CN104841991A - Machining method of H-shaped thin-wall parts - Google Patents
Machining method of H-shaped thin-wall parts Download PDFInfo
- Publication number
- CN104841991A CN104841991A CN201510223018.2A CN201510223018A CN104841991A CN 104841991 A CN104841991 A CN 104841991A CN 201510223018 A CN201510223018 A CN 201510223018A CN 104841991 A CN104841991 A CN 104841991A
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- CN
- China
- Prior art keywords
- vice
- cutter
- parts
- blank
- blank assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2220/00—Details of milling processes
- B23C2220/60—Roughing
- B23C2220/605—Roughing and finishing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/065—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding workpieces being specially deformable, e.g. made from thin-walled or elastic material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention provides a machining method of H-shaped thin-wall parts. The machining method includes steps of selecting tools in various machining stages and sequentially placing the tools into cutter discs; positioning workpieces to be machined by axial fastening reference; setting linear speed and cutting feed of rotation of a spindle of a numerical-control machine tool, clamping parts, aligning the blank ends of two parts to the end faces to form blank components, arranging a cushion block between two jaws of a vice, arranging the blank components on the cushion block and adjusting height of the cushion block so as to enable the blank components to be higher than the upper ends of the jaws of the vice by one fourth of height of the parts, and rotating and tightening screws to enable the jaws of the vice to clamp the blank component. By the machining method of H-shaped thin-wall parts, deformation of thin-wall parts due to the fact that a soft jaw or vice directly clamps thin-wall bases during milling is eliminated, machining procedures of the parts are simplified and parts are machined in pairs.
Description
Technical field
The present invention relates to a kind of processing method of I shape thin-walled parts, belong to field of mechanical technique.
Background technology
Along with Machine Design industry requires to improve constantly to properties of product, the total class of thin-walled parts quantity increases a kind of trend becoming machine industry gradually, to the crudy of thin-walled parts and required precision also more and more higher.As I shape thin-walled parts, part base is all thin-walled, the clamping thin-walled bases such as soft pawl conventional during milling or vice, and add man-hour thin-walled parts and be easily out of shape, the part quality of processing is unstable; Next is that part handling are wasted time and energy, and procedure of processing is loaded down with trivial details, and working (machining) efficiency is low; Thirdly that this kind of part requirements of handling has skilled professional skill.This, with regard to needing a kind of good processing method to improve the processing technology of this kind of part, improves its crudy and efficiency.
Summary of the invention
For overcoming the defect of prior art, the invention provides a kind of processing method of I shape thin-walled parts.
Technical scheme of the present invention is: a kind of processing method of I shape thin-walled parts, and described processing method comprises the following steps:
A, selection cutter: the cutter choosing needs of each process segment, put into cutterhead in order by it;
B, location: workpiece to be added is adopted and axially steps up origin reference location;
The linear velocity that c, setting main shaft of numerical control machine tool rotate and cutting feeding, rough machined linear velocity and cutting feeding are respectively 200 ~ 230m/min, 70 ~ 74mm/min, and accurately machined linear velocity and cutting feeding are respectively 305 ~ 370m/min, 100 ~ 115mm/min;
D, parts fixation: the blank end face of two parts is close to composition blank assembly to end face, a cushion block is placed between two jaws of vice, blank assembly is placed on cushion block, the height of adjustment cushion block, it is high that blank assembly exceeds vice jaw upper surface 1/4 part, rotates and tighten the two jaw clamping blank assemblies that screw rod makes vice;
E, there is the vice of blank assembly to be placed on the workbench of Digit Control Machine Tool clamping, adjust the position of heavy-duty cutter and blank assembly, make the blade of heavy-duty cutter aim at the cutting starting point of blank assembly, vice is fixed tightly on the workbench of Digit Control Machine Tool;
F, roughing: start Digit Control Machine Tool, with the rough machined linear velocity 200 ~ 230m/min of setting, cut feeding 65 ~ 74mm/min, roughing layer thickness 2 ~ 3 millimeters and the roughing number of plies 4 ~ 7 layers, heavy-duty cutter is from one end feed of blank assembly until the other end of blank assembly, the milling cutter trend of initiating terminal got back to by backward feed again, roughing is carried out to blank assembly, repetition milling cutter moves towards, successively cut a to the last machined layer, roughing terminates, and bottom land and cell wall leave 0.5 ~ 1 millimeter of allowance for finish respectively;
G, fine finishining: take off heavy-duty cutter, finishing cutter is contained on knife rest, start Digit Control Machine Tool, with the accurately machined linear velocity 300 ~ 370m/min of setting and cutting feeding 100 ~ 115mm/min, finishing cutter from blank assembly one end along rough machined groove feed until the other end of blank assembly, reverse milling cutter trend of getting back to initiating terminal along rough machined groove feed again, carry out cutting fine finishining to rough machined bottom land and cell wall, when meeting the requirements of precision, fine finishining terminates;
Screw rod is tightened in h, rotation, unclamps two jaws of vice, takes off two the I shape thin-walled parts censorship processed, be up to the standards, the process finishing of part.
