CN104864722A - Saggar powder material rotating and scraping device - Google Patents

Saggar powder material rotating and scraping device Download PDF

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Publication number
CN104864722A
CN104864722A CN201510263103.1A CN201510263103A CN104864722A CN 104864722 A CN104864722 A CN 104864722A CN 201510263103 A CN201510263103 A CN 201510263103A CN 104864722 A CN104864722 A CN 104864722A
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China
Prior art keywords
motor
door frame
scraper plate
bearing plate
saggar
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CN201510263103.1A
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CN104864722B (en
Inventor
陈斌
张文俊
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Suzhou Huike Technology Co ltd
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Suzhou Huike Equipment Co Ltd
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Publication of CN104864722B publication Critical patent/CN104864722B/en
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Abstract

The invention discloses a saggar powder material rotating and scraping device and belongs to the technical field of electronic kiln auxiliary facilities. The device comprises a portal frame, a motor supporting plate lifting mechanism, a scraping plate rotation driving mechanism and a scraping plate, wherein the motor supporting plate lifting mechanism is fixed to the portal frame at a position corresponding to a portal frame cavity of the portal frame; the scraping plate rotation driving mechanism is connected with the motor supporting plate lifting mechanism; the scraping plate is connected with the scraping plate rotation driving mechanism. The motor supporting plate lifting mechanism drives the scraping plate rotation driving mechanism to ascend and descend, the scraping plate rotation driving mechanism drives the scraping plate to rotate, so that the scraping plate scrapes flat saggar powder materials corresponding to the lower portion of the scraping plate, the manpower can be saved, the valuable labor resources can be saved, the operation labor of workers can be reduced, and the scraping effect for the powder materials which are high in viscidity and poor in liquidity can be guaranteed.

