CN202246007U

CN202246007U - Soy sauce filling machine

Info

Publication number: CN202246007U
Application number: CN2011203225827U
Authority: CN
Inventors: 谢棋柏; 刘海丰; 吴茂柿; 胡秋娴
Original assignee: Guangzhou Tech Long Packaging Machinery Co Ltd
Current assignee: Guangzhou Tech Long Packaging Machinery Co Ltd
Priority date: 2011-08-31
Filing date: 2011-08-31
Publication date: 2012-05-30
Anticipated expiration: 2021-08-31

Abstract

The utility model discloses a soy sauce filling machine. The machine is characterized in that a first magnet is fixed at the upper end of a guide rod; a cover plate which can cover the opening of an air return pipe is hinged at the upper end of the air return pipe; a second magnet is fixed on the side, close to the guide rod, of the cover plate; the opposite surfaces of the first magnet and the second magnet have the same magnetism; and when the guide rod rises to the top position, the first magnet and the second magnet are approximately arranged on the same level. The machine has the following beneficial effects: connection and disconnection of the channels between the material bottles and external air are controlled by interaction between the first magnet and the second magnet; and the machine achieves vacuumizing avoidance without bottles, ensures the filling quality and has simple structure.

Description

A kind of soy sauce bottle placer

Technical field

The utility model relates to a kind of bottle placer, particularly a kind of soy sauce bottle placer.

Background technology

For enhancing productivity, the general soy sauce bottle placer (a kind of vacuum filling machine) that adopts carries out can to soy sauce on the soy sauce manufacture line, through vacuum extractor the material cylinder is vacuumized during work; Make the pressure size of material in the cylinder remain-0.01～-0.025MPa, when old soldi got into the can zone, the bottle supporting device was mentioned old soldi; And in through centering device it being scheduled to; The bottle supporting cylinder that makes the bottle supporting device with bottle, centering device lead bottle piece and filling valve is pressed together in twos, at this moment, bottleneck docks with the sealing valve port of filling valve; The discharging opening of filling valve then is unlocked, and bottle is vacuumized through muffler; After treating that the bottle and the isobaric condition of material cylinder are set up, soy sauce is because self gravitation flows out and flows into downwards in the bottle along the outer wall of muffler from the discharging opening of filling valve, and can begins; When the soy sauce in the bottle reached predetermined fluid level, the bottle supporting cylinder drove the bottle that soy sauce is housed and descends, and the discharging opening of filling valve is closed, and accomplishes expendable work.

The part but existing soy sauce bottle placer still has some deficits; As: 1, in the course of the work, occur the situation that empty bottle can't arrive the bottle supporting cylinder smoothly unavoidably, this moment, the zero load of bottle supporting cylinder was up; And bottle placer can't distinguish whether bottle has put in place; Still carry out the action that vacuumizes to bottle, the internal pressure value that will cause like this expecting cylinder departs from preset range, influences follow-up filling quality; Certainly; Chinese patent number discloses a kind of draft beer mechanical type filling valve for " ZL 00239420.0 " patent; The structure that it is provided with " not having not vacuumizing part of bottle " but should " not have not vacuumizing part of bottle " is comparatively complicated, is not suitable for the can production requirement of soy sauce.2, for to make bottle placer can carry out can to the bottle of differing heights; Bottle placer is provided with the jacking system that may command material cylinder, filling valve and centering device go up and down; But the jacking system of prior art bottle placer mainly drives the up-down of material cylinder, filling valve and centering device through its motor-driven chain; The size of its up-down displacement is difficult to accuracy control, and complex structure.3, in the process of can soy sauce, because the impact of soy sauce deadweight tends to produce more foam, cause filling accuracy inaccurate, even cause soy sauce outside the bottle introversion, to overflow owing to bubble.

Summary of the invention

The purpose of the utility model is to provide a kind of soy sauce bottle placer, and it can be realized not having bottle and not vacuumize, and simple in structure.

The described a kind of soy sauce bottle placer of the utility model comprises the standpipe that is installed on the base, relatively the rotatable platform of base rotation; The lower end of standpipe is communicated with supplied materials equipment through coming pipe material, and liquid distributor is arranged at the top of standpipe, and the upper end of liquid distributor is fixed with gas distributor; Liquid distributor will expect that through feed pipe cylinder is communicated with standpipe, and gas distributor then will expect that through vacuum lead cylinder is communicated with vacuum extractor, and the material cylinder is installed on the rotatable platform and can rotates with rotatable platform; The material cylinder is fixed with crossbeam, and the centre hole of crossbeam and the outer shroud of liquid distributor are connected, and the lower end of material cylinder is equipped with filling valve and centering device; The muffler of filling valve stretches in the material cylinder; Be equipped with on the guide rod of centering device with column on the roller that matches of cam, the upper end of described guide rod is fixed with first magnet, the upper end of muffler is hinged with the cover plate of the opening that can cover muffler; The side that cover plate and guide rod are close is fixed with second magnet; First magnet is identical with the magnetic of second magnet face in opposite directions, and when guide rod rose to the extreme higher position, first magnet and second magnet roughly were positioned on the same horizon.

