CN104816404A - Injection molding product separation device, injection molding product separation system and injection molding product separation method - Google Patents

Injection molding product separation device, injection molding product separation system and injection molding product separation method Download PDF

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Publication number
CN104816404A
CN104816404A CN201510240660.1A CN201510240660A CN104816404A CN 104816404 A CN104816404 A CN 104816404A CN 201510240660 A CN201510240660 A CN 201510240660A CN 104816404 A CN104816404 A CN 104816404A
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China
Prior art keywords
injecting products
separation assembly
component
action
positioning component
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CN201510240660.1A
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CN104816404B (en
Inventor
姚美娟
张立福
郭斌
郭英鹏
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Goertek Inc
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Goertek Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses an injection molding product separation device, an injection molding product separation system and an injection molding product separation method. The injection molding product separation device comprises a separating assembly (12), a locating assembly (11) used for locating an insert, and a power component used for enabling the separating assembly (12) to move along the movement direction relative to the locating assembly (11); the separating assembly (12) comprises a support block (121) used for supporting an injection molding product, and a cover plate (122) which is used for covering the injection molding product and has an uneven surface; the cover plate (122) is arranged on the support block (121). According to the structure and the method, a molten plastic part is torn by the relative movement of the separating assembly and the locating assembly, so that the aim of recovering the insert and the plastic part can be achieved by mechanically separating the injection molding product; the structure and the method do not need any chemical additive, and purification operation and closed space operation are not needed, so that the device, the system and the method are suitable for mass production.

Description

Injecting products separator, system and method
Technical field
The present invention relates to injecting products recovery technology field, particularly relate to the injecting products separator parts of plastics of the molten state of injecting products and inserts separated by mechanical means, adopt the injecting products piece-rate system of this kind of injecting products separator, and for separating of the parts of plastics of injecting products and the injecting products separation method of inserts.
Background technology
Injecting products can produce a large amount of defective products in process of production, the fraction defective of the injecting products with inserts type is about 3% ~ 5%, if output is 3,000 ten thousand, then bad product is just up to 90 ~ 1,500,000, and a large amount of defective products will cause the serious wasting of resources and environmental pollution.In recent years, the price of plastic raw materials generally raises, the price of regenerated plastics also thereupon from 2 before yuan/kg is promoted to 4 yuan/about kg, therefore, carry out recovery secondary to the parts of plastics of injecting products to utilize, the wasting of resources can be reduced, reduce manufacturing cost, and then the object that realization is increased income and decreased expenditure; Meanwhile, the inserts of injecting products is generally made up of the metal such as copper, aluminium, and part also may with coating, this makes the cost of inserts relatively high, therefore, carries out recovery secondary utilize inserts, Pressure on Energy can be alleviated equally, reduce manufacturing cost, and then the object that realization is increased income and decreased expenditure.
Utilize to carry out recovery secondary to the plastics of injecting products and inserts, the inserts of injecting products is just needed to separate from plastic casing, at present the technique that plastics are separated with inserts is mainly made plastic degradation by chemical means, inserts is taken out again from the product after degraded, one of them more typical technique is Methanolysis technique, this technique is positioned in methanol solution by injecting products (being generally polyester plastics), plastics generation alcoholysis reaction is made to generate dimethyl terephthalate (DMT) (DMT) and ethylene glycol (EG), so just, inserts can be taken out.Although the technique implementation process of this type is relatively simple, but the separating-purifying process more complicated of ubiquity product, the problem that quality preservation is low, and be such as that the degradation agents such as methyl alcohol itself have certain toxicity, not only need to keep confined space operation, also secondary pollution can be brought, therefore, this kind of technique is not suitable for producing in enormous quantities.
Summary of the invention
An object of the present invention is to provide a kind of injecting products separator that mechanical means can be utilized to be separated by the inserts of the parts of plastics and injecting products that change molten state into of injecting products.
