire surface in nickel plating before take-up coats anti-oxidation protection
Layer.
Embodiment 2
A kind of luminous neon bulb electrode, includes being coated with 6.5um soft nickel dam on a diameter of 0.75 pure iron line, pure iron line,
The anti oxidation layer of one layer of setting outside nickel plating pure iron line.
The preparation method of the luminous neon bulb electrode, including following steps：
1) pure iron cold-rolled wire, is subjected to first time calendering, a diameter of 6.5mm of calendering to wire rod；
2), wire rod is carried out to stretch line processing for the first time, line is stretched to a diameter of 3.0mm of wire rod；And used after stretching line processing
Defectoscope is detected a flaw, and prevents wire rod from having crackle or rough place；
3) gauge or diameter of wire, is stretched to 1.6mm, under 700 degrees Celsius, 12 hours is heat-treated, reaches tensile strength 320
~360Mpa, then plates one layer of soft nickel in wire surface；First wire surface is cleaned up using EL31 degreasers when plating soft nickel,
The concentration of the EL31 degreasers is 90g/L, and the thickness for plating soft nickel is 6.5um.
4) gauge or diameter of wire, is stretched to 0.75mm again, under 600 degrees Celsius, the brightness heat treatment of 1 hour is carried out, reaches
450~600Mpa of tensile strength, then take-up, the wire surface in nickel plating before take-up coats oxidation resistant protective layer, then wraps
Dress, finished product.
Embodiment 3
A kind of luminous neon bulb electrode, includes being coated with 8um soft nickel dam on a diameter of 0.9mm pure iron line, pure iron line.
Further, the preparation method of the luminous neon bulb electrode, including following steps：
1) pure iron cold-rolled wire, is subjected to first time calendering, a diameter of 7.0mm of calendering to wire rod；
2), wire rod is carried out to stretch line processing for the first time, line is stretched to a diameter of 2.8mm of wire rod；And used after stretching line processing
Defectoscope is detected a flaw, and prevents wire rod from having crackle or rough place；
3) gauge or diameter of wire, is stretched to 1.8mm, under 700 degrees Celsius, 14 hours is heat-treated, reaches tensile strength 320
~360Mpa, then plates one layer of soft nickel in wire surface；First wire surface is cleaned up using EL31 degreasers when plating soft nickel,
The concentration of the EL31 degreasers is 120g/L, and the thickness for plating soft nickel is 8um.
4) gauge or diameter of wire, is stretched to 0.9mm again, under 600 degrees Celsius, the brightness heat treatment of 0.5 hour is carried out, reaches
450~600Mpa of tensile strength, then take-up, the wire surface in nickel plating before take-up coats oxidation resistant protective layer, then wraps
Dress, finished product.
Finally it should be noted that：The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic.
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., should be included in the present invention's
Within protection domain.
Claims (4)
1. a kind of preparation method of luminous neon bulb electrode, it is characterised in that including following steps：
1) pure iron cold-rolled wire, is subjected to first time calendering, a diameter of 6.0~7.0mm of calendering to wire rod；
2), wire rod is carried out to stretch line processing for the first time, line is stretched to a diameter of 2.8~3.2mm of wire rod；Stretch after line processing using spy
Hinder machine flaw detection, prevent wire rod from having crackle or rough place；
3) gauge or diameter of wire, is stretched to 1.2mm~1.8mm, under 700 degrees Celsius, 10~14 hours is heat-treated, reaches tension
320~360Mpa of intensity, then plates one layer of soft nickel in wire surface；
4) gauge or diameter of wire, is stretched to 0.4mm~0.9mm again, under 600 degrees Celsius, the light heat of 0.5~1.5 hour is carried out
Processing, reaches 450~600Mpa of tensile strength, then take-up, packs, finished product.
2. a kind of preparation method of luminous neon bulb electrode as claimed in claim 1, it is characterised in that the step 3) in,
The thickness that wire surface plates soft nickel is 5~8um.
3. a kind of preparation method of luminous neon bulb electrode as claimed in claim 1 or 2, it is characterised in that the step 3)
In, wire surface is first cleaned up wire surface using EL31 degreasers when plating soft nickel, and the concentration of the EL31 degreasers is
60-120g/L。
4. a kind of preparation method of luminous neon bulb electrode as claimed in claim 1, it is characterised in that step 4) before take-up also
It is included in wire surface and coats oxidation resistant protective layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230368.1A CN104867797B (en) | 2015-05-06 | 2015-05-06 | A kind of luminous neon bulb electrode and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510230368.1A CN104867797B (en) | 2015-05-06 | 2015-05-06 | A kind of luminous neon bulb electrode and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104867797A CN104867797A (en) | 2015-08-26 |
| CN104867797B true CN104867797B (en) | 2017-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395381Y (en) * | 1999-08-26 | 2000-09-06 | 北京科电高技术公司 | Electrode of neon lamp |
| CN1544694A (en) * | 2003-11-19 | 2004-11-10 | 沈国良 | Process for making copper-plated and nickel-plated wire |
| CN2833879Y (en) * | 2005-05-26 | 2006-11-01 | 马权忠 | Three-wire neon lamp |
| CN101561088A (en) * | 2009-05-11 | 2009-10-21 | 葛世潮 | High-power high-efficiency cold cathode energy-saving lamp |
-
2015
- 2015-05-06 CN CN201510230368.1A patent/CN104867797B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2395381Y (en) * | 1999-08-26 | 2000-09-06 | 北京科电高技术公司 | Electrode of neon lamp |
| CN1544694A (en) * | 2003-11-19 | 2004-11-10 | 沈国良 | Process for making copper-plated and nickel-plated wire |
| CN2833879Y (en) * | 2005-05-26 | 2006-11-01 | 马权忠 | Three-wire neon lamp |
| CN101561088A (en) * | 2009-05-11 | 2009-10-21 | 葛世潮 | High-power high-efficiency cold cathode energy-saving lamp |
Non-Patent Citations (2)
| Title |
|---|
| 钨材加工技术的现状与发展;杨宇锋;《中国钨业》;20041031;第57页右栏第1段-第59页右栏最后1段 * |
| 镀镍铁丝镀层厚度对灯泡质量影响的探讨;鲁德银等;《灯与照明》;19960831(第2期);全文 * |
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| Publication number | Publication date |
|---|---|
| CN104867797A (en) | 2015-08-26 |
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Effective date of registration: 20171109 Address after: 214000, Wuxi, Jiangsu, Zhouzhuang, Zhenlong Jiangyin Road (electroplating Center) Patentee after: JIANGYIN SIX-CIRQUE ALLOY WIRE CO., LTD. Address before: 214000 Zhenxing Road 1, Ting Lake District, Jiangsu, Yancheng City Patentee before: Zhu Xiangyang |