The utility model is owing to be fixed with first magnet in the upper end of guide rod, and is fixed with second magnet in a side that is hinged on the muffler upper end, can cover the cover plate of muffler opening, and first magnet is identical with the magnetic of the second magnet forward surface; In the working process, when bottle supporting cylinder band bottle rising jack-up centering device lead bottle piece the time, the guide rod of centering device rises with leading bottle piece; Until the leading till bottle piece and filling valve be pressed together in twos of bottle, centering device; At this moment, first magnet and second magnet roughly are positioned on the same horizon, according to the principle of same-sex repulsion of magnet; Second magnet and the first magnet mutual action; Second magnet drive cover plate makes progress around its hinged center and swings the angle less than 90 degree, thereby bottle is vacuumized through muffler, after treating bottle and expecting the isobaric condition foundation of cylinder; Soy sauce is because self gravitation flows out and flows into downwards in the bottle along the outer wall of muffler from the discharging opening of filling valve, and can begins; When the soy sauce in the bottle reached predetermined fluid level, the bottle supporting cylinder drove the bottle that soy sauce is housed and descends, guide rod with lead a bottle piece and then reset downwards; At this moment, the interaction force of second magnet and first magnet reduces, when the suffered magnetic force of second magnet during less than its gravity; Second magnet drives cover plate and resets, and the opening of muffler is covered, and cuts off the path of material cylinder and extraneous air; The discharging opening of filling valve then is closed, and accomplishes expendable work.And when no bottle arrival bottle supporting cylinder, the zero load of bottle supporting cylinder is up, centering device lead bottle piece and guide rod can not be moved upward; Cover plate keeps covering the opening of muffler, and the action that vacuumizes of bottle is not carried out, and realizes not having bottle and does not vacuumize; Guarantee the quality of can, and simple in structure.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is the scheme drawing of the main portion structure of the utility model.

Fig. 3 is the local enlarged detail of the A part of this Fig. 1.

Fig. 4 is the local enlarged detail of the B part of this Fig. 1.

Fig. 5 is the local enlarged detail of the C part of this Fig. 1.

Fig. 6 is the local enlarged detail of the D part of this Fig. 1.

Fig. 7 is the scheme drawing of hypomere.

The specific embodiment

Shown in Fig. 1 to 3, the described a kind of soy sauce bottle placer of the utility model comprises main frame and external vacuum system; Main frame is divided into fixed part and rotating part, and fixed part comprises base 1, the second reducing motor 11; Track-type facilities 12; And coming pipe material 21 etc., rotating part comprises rotatable platform 3, and is installed in all parts on the rotatable platform 3.