According to a first aspect of the invention, provide a kind of injecting products separator, comprise separation assembly, for the positioning component positioned the inserts of injecting products, and the Power Component that the relatively described positioning component of described separation assembly is moved along respective direction of action; Described separation assembly comprises the back-up block for supporting described injecting products and the cover plate for covering described injecting products, and described cover plate has rough inner surface, and described cover plate is arranged on described back-up block.
Preferably, described direction of action is rectilinear direction, and the direction of action of all separation assemblies is parallel; Described injecting products separator has one or two separation assemblies, and a described separation assembly is positioned at the both sides that the side of described positioning component or described two separation assemblies point to be located at described positioning component in described direction of action in described direction of action; Have an assembly to be fixedly mounted on pedestal as fixation kit in described positioning component and separation assembly, remaining component as movable component and fixation kit along described direction of action sliding connection.
Preferably, described Power Component comprises elastic component, and described elastic component is connected between described positioning component and described separation assembly, and described Power Component also comprises the locking mechanism making described elastic component be in compressive state.
Preferably, described fixation kit is installed with the lead arranged along described direction of action, described movable component and described lead sliding connection; Described elastic component is spring, and described elastic component is sheathed on described lead.
Preferably, described locking mechanism is straight-line motion mechanism; When described injecting products separator has a separation assembly, the rectilinear motion portion of described straight-line motion mechanism is fixedly connected with described movable component through described fixation kit; When described injecting products separator has two separation assemblies, one of them separation assembly is fixedly mounted on described pedestal as described fixation kit, and the rectilinear motion portion of described straight-line motion mechanism is fixedly connected with another separation assembly with described positioning component through the separation assembly as described fixation kit successively.
Preferably, described direction of action is direction of a curve, and described positioning component is fixedly mounted on pedestal, and described Power Component is the rotating mechanism driving described separation assembly to rotate.
Preferably, described cover plate and described back-up block is hinged or sliding connection, adjusts the spacing between described back-up block to make described cover plate adaptively according to the varied in thickness of injecting products.
Preferably, the inner surface of described lid comprises basal plane and is arranged on the fin on described basal plane, and described fin is extending with on the angled direction of the direction of action of corresponding separation assembly.
Preferably, the supporting surface of described back-up block has the shape suitable with the corresponding part of injecting products.
Preferably, described positioning component comprises the positioning support bracer for supporting injecting products, the supporting surface of described positioning support bracer is provided with the card column for coordinating with the hole running through inserts on described injecting products.
Another object of the present invention is to provide a kind of injecting products piece-rate system inserts of the parts of plastics of injecting products and injecting products can separated without the need to chemical assistant.
According to a second aspect of the invention, provide a kind of injecting products piece-rate system, it comprises fuse machine and above-mentioned injecting products separator described in any one, and described fuse machine comprises hot melt head and makes the cephalomotor driving mechanism of the relatively described hot melt of described injecting products separator.
3rd object of the present invention is to provide a kind of injecting products separation method inserts of the parts of plastics of injecting products and injecting products can separated without the need to chemical assistant.
According to a third aspect of the invention we, provide a kind of injecting products separation method, comprising:
Step S1: injecting products is positioned on positioning component by inserts, and the outwardly directed part of relatively described for injecting products positioning component is positioned in separation assembly;
Step S2: open fuse machine and described injecting products is heated, make the parts of plastics of described injecting products be molten state by Solid State Transformation;
Step S3: control Power Component action, make described separation assembly away from described positioning component in respective direction of action, with the parts of plastics of tearing molten state, described inserts is exposed;
Step S4: take out the inserts exposed and clear up;
Step S5: collect parts of plastics from described positioning component and described separation assembly.
The present inventor finds, exist in the prior art and need by chemical assistant, the parts of plastics of injecting products to be degraded parts of plastics to be separated with inserts, and then bring the problem that product separating-purifying is difficult, product quality is low, and bring the problem of secondary pollution, therefore, the technical assignment that the present invention will realize or technical problem to be solved are that those skilled in the art never expect or do not anticipate, therefore the present invention is a kind of new technical scheme.Injecting products separator of the present invention, system and method are positioned inserts by positioning component, and tear the structure of the parts of plastics of molten state and method by separation assembly relative positioning component movement and achieve object with mechanical means separating plastic part and inserts, this kind of structure and method are without the need to adopting any chemical assistant, therefore without the need to carrying out any separating-purifying operation when raw materials recovery, also can not bring secondary pollution, be applicable to very much producing in enormous quantities.