Description

Saggar powder rotates scraping device
Technical field
The invention belongs to electronic kiln technical field of auxiliary facilities, be specifically related to a kind of saggar powder and rotate scraping device.
Background technology
Above mentioned saggar powder refers to the electronic powder material of holding in saggar, electronic powder material as color phosphor, lamp powder, barium titanate, strontium titanates, three oxygen two yttriums, zirconia, aluminium oxide, bismuth oxide, lead zirconate titanate, LiFePO4 and ferromagnetic oxide powder, etc.
As is known in the industry, after the automatic Weighing feeding device in preceding working procedure and last station completes the metering feed to saggar, saggar lid need be placed on saggar by follow-up Capping stations, then carry by saggar the burner hearth that powder enters electronic kiln and burn till.
And then as is known in the industry, after automatic Weighing feeding device is to saggar feed, powder in saggar there will be taper and Pagoda-shaped or shape of cross section be the centre of bread shape exceed plane on saggar and surrounding significantly lower than the out-of-flatness situation of saggar chamber accent, especially for the powder of those viscosity large fluidity differences, this situation is more outstanding, needs to be scraped smooth, otherwise saggar lid cannot be made to match with saggar, specifically, saggar lid occurs floating the phenomenon in saggar.If can not make saggar lid and saggar good fit, so can affect and burn till the product quality after coming out of the stove.
Prior art strikes off whole to saggar powder by workman usually to manually, one of shortcoming, because special messenger's refining (scraping smooth) assigned by needs, is thus unfavorable for saving valuable human resources; Two, the operation intensity of workman is large; Three, scrape smooth effect and be difficult to ensure, because the factors such as the sense of responsibility of smooth effect and workman, mood and even physical efficiency of scraping are relevant.
The technical information for making the even smooth device of the powder in saggar can be seen in disclosed Chinese patent literature, typically as " the saggar even distributor " of invention patent mandate notification number CN103528380B recommendation, although this patent has the technique effect that its description is recorded, the powder for viscosity large fluidity difference can not play the planarization effects of expectation.
For above-mentioned prior art, the applicant has done useful design, finally defines technical scheme described below, and proves practicable through simulated test taking under secrecy provision.
Summary of the invention
Task of the present invention be to provide a kind of contribute in an automated manner to viscosity large fluidity difference and the powder easily producing arcuate surface effect scrape smooth and use and save the saggar powder that valuable human resources, the operation intensity alleviating workman and guarantee strike off effect and rotate scraping device.
Task of the present invention has been come like this, and a kind of saggar powder rotates scraping device, comprises a door frame; One motor bearing plate elevating mechanism, the position in door frame chamber and door frame that this motor bearing plate elevating mechanism is corresponding to door frame are fixed; One scraper plate rotary drive mechanism, this scraper plate rotary drive mechanism is connected with described motor bearing plate elevating mechanism; One scraper plate, this scraper plate is connected with described scraper plate rotary drive mechanism.
In a specific embodiment of the present invention, described motor bearing plate elevating mechanism comprises a lift action cylinder fixed head, one lift action cylinder and pair of guide rods, the right upper portion of lift action cylinder fixed head and described door frame is fixed, lift action cylinder is positioned at described door frame chamber and fixes with the position placed in the middle of lift action cylinder fixed head towards the side in door frame chamber, the acting cylinder post of this lift action cylinder towards under, the position of both sides and the cylinder body of lift action cylinder that pair of guide rods is corresponding respectively to acting cylinder post are slidably matched, and this is slidably matched with the guide rod hole be opened on the roof of door frame after leaning out cylinder body to the upper end of guide rod, and lower end leans out cylinder body equally, described scraper plate rotary drive mechanism is connected with the lower end of acting cylinder post and pair of guide rods simultaneously, described scraper plate is connected with scraper plate rotary drive mechanism by scraper stent.
In another specific embodiment of the present invention, described lift action cylinder is cylinder.
In another specific embodiment of the present invention, described scraper plate rotary drive mechanism comprises a motor bearing plate and a motor, motor bearing plate is fixedly connected with the lower end of described acting cylinder post and described pair of guide rods simultaneously, motor is fixed on motor bearing plate, the motor shaft of this motor towards lower and through motor bearing plate, described scraper stent together with described scraper plate correspond to motor bearing plate towards under the position of side be fixedly connected with motor shaft.
In another specific embodiment of the present invention, described motor bearing plate towards on side and the position corresponding to described acting cylinder post and pair of guide rods is at the same time fixed with a stiffening plate, this stiffening plate is fixedly connected with the lower end of acting cylinder post and pair of guide rods simultaneously.
Also have in a specific embodiment of the present invention, described scraper plate scrapes plate bolt by one group and described scraper stent is fixed, on this scraper stent and corresponding to the position of described motor shaft, be fixed with a motor shaft adapter sleeve, this motor shaft adapter sleeve is fixed by adapter sleeve screw and motor shaft.
Technical scheme provided by the invention drives scraper plate rotary drive mechanism to be elevated by motor bearing plate elevating mechanism, scraper plate is driven to rotate by scraper plate rotary drive mechanism, thus by scraper plate, the saggar powder corresponded to below it is struck off, not only can save manpower and be saved valuable human resources and alleviate the operation intensity of workman, and can ensure planarization effects is scraped to the powder of viscosity large fluidity difference.
Accompanying drawing explanation
Fig. 1 is embodiments of the invention and application examples schematic diagram.
Detailed description of the invention
Technical spirit of the present invention and beneficial effect can be fully understood in order to make the public; applicant will describe in detail the specific embodiment of the present invention below by reference to the accompanying drawings; but applicant is not the restriction to technical scheme to the description of embodiment, any changing in the form rather than substance according to the present invention's design all should be considered as protection scope of the present invention.
Everyly in the following description relate to upper and lower, left and right, the concept of directionality (or claim directionality) of front and rear is all for the location status residing for the figure be described, object is to facilitate public understanding, thus can not be understood as being particularly limited to technical scheme provided by the invention.