Rotatable platform 3 is installed on the base 1 and can under the driving of second reducing motor, rotates by relative base 1; The inner side of corresponding rotatable platform 3 is equipped with standpipe on the base 1; The bottle supporting device 31 that rotates with rotatable platform 3 is installed on the rotatable platform 3; Bottle supporting device 31 matches with track-type facilities 12 on being fixed on base 1, and the bottle supporting cylinder of bottle supporting device 31 rises when feeding pressurized air, thereby rises with the bottle above it; When the bottle supporting cylinder of bottle supporting device 31 rotated to track-type facilities 12 positions with rotatable platform 3, the guide rail projected path of pressing in the track-type facilities 12 was realized.The lower end of standpipe 2 is communicated with supplied materials equipment (not shown) through coming pipe material 21; Liquid distributor 22 is arranged at the top of standpipe 2; The upper end of liquid distributor 22 is fixed with gas distributor 23, and liquid distributor 22 and gas distributor 23 are prior art, the interior ring of fixing during respectively by work; And ring is gone up, can be formed around the outer shroud that interior ring rotates with the material cylinder in being installed in, and no longer its structure is given unnecessary details here.Liquid distributor 22 will expect that through feed pipe 24 cylinder 4 is communicated with standpipe 2; 23 of gas distributors will expect that through vacuum lead 25 cylinder 4 is communicated with vacuum extractor 5; Material cylinder 4 is installed in rotatable platform 3 and can rotates with rotatable platform 3, and the quantity of material cylinder 4 can be set as required, and material cylinder 4 is fixed with crossbeam 26; The outer shroud of the centre hole of crossbeam 26 and liquid distributor 22 is connected; So that the outer shroud of liquid distributor 22 and gas distributor 23 can both rotate with material cylinder 4, described standpipe 2 can be the structure that is fixed together with the interior ring of liquid distributor 22, also can be integral structure.The lower end of material cylinder 4 is equipped with filling valve 6 and centering device 7; The muffler 61 of filling valve 6 stretches in the material cylinder 4; Be equipped with on the guide rod 71 of centering device 7 with column 13 on the roller 72 that matches of cam 14, the upper end of described guide rod 71 is fixed with first magnet 73, the upper end of muffler 61 is hinged with the cover plate 62 of the opening that can cover muffler 61; Cover plate 62 is fixed with second magnet 63 with guide rod 71 close sides; First magnet 73 is identical with the magnetic of second magnet 63 face in opposite directions, and when guide rod 71 rose to the extreme higher position, first magnet 73 and second magnet 63 roughly were positioned on the same horizon.In the working process, when the bottle supporting cylinder band of bottle supporting device 31 bottle rising jack-up centering device 7 lead bottle piece 74 time, the guide rod 71 of centering device 7 rises with leading bottle piece 74; Until the leading till bottle piece 74 and filling valve 6 be pressed together in twos of bottle 100, centering device 7; At this moment, first magnet 73 and second magnet 63 roughly are positioned on the same horizon, according to the principle of same-sex repulsion of magnet; Second magnet 63 and first magnet, 73 mutual actions; Second magnet, 63 drive cover plates 62 make progress around its hinged center and swing the angle (as shown in Figure 3) less than 90 degree, thereby bottle 100 is vacuumized through muffler 61, after treating bottle 100 and expecting the isobaric condition foundation of cylinder 4; Soy sauce is because self gravitation flows out and flows into downwards in the bottle along the outer wall of muffler 61 from the discharging opening of filling valve 6 641, and can begins; After the soy sauce in the bottle reached predetermined fluid level, the bottle supporting cylinder drove the bottle that soy sauce is housed and descends, guide rod 71 with lead 74 of bottle pieces and reset downwards; At this moment, the interaction force of second magnet 63 and first magnet 73 reduces, when the suffered magnetic force of second magnet 63 during less than its gravity; Second magnet 63 drives cover plates 62 and resets, and the opening of muffler 61 is covered (as shown in Figure 2), cuts off the path of material cylinder 4 and extraneous air; 641 of the discharging openings of filling valve 6 are closed, and accomplish expendable work.And when no bottle arrival bottle supporting cylinder; The zero load of bottle supporting cylinder is up, the leading bottle piece 74 and can not be moved upward of centering device 7 with guide rod 71, and cover plate 62 keeps covering the opening of muffler 61; The action that vacuumizes to bottle is not carried out; Realize not having bottle and do not vacuumize, guarantee the quality of can, and simple in structure.

Like Fig. 1, Fig. 4, shown in Figure 5, the outer wall of described material cylinder 4 is fixed with mount pad, and mount pad is fixed with first reducing motor 27; The output shaft of first reducing motor 27 is connected with screw shaft 28, and this screw shaft 28 can adopt terraced tooth screw shaft, and screw shaft 28 is passed down through mount pad 10 back and matches with nut 32 on being fixed on rotatable platform 3; Described standpipe 2 is actively plugged on the base 1, and the bottom of standpipe 2 is fixed with base plate 29, and base plate 29 is set on two Der Laengslenkers 15 that are fixed on base 1 lower surface can slides up and down at least; Come pipe material 21 to insert standpipe 2 from base plate 29; Come on pipe material 21 and standpipe 2 face in opposite directions seal ring 211 to be housed, described cam 14 is fixed on the control loop 16, and control loop 16 is fixed with horizontal bearing pin 17; Laterally bearing pin 17 is inserted in the chute 131 of column 13 and can slides up and down; Plug tenon 161 is arranged on the control loop 16, and described material cylinder 4 is fixed with Connection Block 41, and the groove 411 that can supply plug tenon 161 to insert is arranged on the Connection Block 41.Before the work, can rotate the up-down of controlling the mount pad 10 and first reducing motor 27 through first reducing motor, 27 drive screw axles, 28 relative nuts 32, and mount pad 10 is in the process of going up and down; Then can drive the up-down of material cylinder 4, crossbeam 26 and liquid distributor 22; Finally, material cylinder 4 drives the control loop 16 that is fixed with cam 14 and goes up and down, and 22 of liquid distributors drive standpipe 2 and go up and down; Go up and down when realizing material cylinder 4, filling valve 6, cam 14 and centering device 7; So that bottle placer can carry out can to the bottle of differing heights, compared with prior art, the utility model mainly rotates through first reducing motor, 27 drive screw axles, 28 relative nuts 32 and realizes; It is simple in structure, and size that more can accuracy control up-down displacement.