By referring to the detailed description of accompanying drawing to exemplary embodiment of the present invention, further feature of the present invention and advantage thereof will become clear.
Accompanying drawing explanation
In the description combined and the accompanying drawing forming a part for description shows embodiments of the invention, and illustrate that one is used from and explains principle of the present invention together with it.
Fig. 1 is the perspective view of a kind of embodiment according to injecting products separator of the present invention;
Fig. 2 is the perspective view of separation assembly in Fig. 1;
Fig. 3 is the perspective view of Fig. 2 cover plate;
Fig. 4 is the perspective view of positioning component in Fig. 1;
Fig. 5 is the perspective view of a kind of embodiment according to injecting products piece-rate system of the present invention;
Fig. 6 is the flow chart of a kind of embodiment according to injecting products separation method of the present invention.
Description of reference numerals:
1-injecting products separator; 11-positioning component;
111-positioning support bracer; 112-card column;
12-separation assembly; 121-back-up block;
122-cover plate; The supporting surface of 123-back-up block;
124-fin; 15-lead;
17-pedestal; 131-straight-line motion mechanism;
132-pull bar; 133-elastic component;
21-hot melt head; 23-base plate.
Detailed description of the invention
Various exemplary embodiment of the present invention is described in detail now with reference to accompanying drawing.It should be noted that: unless specifically stated otherwise, otherwise positioned opposite, the numerical expression of the parts of setting forth in these embodiments and step and numerical value do not limit the scope of the invention.
Illustrative to the description only actually of at least one exemplary embodiment below, never as any restriction to the present invention and application or use.
May not discuss in detail for the known technology of person of ordinary skill in the relevant, method and apparatus, but in the appropriate case, described technology, method and apparatus should be regarded as a part for description.
In all examples with discussing shown here, any occurrence should be construed as merely exemplary, instead of as restriction.Therefore, other example of exemplary embodiment can have different values.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to be further discussed it in accompanying drawing subsequently.
As shown in Figures 1 to 4, injecting products separator 1 of the present invention comprises separation assembly 12, for the positioning component 11 positioned the inserts of injecting products (this kind of injecting products comprises the parts of plastics of inserts and coated inserts), and the Power Component that separation assembly 12 relative positioning assembly 11 is moved along respective direction of action (this direction of action comprises the direction performing separating action and closes with execution the direction closing action, and this execution is closed the direction closing action and is the opposite direction performing separating action); This separation assembly 12 comprises the back-up block 121 for supporting injecting products and the cover plate 122 for covering injecting products, this cover plate 122 is arranged on back-up block 121, move along direction of action with back-up block 121 to make cover plate 122, this cover plate 122 has rough inner surface, be interlocked with the parts of plastics of the inner surface with molten state that enable cover plate 122, when separation assembly 12 relative positioning assembly 11 moves along direction of action, the parts of plastics of molten state and the inserts be positioned on positioning component thoroughly could be separated like this.
The operation principle of injecting products separator 1 of the present invention is: be positioned at by the inserts of injecting products on positioning component 11, and injecting products is supported on the back-up block 121 of separation assembly 12, cover cover plate 122, at this, need the quantity according to the position configuration separation assembly 12 of inserts in parts of plastics, if inserts is positioned at one end of parts of plastics, then need configuration separation assembly 12, if inserts is positioned at the middle part of parts of plastics, then need configuration two separation assemblies 12, if parts of plastics draws the larger bifurcated of multiple interval angles from the position of corresponding inserts, cause a separation assembly 12 only can a corresponding bifurcated, then may need the separation assembly 12 of configuration more than three, afterwards, the hot melt head of fuse machine is pressed on cover plate 122 and heats injecting products, make parts of plastics be molten state from Solid State Transformation, the parts of plastics by scraggly structure and molten state is interlocked by the inner surface of cover plate 122, finally, control Power Component and separation assembly 12 is moved along respective direction of action relative positioning assembly 11, with the parts of plastics of tearing molten state, inserts is exposed, and then complete being separated of inserts and parts of plastics.
