CN104856882B - Fluid injection pellet filling machine - Google Patents
Fluid injection pellet filling machine Download PDFInfo
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- CN104856882B CN104856882B CN201510229574.0A CN201510229574A CN104856882B CN 104856882 B CN104856882 B CN 104856882B CN 201510229574 A CN201510229574 A CN 201510229574A CN 104856882 B CN104856882 B CN 104856882B
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Abstract
A kind of fluid injection pellet filling machine, belongs to pharmaceutical machinery technical field.Including motor reducer, vacuum system, rack, turntable, transmission device and the capsule feeding device being sequentially arranged in turntable circumference rack, dispensing devices, capsule separator, detection device, priming device, pellet filling device, rejection device, glue stations, compactor, finished conveying device and mold cleaning device, its dispensing devices, capsule separator, pellet filling device, rejection device, compactor and finished conveying device are separately connected transmission device, transmission device connects motor reducer, vacuum system connects capsule separator, detection device is between dispensing devices and priming device, turntable goes to corresponding station and completes perfusion filling.The filling of the fluid injection of hard capsules, pellet may be implemented in the present invention, using capsule cap inner wall coated with glue, realizes interior seal capsule, not only saves technique and cost, and be easier to be absorbed by the body.
Description
Technical field
The invention belongs to pharmaceutical machinery technical fields, more particularly to a kind of fluid injection pellet filling machine.
Background technique
Domestic production capsule is broadly divided into two major classes at present: 1) hard capsule: solid or semisolid is filled in hard rubber
It is made in capsule；2) soft capsule: oil-based liquid is closed in soft capsule without the liquid mixing suspension of dissolution to capsule material
In.
It is big with the investment of health care our factory with soft capsule fill liquid pharmaceutical factory, need to put into flexible glue Tibetan household slave when producing soft capsule
Producing line and bottle placer, and hard Capsules filling machine need to be only purchased with hard Capsules fill liquid.
Soft capsule single cannot produce in production, during producing soft capsule, soft capsule and it is filling will be simultaneously
It carries out, technique and complex procedures, high production cost.Existing equipment is unable to satisfy wanting for complicated technique and composite material dosage form
It asks.
Summary of the invention
For the above technical problems, the present invention provides a kind of fluid injection pellet filling machine, and hard capsules may be implemented
Fill liquid and composite material dosage form.
The purpose of the present invention is achieved through the following technical solutions:
A kind of fluid injection pellet filling machine, including motor reducer, vacuum system, rack, turntable, transmission device and successively cloth
Set capsule feeding device, dispensing devices, capsule separator, detection device, priming device, pellet in turntable circumference rack
Filling device, rejection device, glue stations, compactor, finished conveying device and mold cleaning device, dispensing devices, capsule point
It is separately connected transmission device from device, pellet filling device, rejection device, compactor and finished conveying device, transmission device connects
Motor reducer is connect, vacuum system connects capsule separator, and detection device is between dispensing devices and priming device, turntable
It goes to corresponding station and completes perfusion filling.
Further, the priming device includes topping-up pump, liquid holding box, perfusion tube, liquid injection pipe and liquid injecting mouth, the Sheng liquid
Box connects topping-up pump by perfusion tube, and the liquid injection pipe of perfusion capsule is also connected on liquid holding box, and fluid injection pipe end connects liquid injecting mouth.
Further, the liquid injecting mouth is connected on the mainboard adjusted with flow, and the mainboard is supported on by supporting plate
The loose piece for adjusting fluid injection flow is provided on framework platform, in mainboard, loose piece one end corresponds to liquid injecting mouth liquid outlet and is provided with through-hole, living
The block other end connects nut cap by spring, adjusts the hole size that through-hole is overlapped with liquid injecting mouth on mainboard by nut cap, to adjust note
The flow of liquid mouth.
Further, the pellet filling device includes feed hopper, dosage bucket, water conservancy diversion box and health-monitoring installation, institute
State dosage bucket feed end connection feed hopper, discharge end by water conservancy diversion box connect health-monitoring installation, health-monitoring installation with turn
Lower module cooperation on platform pours into material, and dosage bucket discharge end is with feed control valve plate.
Further, arc chamber is led for streamline in the water conservancy diversion box, discharge port and feed inlet are in 90 ° of directions.
Further, the health-monitoring installation includes feeding machanism, dial dose mechanism, main body, pedestal and stirs machine
Structure, dial dose mechanism feeding inlet end connect the magazine to connect with water conservancy diversion box, and discharge port end connects main body, sets below main body
Bottom set seat, toggle mechanism passes through main body and the lower plate connecting shaft I of dial dose mechanism cooperates transmission, the shift plate connection of toggle mechanism
The straight-bar VI of rack inner driver cam VI.
Further, the feeding machanism includes magazine, pressure regulation block and door-plate, is set respectively on the corresponding side wall in magazine inner cavity two
Inclined plate is set, is discharge port between two inclined plates, pressure regulation block is set below discharge port, material trough, the corresponding material of material trough are provided in pressure regulation block
Door-plate is arranged in box discharge port, the material trough discharge end of pressure regulation block, and the vertical plate connection of door-plate and dial dose mechanism is sliding with vertical plate
It is dynamic.
Further, the dial dose mechanism includes vertical plate, dosage frid, adjusts gauge block, lower plate, screw rod, jackscrew and spiral shell
Base, the vertical plate and dosage frid are placed in below door-plate, are adjusted gauge block in dosage frid, are matched with dosage frid grafting
It closes, adjusts connecting screw on gauge block, nut seat is placed on screw rod, is pulled by screw rod and is adjusted gauge block regulating dosage, locked by jackscrew
Tight screw rod；Lower plate is located at below dosage frid and vertical plate, and the vertical plate connects composition sliding shoe with door-plate, lower plate respectively, passes through
The connecting shaft I of lower plate drives the sliding shoe to slide, and when filling pellet, the sliding shoe is moved to material slot and the agent of lower plate
The dosage bunker of measuring tank plate is corresponding；When being not filled with pellet, the sliding shoe is moved to the material slot of lower plate and the agent of dosage frid
Measuring tank is not overlapped.