Refer to Fig. 1, figure 1 illustrates the saggar conveying mechanism 6 for carrying saggar 5, this saggar conveying mechanism 6 comprises a frame 61, this frame 61 is arranged on the terrace of field of employment, specifically, the station of this frame 61 at automatic Weighing feeding device place and for saggar lid is coupled to the capping device place on saggar 5 station between, one group of roller shell axle 62, this group roller shell axle 62 is bearing in the top of frame 61 rotationally with space state along the length direction of frame 61, specifically, the two ends of this group roller shell axle 62 are respectively bearing in the top of frame 61 rotationally by roller shell axle bed 622, and are respectively fixed with the roller shell 621 being preferably quality of rubber materials for a pair with roller shell hold-down screw 6211 at the middle part of this group roller shell axle 62, be arranged on each drive sprocket 63 of the rear end of every root roller shell axle of one group of roller shell axle 62, and linked by driving chain 631 transmission between drive sprocket 63 on adjacent roller sleeve, one roller shell axial brake device 64, this roller shell axial brake device 64 comprises drive motors 641, reduction box 642, reduction box holder 643, drive sprocket 644 and driving-chain 645, drive motors 641 coordinates with reduction box 642 transmission and is fixed on reduction box holder 643 by reduction box 642 together with drive motors 641, and reduction box holder 643 is fixed on one end of frame 61, specifically be fixed on the side of right-hand member towards a left side of frame 61, drive sprocket 644 is fixed on the reduction gearbox output shaft 6421 of reduction box 642, one end of driving-chain 645 is nested with on the drive sprocket 63 being positioned on a roller shell axle 62 of low order end in aforesaid one group of roller shell axle 62, the other end is nested with on drive sprocket 644.As shown in Figure 1, the drive sprocket 63 be positioned on a roller shell axle 62 of low order end is duplex chain wheel.Aforesaid saggar 5 contacts with roller shell 621.
Saggar powder of the present invention rotates scraping device and is fixed in frame 1 to soar under the state of the top of aforesaid frame 1, as preferred scheme, on the top of frame 1 and be positioned at rear side be fixed with a sensor stand 611, sensor stand 611 is provided with a photoelectric sensor 6111.
Please continue to refer to Fig. 1, applicant elaborates to the structural system that saggar powder rotates scraping device: give a door frame 1, this door frame 1 also can be described as portal frame, and the bottom door frame screw 13 of its both sides is fixed with aforesaid frame 61; Give a motor bearing plate elevating mechanism 2, this motor bearing plate elevating mechanism 2 is fixed at position and the door frame 1 in the door frame chamber 11 corresponding to door frame 1, and door frame chamber 11 is corresponding to the top of aforesaid roller shell axle 62; Give a scraper plate rotary drive mechanism 3, this scraper plate rotary drive mechanism 3 is connected with aforesaid motor bearing plate elevating mechanism 2; Give a scraper plate 4, this scraper plate 4 is connected with aforesaid scraper plate rotary drive mechanism 3.
Aforesaid motor bearing plate elevating mechanism 2 preferably but not the structure be definitely limited to is as follows: comprise a lift action cylinder fixed head 21, one lift action cylinder 22 and pair of guide rods 23, lift action cylinder fixed head 21 is preferably fixed with the right upper portion of welding manner and aforementioned door frame 1, lift action cylinder 22 is positioned at aforesaid door frame chamber 11 and adopts acting cylinder hold-down screw 222 and lift action cylinder fixed head 21 to fix towards the position placed in the middle of the side in door frame chamber 11, the acting cylinder post 221 of this lift action cylinder 22 towards under, the position of both sides and the cylinder body of lift action cylinder 22 that pair of guide rods 23 is corresponding respectively to acting cylinder post 221 are slidably matched, and this is slidably matched with the guide rod hole 12 be opened on the roof of door frame 1 after leaning out cylinder body to the upper end of guide rod 23, and lower end leans out cylinder body equally.Aforesaid scraper plate rotary drive mechanism 3 is connected with the lower end of acting cylinder post 221 and pair of guide rods 23 simultaneously, and aforesaid scraper plate 4 is connected with scraper plate rotary drive mechanism 3 by scraper stent 41.
In the present embodiment, aforesaid lift action cylinder 22 is cylinder.
Aforesaid scraper plate rotary drive mechanism 3 preferably but not the structure be definitely limited to is as follows: comprise motor bearing plate 31 and a motor 32, motor bearing plate 31 is fixedly connected with the lower end of aforesaid acting cylinder post 221 and pair of guide rods 23 simultaneously, motor 32(reducing motor) be fixed on motor bearing plate 31, the motor shaft 321 of this motor 32 towards lower and through motor bearing plate 31, aforesaid scraper stent 41 together with scraper plate 4 correspond to motor bearing plate 31 towards under the position of side be fixedly connected with motor shaft 321.
As shown in Figure 1, aforesaid motor bearing plate 31 towards on side and the position corresponding to aforementioned acting cylinder post 221 and pair of guide rods 23 is at the same time fixed with a stiffening plate 311, this stiffening plate 311 is fixedly connected with the lower end of acting cylinder post 221 and pair of guide rods 23 simultaneously.
Still see Fig. 1, aforesaid scraper plate 4 is scraped plate bolt 42 by one group and is fixed with scraper stent 41, on this scraper stent 41 and corresponding to the position of aforementioned motor axle 321, be fixed with a motor shaft adapter sleeve 411, this motor shaft adapter sleeve 411 is fixed by adapter sleeve screw 4111 and motor shaft 321.As long as whiz scrapes plate bolt when changing scraper plate 4, scraper plate 4 is back to the state shown in Fig. 1 by scraping plate bolt 42 after changing again.
Applicant sketches use of the present invention, aforesaid saggar conveying mechanism 6 works, specifically: drive reduction box 642 by drive motors 641, slowed down by reduction box 642 and drive drive sprocket 644 by reduction gearbox output shaft 6421, driven the drive sprocket 63 be positioned on a roller shell axle 62 of frame 61 low order end by driving-chain 645 by drive sprocket 644, by the drive sprocket 63 on each roller shell axle 62, one group of roller shell axle 62 is moved by driving chain 631, make saggar 5 carry powder (the electronic powder material that stove to be entered burns till) to run on roller shell 621, when walking to the position of below of scraper plate 4 of the present invention, the position signalling of saggar 5 is collected by photoelectric sensor 6111, and by photoelectric sensor 6111, position signalling is fed back to electric control box, electric control box sends instructions to drive motors 641, drive motors 641 break-off.Give motor bearing plate elevating mechanism 2 of the present invention and motor 32 by electric control box by signal simultaneously, specifically: first worked by lift action cylinder 22, acting cylinder post 221 stretches out outside cylinder body, by acting cylinder post 221, motor bearing plate 31 is promoted downwards, descending by motor bearing plate 31 drive motor 32, scraper plate 14 is contacted, under the work of motor 32 with the powder in saggar 5, drive scraper plate 4 to rotate by motor shaft 321 by scraper stent 41, thus by scraper plate 4, the powder in saggar 5 is scraped smooth.Then, lift action cylinder 22 reverse operation, until make scraper plate 4 recess saggar 5, be namely returned to the top corresponding to saggar 5, and motor 32 quits work.The saggar 5 completing powder drawout is descending from going out door frame chamber 11 at once working once again of saggar conveying mechanism 6, and the saggar 5 that the next one awaits drawout enters door frame chamber 11 just, the time of scraper plate 4 pairs of powder drawouts is usually by PLC(programmable controller) setting.