The processing method of this I shape thin-walled parts that the present invention relates to, adopt cushion block to support, vice clamps paired part, and part is easy to loading and unloading, processing technology is simple; Process with the direct clamping thin-walled base such as soft pawl or vice the thin-walled parts distortion caused when eliminating milling; Simplify the manufacturing procedure of part, paired processing, I shape thin-walled parts symmetry is good, low amount of feeding layered milling and rigidity installation way, reduce the vibration of cutter and part, improve crudy and the working (machining) efficiency of I shape thin-walled parts, reduce loss and the processing charges of cutter, be applicable to large-scale production and processing.
Detailed description of the invention
A processing method for I shape thin-walled parts, described processing method comprises the following steps:
A, selection cutter: the cutter choosing needs of each process segment, put into cutterhead in order by it;
B, location: workpiece to be added is adopted and axially steps up origin reference location;
The linear velocity that c, setting main shaft of numerical control machine tool rotate and cutting feeding, rough machined linear velocity and cutting feeding are respectively 200 ~ 230m/min, 70 ~ 74mm/min, and accurately machined linear velocity and cutting feeding are respectively 305 ~ 370m/min, 100 ~ 115mm/min;
D, parts fixation: the blank end face of two parts is close to composition blank assembly to end face, a cushion block is placed between two jaws of vice, blank assembly is placed on cushion block, the height of adjustment cushion block, it is high that blank assembly exceeds vice jaw upper surface 1/4 part, rotates and tighten the two jaw clamping blank assemblies that screw rod makes vice;
E, there is the vice of blank assembly to be placed on the workbench of Digit Control Machine Tool clamping, adjust the position of heavy-duty cutter and blank assembly, make the blade of heavy-duty cutter aim at the cutting starting point of blank assembly, vice is fixed tightly on the workbench of Digit Control Machine Tool;
F, roughing: start Digit Control Machine Tool, with the rough machined linear velocity 200 ~ 230m/min of setting, cut feeding 65 ~ 74mm/min, roughing layer thickness 2 ~ 3 millimeters and the roughing number of plies 4 ~ 7 layers, heavy-duty cutter is from one end feed of blank assembly until the other end of blank assembly, the milling cutter trend of initiating terminal got back to by backward feed again, roughing is carried out to blank assembly, repetition milling cutter moves towards, successively cut a to the last machined layer, roughing terminates, and bottom land and cell wall leave 0.5 ~ 1 millimeter of allowance for finish respectively;
G, fine finishining: take off heavy-duty cutter, finishing cutter is contained on knife rest, start Digit Control Machine Tool, with the accurately machined linear velocity 300 ~ 370m/min of setting and cutting feeding 100 ~ 115mm/min, finishing cutter from blank assembly one end along rough machined groove feed until the other end of blank assembly, reverse milling cutter trend of getting back to initiating terminal along rough machined groove feed again, carry out cutting fine finishining to rough machined bottom land and cell wall, when meeting the requirements of precision, fine finishining terminates;
Screw rod is tightened in h, rotation, unclamps two jaws of vice, takes off two the I shape thin-walled parts censorship processed, be up to the standards, the process finishing of part.