Further, it is equipped with dosage geosynclinal block close to vertical plate abutting end on the dosage frid, is formed between adjacent doses geosynclinal block
The dosage bunker of material is accommodated, the dosage bunker number is identical as capsule quantity in the capsule mould that need to be filled, and opens on the vertical plate
There is the arc groove with dosage bunker cooperation；The material slot cooperated with dosage bunker is had in the lower plate, is connected in the lower plate
With the connecting shaft I of swinging plate groove cooperation.
Further, the tune gauge block is fork configuration, and prong end and the dosage bunker cooperate, regulating dosage size；
The dosage bunker being provided on the dosage frid is rectangular shaped slot.
Further, baffle is connected on the tune gauge block, baffle is placed on screw rod periphery, the abjection of stop screw rod end.
Further, the main body includes deflector, baffle and main board, is provided on the main board and material in lower plate
The corresponding material hole of slot and driving channel are fixed with baffle, corresponding material hole discharge end setting band water conservancy diversion with lower plate abutment end
The deflector in hole, the lower module cooperation in the deflector hole and turntable of the deflector, pours into material.
Further, the deflector hole in the deflector is bellmouth, the material hole on corresponding main board.
Further, the toggle mechanism include shift plate, small axis, bearing block, active plate, swinging plate, connection pull, clutch
Structure, the shift plate pass through swinging plate connection active plate by being connected to the small axis of bearing block, and active plate and swinging plate pass through connecting plate
Connection, the swinging plate other end are provided with groove, and the connecting shaft I connected in accommodating and lower plate drives connecting shaft I to swing, drives lower plate
Horizontal movement；Clutch is additionally provided on the swinging plate and active plate.
Further, the clutch includes clutch shaft, spring, the cam chair being installed in main body and small cam, institute
It states pocketed springs on clutch shaft and runs through swinging plate and active plate, clutch shaft is radially connect with swinging plate, along axial direction in swinging plate
It is slided on active plate, clutch shaft end is in contact with the small cam in cam chair, is connected with handle on small cam；Stir handle extremely
Small cam high point contacts clutch shaft, compressed spring, and clutch shaft runs through swinging plate and active plate, and the two is driven to swing simultaneously；In hand
Handle dials to small cam low spot, spring elongation, and clutch shaft disengages active plate and connects with swinging plate.
Further, the detection device is optoelectronic switch, is installed on framework platform by bracket, is detected in lower module
Whether capsule is had.
Further, the glue stations includes metering pump, glue box, support frame, glue tube, coating nozzle and rest, institute
The metering pump that setting is supported by support frame above glue box is stated, glue tube connects rest thereon, is arranged on the rest and passes through
The fixed coating nozzle of pedestal, the reservoir channel of each coating nozzle communicate in rest, and one end of the rest connects the straight of cam V
Bar V1, moved by cam V and rest driven to move up and down, complete gluing work.
Further, the coating nozzle and capsule cap inner wall cooperate, and the coating nozzle outer layer, which is equipped with, inhales glue-line, the suction glue
Layer is cellular rubber.
Further, the transmission device includes main shaft, pitman shaft, bearing block, multiple fulcrum bearings, multiple sprocket wheels and multiple
Cam set, the main shaft and pitman shaft pass through bearing block respectively and are fixed on framework platform, pacify respectively on main shaft, turntable indexing case
It equipped with sprocket wheel, is connect with the sprocket wheel on speed reducer output shaft by chain, connects to be also equipped in a fulcrum bearing of main shaft and rise
Bearing up pulley, the expansion tightening wheel and each sprocket wheel are vertically arranged side by side；Each cam set is mounted on main shaft side by side, and each cam set is separately connected point
Send device, capsule separator, finished product output device, compactor and gluing, rejection device, pellet filling device.
Further, each cam set structure is as follows:
Cam set I includes grooved cam I, connecting rod I and straight-bar I, and cam I is mounted on main shaft, and connecting rod I is rotatably connected on pair
On the bearing block answered, with the roller shaft cooperated with cam I on the connecting rod I, roller shaft connects dispensing devices by straight-bar I
Fork crank axle is selected and recommended, drive selects and recommends fork crank axle and moves up and down to extreme position；
Cam set II includes cam II, connecting rod II, roller bearing and straight-bar II, and cam II is board-like cam, connecting rod II 1
End is connected on pitman shaft, and the other end connects the connecting plate of capsule separating mechanism by straight-bar II, and connecting plate is connected by straight-bar II
The vacuum suction seat of capsule separator is connect, has the roller bearing circumscribed with cam II on connecting rod II；
Cam set III includes cam III, connecting rod III and straight-bar III, and it is also board-like cam that structure is identical as II structure of cam,
III structure of connecting rod is identical as connecting rod II, and the straight-bar III connecting with connecting rod III connects the knock-pin template of finished product delivery mechanism；
IV structure of cam set is identical as II structure of cam set, and cam IV is also board-like cam, IV structure of connecting rod and connecting rod
II is identical, and the straight-bar IV connecting with connecting rod IV connects the knock-pin compression module of compactor；
V structure of cam set is identical as II structure of cam set, and cam V is identical as II structure of cam, is also board-like cam,
The roller bearing circumscribed with cam V is had on connecting rod V, V one end of connecting rod connects pitman shaft, and the other end connects straight-bar V1With it is straight
Bar V2, pass through straight-bar V1The rest for connecting glue stations, passes through straight-bar V2Connect the twin shaft seat of rejection device；
VI group of structure of cam is identical as cam I group structure, and cam VI is identical as cam I structure, is grooved cam, connecting rod VI
One end is equipped with the roller shaft cooperated with VI groove profile of cam, and the other end connects straight-bar VI, connects dialling for Pill device by straight-bar VI
Plate.