Claims (6)

1. a kind of saggar powder rotates scraping device, it is characterized in that comprising a door frame (1); One motor bearing plate elevating mechanism (2), this motor bearing plate elevating mechanism (2) is fixing at position and the door frame (1) in the door frame chamber (11) corresponding to door frame (1); One scraper plate rotary drive mechanism (3), this scraper plate rotary drive mechanism (3) is connected with described motor bearing plate elevating mechanism (2); One scraper plate (4), this scraper plate (4) is connected with described scraper plate rotary drive mechanism (3).
2. saggar powder according to claim 1 rotates scraping device, it is characterized in that described motor bearing plate elevating mechanism (2) comprises a lift action cylinder fixed head (21), one lift action cylinder (22) and pair of guide rods (23), lift action cylinder fixed head (21) is fixed with the right upper portion of described door frame (1), lift action cylinder (22) is positioned at described door frame chamber (11) and fixes with the position placed in the middle of lift action cylinder fixed head (21) towards the side of door frame chamber (11), the acting cylinder post (221) of this lift action cylinder (22) towards under, the position of both sides and the cylinder body of lift action cylinder (22) that pair of guide rods (23) is corresponding respectively to acting cylinder post (221) are slidably matched, and this is slidably matched with the guide rod hole (12) be opened on the roof of door frame (1) after leaning out cylinder body to the upper end of guide rod (23), and lower end leans out cylinder body equally, described scraper plate rotary drive mechanism (3) is connected with the lower end of acting cylinder post (221) and pair of guide rods (23) simultaneously, described scraper plate (4) is connected with scraper plate rotary drive mechanism (3) by scraper stent (41).
3. saggar powder according to claim 2 rotates scraping device, it is characterized in that described lift action cylinder (22) is cylinder.
4. saggar powder according to claim 2 rotates scraping device, it is characterized in that described scraper plate rotary drive mechanism (3) comprises a motor bearing plate (31) and a motor (32), motor bearing plate (31) is fixedly connected with the lower end of described acting cylinder post (221) and described pair of guide rods (23) simultaneously, motor (32) is fixed on motor bearing plate (31), the motor shaft (321) of this motor (32) is towards lower and through motor bearing plate (31), described scraper stent (41) together with described scraper plate (4) correspond to motor bearing plate (31) towards under the position of side be fixedly connected with motor shaft (321).
5. saggar powder according to claim 4 rotates scraping device, it is characterized in that the position corresponding to towards upper side and at the same time described acting cylinder post (221) and pair of guide rods (23) at described motor bearing plate (31) is fixed with a stiffening plate (311), this stiffening plate (311) is fixedly connected with the lower end of acting cylinder post (221) and pair of guide rods (23) simultaneously.
6. saggar powder according to claim 4 rotates scraping device, it is characterized in that described scraper plate (4) is scraped plate bolt (42) by one group and fixed with described scraper stent (41), go up at this scraper stent (41) and be fixed with a motor shaft adapter sleeve (411) in the position corresponding to described motor shaft (321), this motor shaft adapter sleeve (411) is fixed by adapter sleeve screw (4111) and motor shaft (321).
CN201510263103.1A 2015-05-21 2015-05-21 Saggar powder rotates scraping device Active CN104864722B (en)