The processing method of this I shape thin-walled parts that the present invention relates to, adopt cushion block to support, vice clamps paired part, and part is easy to loading and unloading, processing technology is simple; Process with the direct clamping thin-walled base such as soft pawl or vice the thin-walled parts distortion caused when eliminating milling; Simplify the manufacturing procedure of part, paired processing, I shape thin-walled parts symmetry is good, low amount of feeding layered milling and rigidity installation way, reduce the vibration of cutter and part, improve crudy and the working (machining) efficiency of I shape thin-walled parts, reduce loss and the processing charges of cutter, be applicable to large-scale production and processing.
Claims (1)
1. a processing method for I shape thin-walled parts, is characterized in that: described processing method comprises the following steps:
A, selection cutter: the cutter choosing needs of each process segment, put into cutterhead in order by it;
B, location: workpiece to be added is adopted and axially steps up origin reference location;
The linear velocity that c, setting main shaft of numerical control machine tool rotate and cutting feeding, rough machined linear velocity and cutting feeding are respectively 200 ~ 230m/min, 70 ~ 74mm/min, and accurately machined linear velocity and cutting feeding are respectively 305 ~ 370m/min, 100 ~ 115mm/min;
D, parts fixation: the blank end face of two parts is close to composition blank assembly to end face, a cushion block is placed between two jaws of vice, blank assembly is placed on cushion block, the height of adjustment cushion block, it is high that blank assembly exceeds vice jaw upper surface 1/4 part, rotates and tighten the two jaw clamping blank assemblies that screw rod makes vice;
E, there is the vice of blank assembly to be placed on the workbench of Digit Control Machine Tool clamping, adjust the position of heavy-duty cutter and blank assembly, make the blade of heavy-duty cutter aim at the cutting starting point of blank assembly, vice is fixed tightly on the workbench of Digit Control Machine Tool;
F, roughing: start Digit Control Machine Tool, with the rough machined linear velocity 200 ~ 230m/min of setting, cut feeding 65 ~ 74mm/min, roughing layer thickness 2 ~ 3 millimeters and the roughing number of plies 4 ~ 7 layers, heavy-duty cutter is from one end feed of blank assembly until the other end of blank assembly, the milling cutter trend of initiating terminal got back to by backward feed again, roughing is carried out to blank assembly, repetition milling cutter moves towards, successively cut a to the last machined layer, roughing terminates, and bottom land and cell wall leave 0.5 ~ 1 millimeter of allowance for finish respectively;
G, fine finishining: take off heavy-duty cutter, finishing cutter is contained on knife rest, start Digit Control Machine Tool, with the accurately machined linear velocity 300 ~ 370m/min of setting and cutting feeding 100 ~ 115mm/min, finishing cutter from blank assembly one end along rough machined groove feed until the other end of blank assembly, reverse milling cutter trend of getting back to initiating terminal along rough machined groove feed again, carry out cutting fine finishining to rough machined bottom land and cell wall, when meeting the requirements of precision, fine finishining terminates;
Screw rod is tightened in h, rotation, unclamps two jaws of vice, takes off two the I shape thin-walled parts censorship processed, be up to the standards, the process finishing of part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510223018.2A CN104841991A (en) | 2015-05-05 | 2015-05-05 | Machining method of H-shaped thin-wall parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510223018.2A CN104841991A (en) | 2015-05-05 | 2015-05-05 | Machining method of H-shaped thin-wall parts |
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| Publication Number | Publication Date |
|---|---|
| CN104841991A true CN104841991A (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510223018.2A Pending CN104841991A (en) | 2015-05-05 | 2015-05-05 | Machining method of H-shaped thin-wall parts |