The invention has the benefit that
1. fluid injection, the pellet of hard capsules may be implemented by setting device for casting in the present invention, sealed in hard capsules,
Interval is continuously finished simple production process, and perfusion effect is good.And can be realized can replace soft capsule only do single Dissolve things inside lack
Point.It saves technique and cost, capsule sealing effect is good, it is easier to which dissolution is absorbed by the body.
2. pellet filling device of the invention is by feeding machanism, dial dose mechanism, main body and stirs, clutch
Mating reaction not only can control dosage size, the logistics speed of filling, can also open or stop filling in time, make entire
Filling process is controllable.
3. glue stations of the present invention uses capsule cap inner wall coated with glue, realizes interior seal capsule, not only saves technique and cost,
And it is easier to be absorbed by the body.
4. transmission device of the invention is moved by cam, drives each device to move up and down, completes each station interoperation,
Structure is simple, and motion control is accurate.
5. present invention work occupied area is small, personnel needed for operation are few, and easy to operate, and cleaning and maintenance are also easy.
Detailed description of the invention
Fig. 1 is overall structure of the present invention.
Fig. 2 is Fig. 1 top view.
Fig. 3 is Fig. 1 left view.
Fig. 4 is the A-A cross-sectional view of Fig. 3.
Fig. 5 is priming device structural schematic diagram in Fig. 2.
Fig. 6 is mainboard structure schematic diagram in Fig. 5.
Fig. 7 is structure of the detecting device schematic diagram in Fig. 2.
Fig. 8 is the left view of Fig. 6.
Fig. 9 is glue stations structural schematic diagram in Fig. 2.
Figure 10 is the top view of Fig. 9.
Figure 11 is rejection device structural schematic diagram in Fig. 2.
Figure 12 is the left view of Figure 11.
Figure 13 is transmission structures schematic diagram in Fig. 1.
Figure 14 is Fig. 1 middle dosage controling device structure diagram.
Figure 15 is the top view of Figure 14.
Figure 16 is feeding machanism, dial dose mechanism structural perspective in Figure 14.
Figure 17 is the schematic cross-sectional view of Figure 16.
Figure 18 is the structural schematic diagram of pressure regulation block.
Figure 19 is dial dose mechanism stereoscopic schematic diagram.
Figure 20 is the floor map of Figure 19.
Figure 21 is the B-B cross-sectional view of Figure 20.
Figure 22 is the structural schematic diagram that Figure 21 removes dosage frid.
Figure 23 is the structural schematic diagram of Figure 21 middle dosage frid.
Figure 24 is Figure 14 main part structural schematic diagram.
Figure 25 is the schematic diagram of the section structure of Figure 24.
Figure 26 is toggle mechanism stereoscopic schematic diagram in Figure 14.
Figure 27 is the planar structure schematic diagram of Figure 26.
Figure 28 is the right view of Figure 27.
In figure: 1. racks, 101. platforms,
2. transmission device, 201. main shafts, 202. pitman shafts, 203. motor reducers, 204. cams I, 205. connecting rods I,
206. fulcrum bearings, 207. intermittent box, 208. cams II, 209. cams III, 210. cams IV, 211. cams V, 212. cams VI,
213. sprocket wheels, 214. connecting rods II, 215. connecting rods III, 216. connecting rods IV, 217. connecting rods V, 218. connecting rods VI, 219. straight-bars I,
220. straight-bars II, 221. straight-bars III, 222. straight-bars IV, 223. straight-bars V1, 224. straight-bars V2, 225. straight-bars VI, 226. tensioners
Wheel；
3. dispensing devices,
4. priming device, 401. liquid holding box, 402. topping-up pumps, 403. liquid injection pipes, 404. perfusion tubes, 405. liquid injecting mouths,
406. mainboards, 407. pillars, 408. nut caps, 409. springs, 410. loose pieces, 411. supporting plates, 412. box covers, 413. supporting plates, 414.
Hand is turned round；
5. health-monitoring installation, 501. magazines, 502. pressure regulation blocks, 503. door-plates, 504. dosage frids, 505. vertical plates,
506. lower plates, 507. baffles, 508. deflectors, 509. main boards, 510. main body bases, 511. backing plates, 512. cam chairs, 513. hands
Handle, 514. screw rods, 515. nut seats, 516. jackscrews, 517. positioning plates, 518. tune gauge blocks, 519. link blocks, 520. inclined plates,
521. material troughs, 522. fabrication holes, 523. baffles, 524. arc grooves, 525. material holes, 526. small cams, 527. dosage bunkers,
528. material slots, 529. driving channels, 530. deflector holes, 531. connecting shafts I, 532. springs, 533. clutch shafts, 534. is small
Axis, 535. keys, 536. shift plates, 537. roller bearings, 538. bearing blocks, 539. swinging plates, 540. active plates, 541. connecting plates,
542. grooves, 543. dosage geosynclinal blocks；
6. rejection device, 601. air inlets, 602. standpipes, 603. pipe collars, 604. twin shaft seats, 605. mandrils, 606. push rods,
607. connecting shafts II；
7. glue stations, 701. glue boxes, 702. metering pumps, 703. glue tubes, 704. rests, 705. coating nozzles；
8. lower module, 9. upper modules, 10. turntables, 11. compactors, 12. finished conveying devices, 13. mold cleaning devices, 14.
Detection device, 141. brackets；
15. it is fed hopper, 16. dosage buckets, 17. capsule hoppers, 18. vacuum systems, 19. shields, 20. water conservancy diversion boxes, 21.
Capsule separator.
Specific embodiment
The present invention will be described in detail with reference to the accompanying drawings and examples.
Embodiment: as Figure 1-Figure 4, fluid injection pellet filling machine of the present invention, including motor reducer 203, vacuum system
18, rack 1, turntable 10, transmission device 2 and the capsule hopper 17 being sequentially arranged in 10 circumference rack 1 of turntable, dispensing devices 3,
Capsule separator 5, detection device 14, priming device 4, pellet filling device 5, rejection device 6, glue stations 7, compactor
11, finished conveying device 12 and mold cleaning device 13, dispensing devices 3, capsule separator 21, pellet filling device, inspection rejects
Device 6, compactor 11 and finished conveying device 12 are separately connected transmission device 2, and transmission device 2 connects motor reducer 203, very
18 connection capsule separator 21 of empty set system, between dispensing devices 3 and priming device 4, turntable 10 is gone to detection device 14
Corresponding station completes drug infusion filling.