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Application Number Priority Date Filing Date Title
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CN104864722B CN104864722B (en) 2016-08-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107514905A (en) * 2016-06-16 2017-12-26 广西联壮科技股份有限公司 Extendible rotary kiln hopper dust heap is raked mechanism
CN110237600A (en) * 2019-04-30 2019-09-17 西安宝德九土新材料有限公司 A kind of device and method preparing porous nickel matter filter membrane

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2423741Y (en) * 1999-12-23 2001-03-21 南京经济学院 Viscosity powdered bulk continuous quantitative shaper
WO2004048869A1 (en) * 2002-11-22 2004-06-10 Nippon Steel Corporation Material feeding apparatus for rotary hearth furnace
CN102503436A (en) * 2011-09-26 2012-06-20 佛山石湾鹰牌陶瓷有限公司 Production method for ultra low temperature rapid firing vitrification ceramic brick
CN202284911U (en) * 2011-08-30 2012-06-27 深圳市格林美高新技术股份有限公司 Automatic loading device for powder reduction furnace
CN203611341U (en) * 2013-12-04 2014-05-28 海城市中兴镁质合成材料有限公司 Mold used for manufacturing unshaped refractory material heat shock test samples
CN204648968U (en) * 2015-05-21 2015-09-16 苏州汇科机电设备有限公司 Saggar powder rotates scraping device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2423741Y (en) * 1999-12-23 2001-03-21 南京经济学院 Viscosity powdered bulk continuous quantitative shaper
WO2004048869A1 (en) * 2002-11-22 2004-06-10 Nippon Steel Corporation Material feeding apparatus for rotary hearth furnace
CN202284911U (en) * 2011-08-30 2012-06-27 深圳市格林美高新技术股份有限公司 Automatic loading device for powder reduction furnace
CN102503436A (en) * 2011-09-26 2012-06-20 佛山石湾鹰牌陶瓷有限公司 Production method for ultra low temperature rapid firing vitrification ceramic brick
CN203611341U (en) * 2013-12-04 2014-05-28 海城市中兴镁质合成材料有限公司 Mold used for manufacturing unshaped refractory material heat shock test samples
CN204648968U (en) * 2015-05-21 2015-09-16 苏州汇科机电设备有限公司 Saggar powder rotates scraping device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107514905A (en) * 2016-06-16 2017-12-26 广西联壮科技股份有限公司 Extendible rotary kiln hopper dust heap is raked mechanism
CN107514905B (en) * 2016-06-16 2019-06-25 广西联壮科技股份有限公司 Extendible rotary kiln hopper dust heap is raked mechanism
CN110237600A (en) * 2019-04-30 2019-09-17 西安宝德九土新材料有限公司 A kind of device and method preparing porous nickel matter filter membrane

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Address after: 215562 Xinzhuang Industrial Development Zone (Yangyuan), Changshu City, Suzhou City, Jiangsu Province

Patentee after: Suzhou Huike Technology Co.,Ltd.

Address before: 215562 Xinzhuang Industrial Development Zone (Yangyuan), Changshu City, Suzhou City, Jiangsu Province

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