Like Fig. 1, shown in Figure 6; The axle shaft that the basal surface of described base 1 is fixed with second reducing motor, 11, the second reducing motors 11 is upward through base 1 and connects with gear 18, and described rotatable platform 3 is fixed on the inner ring of gear-bearing 19; Inner ring has the gear teeth that are meshed with gear 18; The outer ring of gear-bearing 19 then is fixed on the base 1, during 11 work of second reducing motor, can order about rotatable platform 3 relative bases 1 through the gear 18 and the engagement of the inner ring of gear-bearing 19 and rotate; Certainly, rotatable platform is rotated.

Like Fig. 1, Fig. 3, shown in Figure 4; Described standpipe 2 is with outer tube 8; The lower end of outer tube 8 is fixed on the base plate 29 and with cleaning solution recovery channel 81 and is communicated with, and the upper end is communicated with CIP pipeline 82 through liquid distributor 22, and CIP pipeline 82 is communicated with the recovery fluid cylinder 83 that is fixed on material cylinder 4 bottoms; Reclaim on the fluid cylinder 83 the inlet (not shown) is arranged; When needs cleaned with filling valve 6 material cylinder 4, the CIP that can be earlier at filling valve prior art be installed for 6 times clean false cup device 84, and CIP was cleaned the liquid outlet of false cup device 84 and the inlet of recovery fluid cylinder 83 through the pipeline (not shown) and link to each other; Then through outside converter device (not marking among the figure), with main feed pipe and CIP pipeline connection, first butterfly valve 85 and open second butterfly valve 86 of keeping shut then makes cleaning solution flow through pipe material 31, standpipe 2 to get into material cylinders 4 from feed pipe 24; The cleaning solution that flows into material cylinder 4 rotates and washes away the inwall of expecting cylinder 4 with material cylinder 4, and full cylinder is after vacuum lead 25 flows in the intermediate tank 51 of vacuum extractor 5, and intermediate tank 51 and the tank connected words of CIP just can realize that CIP liquid recycles.And the CIP liquid of cleaning filling valve is promptly washed false cup device 84 through CIP and is flowed into recovery fluid cylinders 83; Finally be expelled to the intermediate tank 51 of vacuum extractor 5 from cleaning solution recovery channel 81 through outer tube 8.

Like Fig. 1, Fig. 2, shown in Figure 7; Filling valve 6 comprises valve body 64 and muffler 61; Be useful on the unlatching and closed plug 611 of the discharging opening 641 of control valve body 64 on the muffler 61, described muffler 61 comprises upper and lower two section 612,613, and epimere 612 extends upwardly in the pan feeding cylinder 4; The opening on epimere 612 tops is higher than the electrolyte level in the material cylinder 4; Epimere 612 departs from the line of centers of hypomere 613 mutually, and the part that hypomere 613 puts in bottle is useful on the baffle 614 that soy sauce is carried out water conservancy diversion, and the upper surface of this baffle 614 can be arcwall face or dip plane etc.Because it is bigger to be arranged on the horizontal throw of outer end and hypomere 613 outer walls of baffle 614 of eccentric muffler 61 hypomeres 613; Corresponding water conservancy diversion runner is longer; Well soy sauce being led, also bottle wall in edge is dirty for the bottle inwall; Reduce soy sauce and directly impact the soy sauce in bottle bottom or the bottle downwards, reduce the generation of foam, improve filling quality.

Like Fig. 1, shown in Figure 2, the bottom of described hypomere 613 has open slot 6131, to strengthen the return-air speed of muffler 61; In can latter stage, when more foam arrived the bottom of muffler 61, open slot 6131 can keep the unimpeded of muffler 61 especially; Blanking is carried out smoothly, thereby guaranteed filling accuracy, in addition; In the process of closing valve, the soy sauce along muffler 61 outer walls drippage can prevent the soy sauce water clock in open slot 6131 places are drawn back into material cylinder 4 on a small quantity.