As shown in Figure 5, Figure 6, the priming device 4 includes topping-up pump 402, liquid holding box 401, perfusion tube 404, liquid injection pipe
403 and liquid injecting mouth 405, the liquid holding box 401 connects topping-up pump 402 by perfusion tube 404, is also connected with filling on liquid holding box 401
The liquid injection pipe 403 of injecting glue capsule, 403 end of liquid injection pipe connect liquid injecting mouth 405.
As shown in Figure 5, Figure 6, the support frame of support topping-up pump 402, support frame as described above are set above the liquid holding box 401
Including pillar 407 and supporting plate 411, supporting plate 411 is supported by pillar 407, topping-up pump 402 is placed on supporting plate 411, the liquid injecting mouth
405 are connected on the mainboard 406 adjusted with flow, and the mainboard 406 is supported on framework platform 101 by supporting plate 413, main
It is provided with the loose piece 410 for adjusting fluid injection flow in plate 412, is opened as shown, 410 one end of loose piece corresponds to 405 liquid outlet of liquid injecting mouth
There is through-hole, 410 other end of loose piece connects nut cap 408 by spring 409, adjusts through-hole and fluid injection on mainboard 406 by nut cap 408
The hole size that mouth 405 is overlapped, to adjust the flow of liquid injecting mouth 405.It is additionally provided with hand on the box cover 412 of liquid holding box 401 and turns round 414, side
Just box cover 412 is opened.Wherein the topping-up pump 402 is outsourcing HighPower pump.
As shown in Fig. 2, Fig. 7, Fig. 8, the detection device 14 uses optoelectronic switch, and it is flat to be installed on rack by bracket 141
On platform 101, between dispensing devices 3 and priming device 4, for detecting in lower module 8 whether have capsule.
As shown in Fig. 2, Fig. 9, Figure 10, the glue stations 7 includes metering pump 702, glue box 701, support frame, glue tube
703, coating nozzle 705 and rest 704, support frame as described above is identical as the support frame structure of priming device, supports supporting plate structure by pillar
At；The metering pump 702 being arranged above support glue box 701, glue tube 703 connects rest 704 thereon, and setting is logical on the rest
The fixed coating nozzle 705 of pedestal is crossed, the reservoir channel of each coating nozzle 705 communicates in rest 704, one end of the rest 704
The straight-bar V 1223 for connecting cam V 211 is moved by cam V 211 and rest 704 is driven to move up and down, and gluing work is completed.
705 outer layer of coating nozzle, which is equipped with, inhales glue-line, and the suction glue-line is cellular rubber.It is additionally provided on the box cover of glue box 701 conveniently
The hand of unlatching is turned round.The coating nozzle 705 cooperates with capsule cap inner wall.
As shown in Fig. 2, Figure 11, Figure 12, the rejection device 6 is existing structure, including the standpipe 602 being mutually connected vertically
With air inlet 601, mandril 605, push rod 606, connecting shaft II 607, twin shaft seat 604,601 end of air inlet is rectangle hole,
Standpipe 602 connects vacuum system, and connecting shaft II 607 is parallel with standpipe 602, and II 607 end of connecting shaft close to 601 end of air inlet connects
Push rod 606 is connect, mandril 605 is set on push rod 606, and 605 quantity of mandril is identical with accommodating capsule quantity on lower module 8, even
II 607 other end of spindle connects twin shaft seat 604, and the straight-bar V of cam V 211 is connected by twin shaft seat 6042224；By cam V
211 drive straight-bar V1223 and straight-bar V2224 move up and down simultaneously, complete inspection rejects and gluing movement.
As shown in Fig. 3, Fig. 4, Figure 13, the transmission device 2 includes main shaft 201, pitman shaft 202, multiple fulcrum bearings, multiple
Sprocket wheel and multiple cam sets, the main shaft 201 and pitman shaft 202 are fixed on framework platform 101 by fulcrum bearing respectively, main shaft
201, it is separately installed with sprocket wheel on turntable intermittent box 207, is connect with the sprocket wheel on 203 output shaft of motor reducer by chain,
It connects and is also equipped with expansion tightening wheel 226 in a fulcrum bearing of main shaft 201, the expansion tightening wheel 226 and each sprocket wheel are vertically arranged side by side, are used for
Tensioner chain；Each cam set is mounted on side by side on main shaft 201, and each cam set is separately connected dispensing devices 3, capsule separator
5, finished product output device 12, compactor 11 and gluing, rejection device 7,6, pellet filling device.
Cam set I includes grooved cam I 204, connecting rod I 205 and straight-bar I 219, and cam I 204 is mounted on main shaft 201, even
Bar I 205 is rotatably connected in corresponding fulcrum bearing, with the roller shaft cooperated with cam I 204, idler wheel on the connecting rod I 206
Axis selects and recommends fork crank axle by the connection dispensing devices of straight-bar I 219, and drive selects and recommends fork crank axle and moves up and down to extreme position.
Cam set II includes cam II 208, connecting rod II 214, roller bearing and straight-bar II 220, and cam II 208 is board-like convex
Wheel, II 214 one end of connecting rod are connected on pitman shaft 202, and the other end connects the connection of capsule separating mechanism by straight-bar II 220
Plate, connecting plate connect the vacuum suction seat of capsule separator by straight-bar II 220, on connecting rod II 214 with outside cam II 208
The roller bearing cut.Capsule is after dispensing devices 3 are along entering into module, and mandril is with vacuum suction seat uplink, from the lower opening of lower module 8
It enters in lower module 8, at this time due to being vacuum formed negative pressure, the capsule body cap of script fitting is separated, due to each mandril height
Unanimously, therefore can guarantee to be separated and the capsule body that enters in lower module 8 is unlikely is sucked out outside lower module 8, and in lower die
Height in 8 hole of block is consistent.
