CN104863392B - A kind of Assembled type movable sentry box and its fast method for preparing - Google Patents

Abstract

The invention discloses an assembled movable sentry box and a quick manufacturing method thereof. The main body of the assembled movable sentry box and the hoistable roof are connected into one body through an L-shaped connecting plate. The main body of the sentry box includes a steel frame, a combined wall, an aluminum alloy door and an aluminum alloy window. It is placed on the steel frame; the hoistable roof is composed of a roof frame, a triangular lightweight frame layer, a polyurethane insulation layer and a stainless steel roof plate, and a circular ring is preset on it to facilitate hoisting of the roof during assembly. During the production, the required materials are cut and transported to the site according to the requirements, the steel skeleton is built and the lightweight skeleton layer is placed on it, the composite wall is poured and the roof composite board is placed, and then the roof is hoisted to the main body of the sentry box , use the L-shaped connecting plate to connect them into one body. The invention has the advantages of simple and practical structure, rapid construction and manufacture on site, low cost, energy saving and environmental protection, etc., and has good application prospects.

Description

An assembled mobile sentry box and its rapid production method

technical field

The invention relates to a miniature building structure, in particular to an assembled movable sentry box and a rapid manufacturing method thereof.

Background technique

The sentry box is also called the toll booth, which is the workplace for the parking lot management personnel to collect parking fees. It has the characteristics of windproof, rainproof, heat preservation, beautiful and durable appearance, standard configuration of office table, switch, socket, fluorescent lamp panel, and can be installed according to needs Air conditioner, easy to operate and flexible. With the increase of sentry box styles, more often sentry boxes are used in residential areas, property, office buildings, shopping plazas, police duty, landscape gardens, expressways, enterprise factories, institutions and other places. There are two main forms of sentry boxes at present. One is a relatively simple sentry box with a roof (or a sun umbrella) and is completely open around, but this kind of sentry box has been gradually eliminated because it is too simple; the other is a fixed one. Type, which can provide a relatively closed space without affecting the field of vision of the personnel on duty, is currently the most common. This fixed sentry box also has obvious deficiencies. First of all, this sentry box is generally manufactured by the manufacturer as a whole, and then transported to the designated place for installation and fixing. Because the sentry box is large in size, it is inconvenient to transport; secondly, during the hoisting process, The overall leveling of the sentry box is difficult, time-consuming and labor-intensive; in addition, most of the materials used in fixed sentry boxes are colored steel, aluminum alloy, stainless steel, metal carved panels, etc., which are not good in heat preservation and comfort.

In order to solve the above problems, relevant professionals have done a lot of work. For example, Patent No. CN103774866 A discloses a movable sentry box. A pair of mobile rollers are added at the bottom of the booth to move the sentry box, which solves the problem of mobile transportation of the sentry box. Difficult problem; Patent No. CN201320295419.5 then announces a kind of mobile police sentry box, has added heat-insulation layer to improve the thermal insulation effect of police sentry box wherein. But all there is certain weak point in these two patents, can only finish short-distance transportation by adding mobile roller for sentry box, then powerless to longer-distance transportation, and improve sentry box under extreme weather by adding methods such as insulation layer The internal environment will significantly increase the quality and manufacturing cost of the sentry box. Therefore, it is necessary to develop a kind of assembled activity sentry box.

Contents of the invention

In view of the disadvantages of the existing movable sentry box that it is inconvenient to move and transport, it is difficult to level it during installation, and it cannot provide a relatively comfortable duty environment for the on-duty personnel economically and cheaply, the purpose of the present invention is to provide an assembled movable sentry box.

In order to achieve the above-mentioned technical features, the present invention is implemented as follows: an assembled movable sentry box and its rapid manufacturing method, which includes a sentry box main body, which is connected with the hoistable roof as a whole, and the sentry box main body is connected to the foundation through an L-shaped connecting plate connected, the main body of the sentry box includes a profiled steel frame and a combined wall, on which an aluminum alloy window is arranged, and the aluminum alloy door is connected to the profiled steel frame through a living hinge, and the hoistable roof is composed of a roof frame and a roof composite panel Composition, the circular hoisting ring is set on the top of the hoistable roof.

The L-shaped connecting plate is respectively connected with the sentry box main body and the foundation through expansion bolts.

The combined wall body includes an exterior wall decoration board, a lightweight skeleton layer and a pouring material layer, and the pouring material layer is attached to the lightweight skeleton layer.

The lightweight skeleton layer is welded by porous stainless steel mesh and C-shaped steel.

The roof composite panel is composed of a triangular light frame layer, a polyurethane heat insulation layer and a stainless steel roof plate.

The manufacturing method includes the following steps: step 1, cutting the profile steel frame, roof frame, triangular lightweight frame layer and required profile steel for the light frame layer, as well as stainless steel mesh and C-shaped steel according to the design size requirements, and transporting them to the site.

Step 2: Fix the four leg parts of the shaped steel frame on the foundation with L-shaped connecting plates respectively, so as to make it an integral supporting frame.