As can be seen here, injecting products separator of the present invention is the object that the structure of tearing the parts of plastics of molten state by separation assembly relative positioning component movement achieves with mechanical means separating plastic part and inserts, this kind of structure is without the need to adopting any chemical assistant, therefore without the need to carrying out any separating-purifying operation when raw materials recovery, also can not bring secondary pollution, be applicable to very much producing in enormous quantities.
The direction of action of above-mentioned separation assembly 12 can be the arbitrary line direction that separation assembly 12 relative positioning assembly 11 carries out rectilinear motion, also can be the arbitrary curve direction that separation assembly 12 relative positioning assembly 11 is rotated, and for arranging the situation of two or more separation assembly 12, different separation assembly 12 can have identical or different direction of action according to the shape of injecting products, as long as can be obtained the effect of the parts of plastics of tearing molten state by the motion of separation assembly 12 relative positioning assembly 11.
Embodiment 1:
Set action direction is rectilinear direction, and the direction of action of each separation assembly 12 is parallel.For injecting products separator 1, there is one or two separation assemblies 12, this separation assembly 12 be positioned in direction of action positioning component 11 side or as shown in Figures 1 to 4 these two separation assemblies 12 in direction of action, point to be located at the both sides of positioning component 11; An assembly is had to be fixedly mounted on pedestal 17 as fixation kit in this positioning component 11 and separation assembly 12, remaining component as movable component and fixation kit along direction of action sliding connection, at this, the part that movable component is fixedly connected with fixation kit, such as pedestal 12, sliding connection should be considered to and fixation kit sliding connection, like this, movable component is driven to close along the direction of action conjunction that can realize separation assembly 12 relative positioning assembly 11 of moving and be separated by Power Component.
Above-mentioned Power Component can be such as secondary etc. the straight-line motion mechanism of cylinder, hydraulic cylinder, linear electric motors, driven by motor screw nut driven for movable component respectively configures a set of, controls with the independent twocouese realizing movable component.
In order to reduce the control difficulty of Power Component and save electric energy, as shown in Figures 1 to 4, this Power Component can comprise elastic component 133, this elastic component 133 is connected between positioning component 11 and separation assembly 12, " connection " herein comprises substantial being fixedly connected with, also comprise contact to connect, to be realized the separation of separation assembly 12 relative positioning assembly 11 by the release of elastic component elastic potential energy, for this reason, Power Component of the present invention needs to comprise the locking mechanism making elastic component 133 be in compressive state to close with the conjunction realizing separation assembly 12 relative positioning assembly 11.
This elastic component, when movable component and fixation kit are along direction of action sliding connection, can directly be fixedly connected with separation assembly 12 with positioning component 11 at two ends respectively.And movable component and fixation kit by lead 15 and pilot hole coordinate the sliding connection realized along direction of action time, this elastic component 133 can adopt spring housing to be located on this lead 15, be specially and lead 15 is fixedly mounted on fixation kit, and make movable component and this lead 15 sliding connection, and in order to ensure the stability that movable component moves, two leads 15 can be fixedly mounted on fixation kit.