Cam set III includes cam III 209, connecting rod III 215 and straight-bar III 221, and structure is identical as II 208 structure of cam,
For board-like cam, III 215 structure of connecting rod is identical as connecting rod II 214, and it is defeated that the straight-bar III 221 connecting with connecting rod III 215 connects finished product
Send the knock-pin template of mechanism 12.
IV structure of cam set is identical as II structure of cam set, and cam IV 210 is also board-like cam, IV 216 structure of connecting rod
Identical as connecting rod II 214, the straight-bar IV 222 connecting with connecting rod IV 216 connects the knock-pin of compactor, compression module.
V structure of cam set is identical as II structure of cam set, and cam V 211 is identical as II 208 structure of cam, is also plate
Formula cam has the roller bearing circumscribed with cam V 211 on connecting rod V 217, and V 217 one end of connecting rod connects pitman shaft 202, separately
One end connects straight-bar V1223 and straight-bar V2224, pass through the straight-bar V1The rest 704 of 223 connection glue stationss, passes through straight-bar
Ⅴ2The twin shaft seat 604 of 224 connection rejection devices.
VI group of structure of cam is identical as cam I group structure, and cam VI 212 is identical as cam I204 structure, is grooved cam,
VI 218 one end of connecting rod is equipped with the roller shaft cooperated with VI 212 groove profile of cam, and the other end connects straight-bar VI 225, passes through straight-bar VI
The shift plate 536 of 225 connection Pill devices, controls pellet filling device 5.
As shown in Fig. 2, the pellet filling device includes feed hopper 15, dosage bucket 16, water conservancy diversion box 20 and dosage control
Device 5,16 feed end of the dosage bucket connection feed hopper 15, discharge end connect health-monitoring installation 5, agent by water conservancy diversion box 20
Lower module 8 on amount control device 5 and turntable 10 cooperates, and pours into material, 16 discharge end of dosage bucket is with feed control valve plate.
As shown in Figure 14, Figure 15, the health-monitoring installation 5 includes feeding machanism, dial dose mechanism, main body, pedestal
And toggle mechanism, dial dose mechanism feeding inlet end connect the magazine 501 to connect with water conservancy diversion box 20, discharge port end connection master
Pedestal is arranged in body, main body lower section, and toggle mechanism passes through main body and the lower plate connecting shaft I 531 of dial dose mechanism cooperates transmission, group
The shift plate 20 of motivation structure connects the straight-bar VI 225 of 1 inner driver cam VI 212 of rack.
As shown in Figure 16, Figure 17, the feeding machanism includes magazine 501, pressure regulation block 502 and door-plate 503, in magazine 501
Inclined plate 520 is respectively set on the corresponding side wall of chamber two, is discharge port between two inclined plates 520, pressure regulation block 502 is set below discharge port, such as
Figure 17, two material troughs 521 are provided with shown in 18, in pressure regulation block 502, corresponding 501 discharge port of magazine of material trough 521, pressure regulation block 502
Door-plate 503 is arranged in 521 discharge end of material trough, sets strip fabrication hole 522 on pressure regulation block 502, effect is for screw below
Head makes allowances；Door-plate 503 is connect with the vertical plate 505 of dial dose mechanism, is slided with vertical plate 505；The effect of door-plate 503 be
When not needing to fill pellet to capsule body, make pellet particle entrapment on door-plate 503.
As shown in Figure 19-Figure 23, the dial dose mechanism include vertical plate 505, dosage frid 504, adjust gauge block 518, under
Plate 506, screw rod 514, jackscrew 516 and nut seat 515, the vertical plate 505 and dosage frid 504 are placed in 503 lower section of door-plate, adjust
Gauge block 518 is mating with dosage frid 504 in dosage frid 504, adjusts connecting screw 514 on gauge block 518, nut seat
515 are placed on screw rod 514, are pulled by screw rod 514 and adjust 518 regulating dosage of gauge block, pass through 516 tie down screw 514 of jackscrew；Under
Plate 506 is located at 505 lower section of dosage frid 504 and vertical plate, and the vertical plate 505 is slided with door-plate 503, the connection composition of lower plate 506 respectively
Motion block drives the sliding shoe to move by the connecting shaft I 531 of lower plate 506；When filling pellet, the sliding shoe is moved to down
The material slot 528 of plate 506 and the dosage bunker 527 of dosage frid 504 are corresponding；When being not filled with pellet, the sliding shoe is moved to
The material slot 528 of lower plate 506 is not overlapped with the dosage bunker 527 of dosage frid 504.Baffle is connected on the tune gauge block 518
523, baffle 523 is placed on 514 periphery of screw rod, and gauge block 518 is adjusted to be bonded substantially with 501 bottom surface of magazine of the upper end, baffle 523
Position is limited by 501 bottom surface of magazine, is deviate from for 514 end of stop screw rod.
As shown in Figure 21, Figure 23, it is equipped with dosage geosynclinal block 543 close to 50 abutting end of vertical plate on the dosage frid 504, it is adjacent
The dosage bunker 527 of accommodating material, glue in 527 numbers of the dosage bunker and the capsule mould that need to be filled are formed between dosage geosynclinal block 543
Capsule quantity is identical.As shown in figure 22, the arc groove 524 cooperated with dosage bunker 527 is provided on the vertical plate 505.As shown in figure 25,
With the material slot 528 cooperated with the dosage bunker 527 of dosage frid 504 in the lower plate 506, lower plate 506 passes through link block
544 are connected with the connecting shaft I 531 cooperated with swinging plate groove 542.As shown in figure 22, the tune gauge block 518 is fork configuration,
Its prong end and the dosage bunker 527 cooperate, regulating dosage size.
The dosage bunker 527 being provided on the dosage frid 504 is rectangular shaped slot.