Step 3, welding and assembling the stainless steel mesh and C-shaped steel to obtain a lightweight skeleton layer and a triangular lightweight skeleton layer.

Step 4, placing the triangular light frame layer on the roof frame, and welding the light frame layer to the steel frame.

Step five, place the roof composite board on the surface of the roof skeleton.

Step 6, making pouring material, and adopting the pressure spraying process to make the pouring material layer, and installing the exterior wall decorative board.

Step seven, hoist the roof to the main body of the sentry box, and connect it into one body through the L-shaped connecting plate.

The polyurethane heat insulation layer is pressed by adding 3% to 10% expandable graphite into polyurethane, and its thickness is 10 to 30mm.

The main materials of the pouring material layer are cement, gypsum powder, expandable graphite particles, polystyrene particles, and straw powder, which are mixed according to the ratio of 2:1:0.1:1:1. The process used for forming is as follows: Pressure injection, its thickness is 10-30mm.

The present invention has following beneficial effect:

1. The above-mentioned assembled mobile sentry box and its rapid production method, after the raw materials are cut according to size, are transported to the construction site for assembly, which greatly reduces the transportation cost.

2. The above-mentioned assembled mobile sentry box and its rapid production method adopts a composite wall composed of exterior wall decorative panels, lightweight skeleton layers, and pouring material layers, which has the advantages of light weight, high strength, heat insulation, and sound insulation. , starting from the materials used in the sentry box itself, it avoids the cost of installing air conditioners, water curtain cooling curtains, etc., and reduces the manufacturing cost of the entire sentry box. In addition, the materials used for the pouring material layer are cement, gypsum powder, graphite, polystyrene Ethylene granules, straw powder, etc. are economical and environmentally friendly, and can be widely promoted.

3. The above-mentioned assembled mobile sentry box and its rapid production method, in which the polyurethane heat insulation layer replaces the traditional fireproof asbestos in the hoisting roof, which has the advantages of good heat insulation effect and no poisonous effect on the human body.

4. The method of high-pressure pouring is used for forming the castable layer, which has the advantages of good forming effect and time-saving and labor-saving.

Description of drawings

The present invention will be further described below in conjunction with drawings and embodiments.

Figure 1 is a schematic diagram of the structure of the assembled movable sentry box.

Figure 2 is a steel skeleton diagram of the assembled movable sentry box.

Figure 3 is a skeleton diagram of the section steel after the lightweight skeleton layer is installed.

Figure 4 is a schematic diagram of a roof composite panel.

Figure 5 is a triangular lightweight skeleton layer.

Fig. 6 is a schematic diagram of the combined wall structure.

Fig. 7 is a schematic diagram of the structure of the quadrilateral lightweight skeleton layer.

Figure 8 is an L-shaped connecting plate.

In the figure: sentry box main body 1, aluminum alloy door 2, movable hinge 3, hoistable roof 4, circular suspension ring 5, composite wall 6, aluminum alloy window 7, L-shaped connecting plate 8, steel frame 1-1, roof frame 4-1, triangular lightweight skeleton layer 4-2, polyurethane heat insulation layer 4-3, stainless steel roof plate 4-4, PVC decorative board 6-1, quadrilateral lightweight skeleton layer 6-2, pouring material layer 6-3 , Stainless steel mesh 6-2-1, C-shaped steel 6-2-2, expansion bolt 8-1.

detailed description

Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

As shown in Figure 1-8, an assembled movable sentry box includes a sentry box main body 1. The sentry box main body 1 is connected with the hoistable roof 4 as a whole. The sentry box main body 1 is connected with the foundation through an L-shaped connecting plate 8. The sentry box main body 1 includes a shaped steel frame 1-1 and a combined wall 6, on which an aluminum alloy window 7 is arranged, and an aluminum alloy door 2 is connected to the shaped steel frame 1-1 through a living hinge 3, and the hoistable roof 4 is Composed of a roof frame 4-1 and a roof composite plate, the circular suspension ring 5 is arranged on the top of the hoistable roof 4 .

Preferably, the L-shaped connecting plate 8 is respectively connected to the sentry box main body 1 and the foundation through expansion bolts 8-1.

Preferably, the combined wall body 6 includes an exterior wall decoration board 6-1, a lightweight skeleton layer 6-2 and a pouring material layer 6-3, and the pouring material layer 6-3 is attached to the lightweight skeleton layer 6-2.

Preferably, the lightweight skeleton layer 6-2 is welded by porous stainless steel mesh 6-2-1 and C-shaped steel 6-2-2.

Preferably, the roof composite board is composed of a triangular lightweight skeleton layer 4-2, a polyurethane heat insulation layer 4-3 and a stainless steel roof board 4-4.

Concrete assembly and installation process of the present invention is:

The manufacturing method includes the following steps: step 1, the steel frame 1-1, the roof frame 4-1, the triangular light frame layer 4-2 and the light frame layer 6-2 required profile steel, and the stainless steel mesh 6-2-1 and C-shaped steel 6-2-2 are cut according to the design size requirements and transported to the site.