Like Fig. 2, shown in Figure 7, when preventing that soy sauce is dirty, its impulsive force makes hypomere occur rocking, and influences filling quality, can the projection 6132 that offset in order to the inwall with the valve foremast 642 of valve body 64 be set at hypomere 613.

Like Fig. 1, shown in Figure 4, the lower end of described Der Laengslenker 15 is fixed with locating part 151, occurs rocking to prevent Der Laengslenker 15.Be fixed with guide pin bushing 9 on the described base 1, outer tube 8 is inserted in the guide pin bushing 9 slidably.

Claims

1. a soy sauce bottle placer comprises the standpipe that is installed on the base, relatively the rotatable platform of base rotation; The lower end of standpipe is communicated with supplied materials equipment through coming pipe material, and liquid distributor is arranged at the top of standpipe, and the upper end of liquid distributor is fixed with gas distributor; Liquid distributor will expect that through feed pipe cylinder is communicated with standpipe, and gas distributor then will expect that through vacuum lead cylinder is communicated with vacuum extractor, and the material cylinder is installed on the rotatable platform and can rotates with rotatable platform; The material cylinder is fixed with crossbeam, and the other end of crossbeam and the outer shroud of liquid distributor are connected, and the lower end of material cylinder is equipped with filling valve and centering device; The muffler of filling valve stretches in the material cylinder; Be equipped with on the guide rod of centering device with column on the roller that matches of cam, it is characterized in that: the upper end of described guide rod is fixed with first magnet, the upper end of muffler is hinged with the cover plate of the opening that can cover muffler; The side that cover plate and guide rod are close is fixed with second magnet; First magnet is identical with the magnetic of second magnet face in opposite directions, and when guide rod rose to the extreme higher position, first magnet and second magnet roughly were positioned on the same horizon.

2. a kind of soy sauce bottle placer according to claim 1, it is characterized in that: the outer wall of described material cylinder is fixed with mount pad, is fixed with first reducing motor on the mount pad; The output shaft of first reducing motor is connected with screw shaft, screw shaft be passed down through behind the mount pad be fixed on rotatable platform on nut match, described standpipe is actively plugged on the base; The bottom of standpipe is fixed with base plate; Base plate is set on two Der Laengslenkers that are fixed on base lower surface can slides up and down at least, comes pipe material to insert standpipe from base plate, comes on pipe material and the standpipe face in opposite directions seal ring to be housed; Described cam is fixed on the control loop; Control loop is fixed with horizontal bearing pin, and laterally bearing pin is inserted in the chute of column and can slides up and down, and plug tenon is arranged on the control loop; Described material cylinder is fixed with Connection Block, and the groove that can supply plug tenon to insert is arranged on the Connection Block.

3. a kind of soy sauce bottle placer according to claim 1; It is characterized in that: the basal surface of described base is fixed with second reducing motor; Second reducing motor the axle shaft be upward through base and and gear coupling; Described rotatable platform is fixed on the inner ring of gear-bearing, and inner ring has the gear teeth that are meshed with gear, and the outer ring of gear-bearing then is fixed on the base.

4. a kind of soy sauce bottle placer according to claim 1; It is characterized in that: described standpipe is with outer tube; The lower end of outer tube is fixed on the base plate and with the cleaning solution recovery channel and is communicated with; The upper end then is communicated with the CIP pipeline through liquid distributor, and the CIP pipeline is communicated with the recovery fluid cylinder that is fixed on material cylinder bottom portion, and reclaiming on the fluid cylinder has inlet.

5. a kind of soy sauce bottle placer according to claim 1; It is characterized in that: described filling valve comprises valve body and muffler, is useful on the unlatching and closed plug of the discharging opening of control valve body on the muffler, and described muffler comprises upper and lower two sections; Epimere extends upwardly in the pan feeding cylinder; The opening on epimere top is higher than the electrolyte level in the material cylinder, and epimere departs from the line of centers of hypomere mutually, and the part that hypomere puts in bottle is useful on the baffle that soy sauce is carried out water conservancy diversion.

6. a kind of soy sauce bottle placer according to claim 5, it is characterized in that: the bottom of described hypomere has open slot.

7. a kind of soy sauce bottle placer according to claim 5, it is characterized in that: described hypomere is provided with the projection that offsets in order to the inwall with the valve foremast.

8. a kind of soy sauce bottle placer according to claim 2, it is characterized in that: the lower end of described Der Laengslenker is fixed with locating part.

9. a kind of soy sauce bottle placer according to claim 2 is characterized in that: be fixed with guide pin bushing on the described base, outer tube is inserted in the guide pin bushing slidably.