As shown in Figure 24, Figure 25, the main body includes deflector 508, baffle 525 and main board 509, the main board
Material hole 525 corresponding with the material slot 528 of lower plate 506 and driving channel 529 are provided on 509, it is solid with 506 abutment end of lower plate
Surely there is baffle 525, the deflector 508 with deflector hole 530, the water conservancy diversion of the deflector 508 is arranged in 525 discharge end of corresponding material hole
Lower module 8 on hole 530 and turntable 101 cooperates, and pours into material.Band deflector hole 530 is bellmouth in the deflector 508, right
Answer the material hole 525 on main board 509.
As shown in Figure 26-Figure 28, the toggle mechanism include shift plate 536, small axis 534, bearing block 538, active plate 540,
Swinging plate 539, win in succession 541 and clutch, the shift plate 536 pass through swinging plate by being connected to the small axis 534 of bearing block 538
539 connection active plates 540, small axis 534 are connected on bearing block 538 by roller bearing 537, active plate 540 and swinging plate 539
It is connected by connecting plate 541,539 other end of swinging plate is provided with groove 542, accommodates and passes through what link block 519 was connect in lower plate 506
Connecting shaft I 531 stirs the swing of connecting shaft I 531, drives 506 horizontal movement of lower plate；On the swinging plate 539 and active plate 540
It is additionally provided with clutch.
As shown in figure 28, the clutch includes clutch shaft 533, spring 532, the cam chair 512 being installed in main body
And small cam 526, pocketed springs 532 run through swinging plate 539 and active plate 540 on the clutch shaft 533, with swinging plate 539 and
Active plate 540 is connected by keyway, and clutch shaft 533 is radially connect with swinging plate 539, along axial direction in swinging plate 539 and actively
It is slided on plate 540,533 end of clutch shaft is in contact with the small cam 526 in cam chair 512, is connected with handle on small cam 526
513；When stirring handle 513, the high point contact clutch shaft 533 of small cam 526, compressed spring 532 runs through clutch shaft 533 and dials
Movable plate 539 and active plate 540；When handle 513 dials to small 526 low spot of cam, spring 532 extends, and active plate 540 is detached from,
Clutch shaft 533 and swinging plate 539 connect.
The pellet filling device course of work:
When being not required to filling pellet, handle 513 is pulled, small cam 526 is rotated, extend spring 532, clutch shaft 533 is de-
Open active plate 540, swinging plate 539 is swung, and lower plate 506 is driven to slide, make material slot 528 in lower plate 506 and vertical plate 505,
The dosage bunker 527 of dosage frid 504 misplaces, and material is not flowed, stopped working.When pellet need to be filled, the rotation of handle 513 is pulled
Small cam 526 compresses spring 532, and clutch shaft 533 and active plate 540, swinging plate 539 are through connection, and both drives are simultaneously
It swings, drives lower plate 506 to slide, make 527 phase of dosage bunker of the material slot 528 and vertical plate, dosage frid 504 in lower plate 506
Corresponding, material proper flow starts to fill work.Pellet enters dosage through feed hopper 15, dosage bucket 16, water conservancy diversion box 20 and controls
Device 5, the material slot 528 of magazine 501, pressure regulation block 502, dosage frid 504, lower plate 506 through health-monitoring installation 5, master
The material hole 525 of body plate 509 and the deflector hole 530 of deflector 508 enter in the lower module 8 on turntable 10, pour into capsule
Material.
The dispensing devices 3, capsule arrangement of clutch 5, turntable 10, compactor 11, finished product guide 12, mold cleaning device
13, being fed hopper 15, capsule hopper 17 and shield 19 is existing structure.
The course of work of the invention:
Start, capsule, the liquid holding box 401 and gluing of priming device 4, pellet filling device 5 are added in capsule hopper 15
Liquid needed for containing in the glue box 701 of device 7 starts motor reducer 203 and vacuum system 17, and the present invention entirely produces
System starts, and the capsule in capsule hopper 17 is separated into capsule cap and capsule body by capsule separator 21 through dispensing devices 3,
Capsule cap and capsule body is set to be placed in upper module 9 and lower module 8, upper module 9 and lower module 8 are delivered to respectively on turntable 101
Lower corresponding position is rotated with turntable 101, and whether capsule body fills in the optoelectronic switch detection lower module 8 through detection device 14, such as
The capsule body in lower module 8 is not detected in fruit, then priming device 4 is not turned on；If detecting the capsule body in lower module 8,
Priming device 4 is opened, drives upper module 9, lower module 8 to go to 4 station of priming device to turntable 101, is i.e. filling medical fluid.Fill medicine
Lower module 8 after liquid goes to 5 station of pellet filling device with turntable 101, after filling pellet, goes to 6 station of rejection device, passes through
The capsule body not being perfused is sucked out in 6 vacuum of rejection device, and upper module 9, lower module 8 go to glue stations 7, pass through glue stations 7
In the capsule cap inner wall coated with glue of upper module 9, upper module 9, lower module 8 go to 11 station of compactor, complete upper module coating nozzle 705
9 and lower module 8 in capsule compress, synthesize complete capsule.Finished capsule product ejects through finished product output device 12 and guides output,
Upper module 9, lower module 8 go to 13 station of mold cleaning device cleaning mold, and upper module 9, lower module 8 after cleaning reenter down
One circulatory system so carries out production cycle in cycles.