Step 2: Fix the four leg parts of the shaped steel frame 1-1 on the foundation with L-shaped connecting plates 8 respectively, so as to make it an integral supporting frame.

Step 3, welding and assembling the stainless steel mesh 6-2-1 and the C-shaped steel 6-2-2 together to obtain the lightweight skeleton layer 6-2 and the triangular lightweight skeleton layer 4-2.

Step 4, placing the triangular lightweight frame layer 6-2 on the roof frame 4-1, and welding the lightweight frame layer 6-2 to the steel frame 1-1.

In step five, the roof composite board is placed on the surface of the roof frame 4-1.

Step 6, making the pouring material, and adopting the pressure jetting process to make the pouring material layer 6-3, and installing the exterior wall decorative board 6-1.

Step seven, hoisting the roof 4 onto the main body 1 of the sentry box, and connecting them into one body through the L-shaped connecting plate 8 .

Preferably, the polyurethane heat insulation layer 4-3 is formed by adding 3% to 10% expandable graphite into polyurethane and pressing it, and its thickness is 10 to 30 mm.

Preferably, the main materials of the pouring material layer 6-3 are cement, gypsum powder, expandable graphite particles, polystyrene particles, and straw powder, which are mixed according to the ratio of 2:1:0.1:1:1. , The process used for forming is pressure injection, and its thickness is 10-30mm.

The present invention overcomes the difficulty of overall transportation and leveling during installation of the existing mobile sentry box, and avoids the cost caused by installing special cooling equipment, etc., and makes fundamental changes in the manufacturing method and materials of the mobile sentry box. It has the advantages of simple structure, economical and practical, energy saving and environmental protection, rapid construction and production on site, easy installation, and free from overall hoisting and transportation. It is a new type of movable sentry box.

The above-mentioned embodiments are used to illustrate the present invention, rather than to limit the present invention. Within the spirit of the present invention and the protection scope of the claims, any modification and change made to the present invention will fall into the protection scope of the present invention.

Claims (5)

1. An assembled mobile sentry box, characterized in that it includes a sentry box main body (1), the sentry box main body (1) is connected with a hoistable roof (4), and the sentry box main body (1) is connected through an L-shaped connecting plate (8) Connected to the foundation, the sentry box main body (1) includes a steel frame (1-1) and a composite wall (6), and an aluminum alloy window (7) and an aluminum alloy door (2) are arranged on the composite wall (6) It is connected to the section steel frame (1-1) through a living hinge (3), the hoistable roof (4) is composed of a roof frame (4-1) and a roof composite panel, and the circular hoisting ring (5) is set on the hoistable the top of the roof (4); The composite wall (6) includes an exterior wall decoration board (6-1), a lightweight skeleton layer (6-2) and a pouring material layer (6-3), and the pouring material layer (6-3) is attached to the lightweight On the skeleton layer (6-2); The main materials of the pouring material layer (6-3) are cement, gypsum powder, expandable graphite particles, polystyrene particles, and straw powder, which are mixed according to the ratio of 2:1:0.1:1:1. The process used in forming is pressure injection, and its thickness is 10-30mm; The lightweight skeleton layer (6-2) is welded by porous stainless steel mesh (6-2-1) and C-shaped steel (6-2-2). 2. An assembled movable sentry box according to claim 1, characterized in that: the L-shaped connecting plate (8) is respectively connected to the main body (1) of the sentry box and the foundation through expansion bolts (8-1). 3. An assembled mobile sentry box according to claim 1, characterized in that: the roof composite board is composed of a triangular lightweight skeleton layer (4-2), a polyurethane heat insulation layer (4-3) and a stainless steel roof board (4-4) composition. 4. The rapid production method of any one of claims 1-3, which is characterized in that the production method comprises the following steps: Step 1, the steel frame (1-1), the roof frame (4-1), the triangular The steel required for the lightweight skeleton layer (4-2) and the lightweight skeleton layer (6-2), as well as the stainless steel mesh (6-2-1) and C-shaped steel (6-2-2) are cut according to the design size requirements, Transport to site; Step 2, fix the four leg parts of the shaped steel frame (1-1) on the foundation with L-shaped connecting plates (8) respectively, so as to make it an overall supporting frame; Step 3, welding and assembling stainless steel mesh (6-2-1) and C-shaped steel (6-2-2) together to obtain lightweight skeleton layer (6-2) and triangular lightweight skeleton layer (4-2); Step 4, placing the triangular lightweight frame layer (6-2) on the roof frame (4-1), and welding the lightweight frame layer (6-2) to the steel frame (1-1); Step 5, placing roof composite panels on the surface of the roof skeleton (4-1); Step 6, making the pouring material, and adopting the pressure jetting process to make the pouring material layer (6-3), and installing the exterior wall decorative board (6-1); Step seven, hoisting the roof (4) onto the sentry box main body (1), and connecting them into one body through the L-shaped connecting plate (8). 5. An assembled mobile sentry box according to claim 3, characterized in that: the polyurethane heat insulation layer (4-3) is pressed by adding 3% to 10% expandable graphite to polyurethane, and its The thickness is 10-30mm.