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| CN (1) | CN104841991A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175359A (en) * | 2017-06-06 | 2017-09-19 | 山东金辰机械股份有限公司 | X-shaped slide block guide rail processing method |
| CN108405996A (en) * | 2018-03-20 | 2018-08-17 | 深圳市守正航空工业有限公司 | The processing technology of Thin-walled Workpiece |
| CN108890227A (en) * | 2018-07-06 | 2018-11-27 | 江西洪都航空工业集团有限责任公司 | A kind of H-shaped material numerical-control processing method |
| CN109333092A (en) * | 2018-12-12 | 2019-02-15 | 中国航发湖南南方宇航工业有限公司 | A kind of method of ring-shaped thin-walled part fixture and the thin-wall outer for processing the part |
| CN112676619A (en) * | 2019-10-17 | 2021-04-20 | 成都飞机工业（集团）有限责任公司 | Milling method for thin-wall frame part |
| CN113695948A (en) * | 2020-05-21 | 2021-11-26 | 洛阳福东机械有限公司 | Machining method of deformation-preventing machining device for thin-walled parts in aviation industry |
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| CN85202659U (en) * | 1985-06-26 | 1986-08-13 | 姜士俊 | Locating and grinding device for coping clamping chuck jaw |
| JP2007296596A (en) * | 2006-04-28 | 2007-11-15 | Toyota Motor Corp | Cutting work device and cutting work method |
| CN102179708A (en) * | 2011-03-09 | 2011-09-14 | 浙江大学宁波理工学院 | Multipoint profiling rigid clamp and method for processing thin-wall workpiece by using same |
| CN102615520A (en) * | 2012-03-30 | 2012-08-01 | 浙江大学宁波理工学院 | Composite material thin-walled piece clamp and method for processing composite material by using clamp |
| CN103567781A (en) * | 2013-10-11 | 2014-02-12 | 中航飞机股份有限公司西安飞机分公司 | Numerical control machining clamping method of long and thin sectional material part |
| CN104526030A (en) * | 2014-12-08 | 2015-04-22 | 湖南南方宇航工业有限公司 | Processing method for T-shaped thin-walled parts |
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2015
- 2015-05-05 CN CN201510223018.2A patent/CN104841991A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN85202659U (en) * | 1985-06-26 | 1986-08-13 | 姜士俊 | Locating and grinding device for coping clamping chuck jaw |
| JP2007296596A (en) * | 2006-04-28 | 2007-11-15 | Toyota Motor Corp | Cutting work device and cutting work method |
| CN102179708A (en) * | 2011-03-09 | 2011-09-14 | 浙江大学宁波理工学院 | Multipoint profiling rigid clamp and method for processing thin-wall workpiece by using same |
| CN102615520A (en) * | 2012-03-30 | 2012-08-01 | 浙江大学宁波理工学院 | Composite material thin-walled piece clamp and method for processing composite material by using clamp |
| CN103567781A (en) * | 2013-10-11 | 2014-02-12 | 中航飞机股份有限公司西安飞机分公司 | Numerical control machining clamping method of long and thin sectional material part |
| CN104526030A (en) * | 2014-12-08 | 2015-04-22 | 湖南南方宇航工业有限公司 | Processing method for T-shaped thin-walled parts |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175359A (en) * | 2017-06-06 | 2017-09-19 | 山东金辰机械股份有限公司 | X-shaped slide block guide rail processing method |
| CN107175359B (en) * | 2017-06-06 | 2018-10-09 | 山东金辰机械股份有限公司 | X-shaped slide block guide rail processing method |
| CN108405996A (en) * | 2018-03-20 | 2018-08-17 | 深圳市守正航空工业有限公司 | The processing technology of Thin-walled Workpiece |
| CN108405996B (en) * | 2018-03-20 | 2019-03-19 | 深圳市守正航空工业有限公司 | The processing technology of Thin-walled Workpiece |
| CN108890227A (en) * | 2018-07-06 | 2018-11-27 | 江西洪都航空工业集团有限责任公司 | A kind of H-shaped material numerical-control processing method |
| CN108890227B (en) * | 2018-07-06 | 2019-12-17 | 江西洪都航空工业集团有限责任公司 | numerical control machining method for I-shaped section |
| CN109333092A (en) * | 2018-12-12 | 2019-02-15 | 中国航发湖南南方宇航工业有限公司 | A kind of method of ring-shaped thin-walled part fixture and the thin-wall outer for processing the part |
| CN112676619A (en) * | 2019-10-17 | 2021-04-20 | 成都飞机工业（集团）有限责任公司 | Milling method for thin-wall frame part |
| CN113695948A (en) * | 2020-05-21 | 2021-11-26 | 洛阳福东机械有限公司 | Machining method of deformation-preventing machining device for thin-walled parts in aviation industry |
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Application publication date: 20150819 |
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| RJ01 | Rejection of invention patent application after publication |