Claims (18)
1. a kind of fluid injection pellet filling machine, it is characterised in that: including motor reducer, vacuum system, rack, turntable, transmission dress
Set and be sequentially arranged in capsule feeding device, dispensing devices, the capsule separator, detection device, note in turntable circumference rack
Liquid device, pellet filling device, rejection device, glue stations, compactor, finished conveying device and mold cleaning device, dispensing
Device, capsule separator, pellet filling device, rejection device, compactor and finished conveying device are separately connected transmission device,
Transmission device connects motor reducer, and vacuum system connects capsule separator, and detection device is located at dispensing devices and fluid injection dress
Between setting, turntable goes to corresponding station and completes perfusion filling；
The transmission device includes main shaft, pitman shaft, bearing block, multiple fulcrum bearings, multiple sprocket wheels and multiple cam sets, the master
Axis and pitman shaft pass through bearing block respectively and are fixed on framework platform, are separately installed with sprocket wheel on main shaft, turntable indexing case, and subtract
Sprocket wheel on fast machine output shaft is connected by chain, is connected and is also equipped with expansion tightening wheel, the tensioner in a fulcrum bearing of main shaft
It takes turns vertically arranged side by side with each sprocket wheel；Each cam set is mounted on main shaft side by side, and each cam set is separately connected dispensing devices, capsule point
From device, finished product output device, compactor and gluing, rejection device, pellet filling device；
Each cam set structure is as follows:
Cam set I includes grooved cam I, connecting rod I and straight-bar I, and cam I is mounted on main shaft, and connecting rod I is rotatably connected on corresponding
On bearing block, with the roller shaft cooperated with cam I on the connecting rod I, roller shaft connects selecting and recommending for dispensing devices by straight-bar I
Crank axle is pitched, drive selects and recommends fork crank axle and moves up and down to extreme position；
Cam set II includes cam II, connecting rod II, roller bearing and straight-bar II, and cam II is board-like cam, and II one end of connecting rod connects
It connects on pitman shaft, the other end connects the connecting plate of capsule separating mechanism by straight-bar II, and connecting plate connects glue by straight-bar II
The vacuum suction seat of capsule separator has the roller bearing circumscribed with cam II on connecting rod II；
Cam set III includes cam III, connecting rod III and straight-bar III, and III structure of cam is identical as II structure of cam, is also board-like convex
Wheel, III structure of connecting rod is identical as connecting rod II, and the straight-bar III connecting with connecting rod III connects the knock-pin template of finished product delivery mechanism；
IV structure of cam set is identical as II structure of cam set, and cam IV is also board-like cam, IV structure of connecting rod and II phase of connecting rod
Together, the straight-bar IV connecting with connecting rod IV connects the knock-pin compression module of compactor；
V structure of cam set is identical as II structure of cam set, and cam V is identical as II structure of cam, is also board-like cam, connecting rod
The roller bearing circumscribed with cam V is had on V, V one end of connecting rod connects pitman shaft, and the other end connects straight-bar V1And straight-bar
Ⅴ2, pass through straight-bar V1The rest for connecting glue stations, passes through straight-bar V2Connect the twin shaft seat of rejection device；
VI structure of cam set is identical as cam set I structure, and cam VI is identical as cam I structure, is grooved cam, connecting rod VI 1
End is equipped with the roller shaft cooperated with VI groove profile of cam, and the other end connects straight-bar VI, and the shift plate of Pill device is connected by straight-bar VI.
2. fluid injection pellet filling machine according to claim 1, it is characterised in that: the priming device includes topping-up pump, contains liquid
Box, perfusion tube, liquid injection pipe and liquid injecting mouth, the liquid holding box connect topping-up pump by perfusion tube, are also connected with perfusion on liquid holding box
The liquid injection pipe of capsule, fluid injection pipe end connect liquid injecting mouth.
3. fluid injection pellet filling machine according to claim 2, it is characterised in that: the liquid injecting mouth is connected to be adjusted with flow
Mainboard on, the mainboard is supported on framework platform by supporting plate, be provided in mainboard adjust fluid injection flow loose piece, loose piece
One end corresponds to liquid injecting mouth liquid outlet and is provided with through-hole, and the loose piece other end connects nut cap by spring, is adjusted by nut cap and is led on mainboard
The hole size that hole is overlapped with liquid injecting mouth, to adjust the flow of liquid injecting mouth.
4. fluid injection pellet filling machine according to claim 1, it is characterised in that: the pellet filling device includes feed material
Bucket, dosage bucket, water conservancy diversion box and health-monitoring installation, the dosage bucket feed end connection feed hopper, discharge end pass through water conservancy diversion box
Health-monitoring installation is connected, the lower module on health-monitoring installation and turntable cooperates, and pours into material, dosage bucket discharge end is with confession
Material control valve plate.
5. fluid injection pellet filling machine according to claim 4, it is characterised in that: arc chamber is led for streamline in the water conservancy diversion box,
Discharge port and feed inlet are in 90 ° of directions.
6. fluid injection pellet filling machine according to claim 4, it is characterised in that: the health-monitoring installation includes feeding machine
Structure, dial dose mechanism, main body, pedestal and toggle mechanism, the connection of dial dose mechanism feeding inlet end connect with water conservancy diversion box
Magazine, discharge port end connects main body, pedestal is arranged below main body, and toggle mechanism passes through the lower plate of main body and dial dose mechanism
The cooperation transmission of connecting shaft I, the straight-bar VI of the shift plate connection rack inner driver cam VI of toggle mechanism.
7. fluid injection pellet filling machine according to claim 6, it is characterised in that: the feeding machanism includes magazine, pressure regulation block
And door-plate, magazine inner cavity two correspond to and inclined plate are respectively set on side wall, are discharge port between two inclined plates, pressure regulation is arranged below discharge port
Block is provided with material trough in pressure regulation block, and material trough corresponds to magazine discharge port, and door-plate, door-plate is arranged in the material trough discharge end of pressure regulation block
It connect with the vertical plate of dial dose mechanism, is slided with vertical plate.
8. fluid injection pellet filling machine according to claim 7, it is characterised in that: the dial dose mechanism includes vertical plate, agent
Measuring tank plate adjusts gauge block, lower plate, screw rod, jackscrew and nut seat, and the vertical plate and dosage frid are placed in below door-plate, adjusts gauge block
It is mating with dosage frid in dosage frid, connecting screw on gauge block is adjusted, nut seat is placed on screw rod, passes through spiral shell
Bar, which pulls, adjusts gauge block regulating dosage, passes through jackscrew tie down screw；Lower plate is located at below dosage frid and vertical plate, the vertical plate difference
Composition sliding shoe is connected with door-plate, lower plate, drives the sliding shoe to slide by the connecting shaft I of lower plate, it is described when filling pellet
The material slot that sliding shoe is moved to lower plate is corresponding with the dosage bunker of dosage frid；When being not filled with pellet, the sliding shoe is mobile
Material slot to lower plate is not overlapped with the dosage bunker of dosage frid.
9. fluid injection pellet filling machine according to claim 8, it is characterised in that: close to vertical plate abutting end on the dosage frid
Equipped with dosage geosynclinal block, the dosage bunker of accommodating material, the dosage bunker number and the capsule that need to be filled are formed between adjacent doses geosynclinal block
Capsule quantity is identical in template, and the arc groove with dosage bunker cooperation is provided on the vertical plate；It is had in the lower plate and dosage bunker
The material slot of cooperation is connected with the connecting shaft I with the cooperation of swinging plate groove in the lower plate.
10. fluid injection pellet filling machine according to claim 8, it is characterised in that: the tune gauge block is fork configuration, prong
End cooperates with the dosage bunker, regulating dosage size；The dosage bunker being provided on the dosage frid is rectangular shaped slot.
11. fluid injection pellet filling machine according to claim 8, it is characterised in that: be connected with baffle, baffle on the tune gauge block
It is placed on screw rod periphery, the abjection of stop screw rod end.
12. fluid injection pellet filling machine according to claim 6, it is characterised in that: the main body includes deflector, baffle and master
Body plate is provided with material hole corresponding with material slot in lower plate and driving channel on the main board, fixes with lower plate abutment end
There is baffle, the deflector with deflector hole, the lower die in the deflector hole and turntable of the deflector is arranged in corresponding material hole discharge end
Block cooperation, pours into material.
13. fluid injection pellet filling machine according to claim 12, it is characterised in that: the deflector hole in the deflector is taper
Hole corresponds to the material hole on main board.
14. fluid injection pellet filling machine according to claim 6, it is characterised in that: the toggle mechanism include shift plate, small axis,
Bearing block, active plate, swinging plate, connection pull, clutch, and the shift plate passes through swinging plate by being connected to the small axis of bearing block
Active plate is connected, active plate is connected with swinging plate by connecting plate, and the swinging plate other end is provided with groove, is connected in accommodating and lower plate
Connecting shaft I drives connecting shaft I to swing, and drives lower plate horizontal movement；Clutch is additionally provided on the swinging plate and active plate.
15. the 4 fluid injection pellet filling machine according to claim 1, it is characterised in that: the clutch includes clutch shaft, bullet
Spring, the cam chair being installed in main body and small cam, pocketed springs run through swinging plate and active plate, clutch shaft on the clutch shaft
It radially connect with swinging plate, is slided on swinging plate and active plate along axial direction, clutch shaft end and the small cam phase in cam chair
It contacts, is connected with handle on small cam；Handle is stirred to small cam high point, contacts clutch shaft, compressed spring, clutch shaft, which runs through, to be dialled
Movable plate and active plate drive the two to swing simultaneously；Small cam low spot, spring elongation are dialed in handle, clutch shaft disengages actively
Plate is connected with swinging plate.
16. fluid injection pellet filling machine according to claim 1, it is characterised in that: the detection device is optoelectronic switch, is passed through
Bracket is installed on framework platform, and whether detect in lower module has capsule.
17. fluid injection pellet filling machine according to claim 1, it is characterised in that: the glue stations includes metering pump, glue
Box, support frame, glue tube, coating nozzle and rest, the metering pump that glue box top setting is supported by support frame, gluing
Liquid pipe connects rest, the setting coating nozzle fixed by pedestal, the reservoir channel of each coating nozzle phase in rest on the rest
It is logical, the straight-bar V of one end connection cam V of the rest1, moved by cam V and rest driven to move up and down, complete gluing
Work.
18. the 7 fluid injection pellet filling machine according to claim 1, it is characterised in that: the coating nozzle is matched with capsule cap inner wall
It closes, the coating nozzle outer layer, which is equipped with, inhales glue-line, and the suction glue-line is cellular rubber.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510229574.0A CN104856882B (en) | 2015-05-07 | 2015-05-07 | Fluid injection pellet filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510229574.0A CN104856882B (en) | 2015-05-07 | 2015-05-07 | Fluid injection pellet filling machine |
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| CN104856882A CN104856882A (en) | 2015-08-26 |
| CN104856882B true CN104856882B (en) | 2019-06-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105832552A (en) * | 2016-04-19 | 2016-08-10 | 杨鸣 | Glue applying and scraping mechanism of hard capsule glue applying sealing machine |
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| CN1607161A (en) * | 2003-10-13 | 2005-04-20 | 潮州市强基制药厂 | Full automatic hard gelatin capsule liquid and soft-body filler |
| CN1921818A (en) * | 2004-02-27 | 2007-02-28 | I.M.A.工业机械自动装置股份公司 | Capsule filling machine and method for producing sealed capsules |
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| CN2301203Y (en) * | 1997-05-29 | 1998-12-23 | 张传斗 | Pill device |
| CN2494197Y (en) * | 2001-04-05 | 2002-06-05 | 丹东金丸集团有限公司 | Microcapsule filling device |
| KR20180009813A (en) * | 2010-07-19 | 2018-01-29 | 프로갑스 에스.에이. | Appratus and process for encapsulating capsules or other solid dosage forms within capsules |
| WO2012017325A2 (en) * | 2010-07-19 | 2012-02-09 | Procaps Sa | Apparatus and process for encapsulating microparticles with liquid in soft gel capsules |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1607161A (en) * | 2003-10-13 | 2005-04-20 | 潮州市强基制药厂 | Full automatic hard gelatin capsule liquid and soft-body filler |
| CN1921818A (en) * | 2004-02-27 | 2007-02-28 | I.M.A.工业机械自动装置股份公司 | Capsule filling machine and method for producing sealed capsules |
| CN101528182A (en) * | 2006-08-04 | 2009-09-09 | 辉瑞产品公司 | Method and apparatus for sealing capsules |
| CN104546487A (en) * | 2014-12-05 | 2015-04-29 | 丹东金丸集团有限公司 | Fully-automatic enteric capsule production line |
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