Above-mentioned locking mechanism may simply be the structure that stop pin coordinates with the lock hole on pedestal 17, this insertion needing operating personnel to coordinate manually to carry out stop pin with extract operation, the Power Component of this kind of structure is without the need to consuming electric energy, but manually operated part relative complex.Above-mentioned locking mechanism also can be control in conjunction with elastic component the structure that stop pin opposite base 17 stretches out and retract by any one straight-line motion mechanism above-mentioned or by any one straight-line motion mechanism above-mentioned.Above-mentioned locking mechanism can also be any one straight-line motion mechanism 131 above-mentioned separately, and when injecting products separator 1 has one separation assembly 12, the rectilinear motion portion of straight-line motion mechanism 131 is fixedly connected with movable component through fixation kit, and as shown in Figures 1 to 5, when injecting products separator 1 has two separation assembly 12, one of them separation assembly 12 is fixedly mounted on pedestal 17 as fixation kit, the piston rod of straight-line motion mechanism 131 is fixedly connected with another separation assembly 12 with positioning component 11 through fixation kit (being specially a separation assembly 12) successively, this kind of structure only need make separation assembly 12 relative positioning assembly 11 close at control locking mechanism and close period consumption electric energy, when performing separating action, operating personnel cut off power supply makes locking mechanism be in free state, separation assembly 12 can complete separating action under the effect of elastic component 133, at this, rectilinear motion portion should be considered to identical with this syndeton by realizing this syndeton with the part that it is fixedly connected with, rectilinear motion portion such as can be made to be fixedly connected with another separation assembly 12 by being such as that two pull bars 132 pass fixation kit successively and positioning component 11 is rear, be embodied as example with straight-line motion mechanism 131 by cylinder, its rectilinear motion portion is the piston rod of cylinder.
Embodiment 2:
Setting above-mentioned direction of action is direction of a curve, and positioning component 11 is fixedly mounted on pedestal 17.For injecting products separator, there is one or two separation assemblies, this separation assembly 12 is positioned at the both sides that the side of positioning component 11 or this two separation assemblies 12 points are located at positioning component 11, namely two separation assemblies 12 are positioned on the not homonymy of positioning component 11, such as two separation assemblies 12 points are located on the both sides respect to one another of positioning component 11, the rotating mechanism of above-mentioned Power Component then for driving separation assembly 12 to rotate, to realize the action of tearing the parts of plastics of molten state by the rotation of separation assembly 12 relative positioning assembly 11, this rotating mechanism can by motor, the realizations such as oscillating cylinder, the structure that separation assembly 12 respectively configures a motor can be adopted as at this, also belt transmission can be passed through by a motor, gear drives etc. drive the structure of two separation assembly 12 synchronization actions.
Embodiment 3:
Cover plate 122 of the present invention can snap together with back-up block 121, also can the hinged or sliding connection with back-up block 121, to make cover plate 122 open and close by relative support block 121, facilitates installation and the collection of parts of plastics after being separated of injecting products.This cover plate 122 is when or sliding connection hinged with back-up block 121, the mode connected particularly makes cover plate 122 can adjust spacing between back-up block 121 adaptively according to the varied in thickness of injecting products, and then make cover plate 122 still can keep the state contacted with injecting products when the thickness of injecting products changes, improve cover plate 122 and the snap-in force between inner surface and parts of plastics, here " making cover plate 122 can adjust spacing between back-up block 121 adaptively according to the varied in thickness of injecting products " has two layers of meaning, one is make injecting products separator 1 of the present invention can carry out lock out operation to the injecting products of different-thickness, two is make injecting products separator 1 of the present invention when carrying out lock out operation to an injecting products, spacing between cover plate 122 and back-up block 121 can when the state of parts of plastics changes the varied in thickness of self adaptation parts of plastics.
With back-up block 121 is hinged, above-mentioned cover plate 122 refers to that cover plate 122 relative support block 121 has rotational freedom, this cover plate 122 can by ball pivot and back-up block 121 hinged, to realize the rotational freedom of 360 degree; As shown in Figures 1 to 4, this cover plate 122 also can by rotating shaft and back-up block 121 pivot joint, and for pin-jointed structure, if can adjust spacing between back-up block 121 adaptively for requiring according to the varied in thickness of injecting products with cover plate 122, the center line of this rotating shaft should be parallel with the supporting surface of back-up block 121.Above-mentioned cover plate 122 and back-up block 121 sliding connection such as can by lead and pilot hole coordinate or the cooperation of slide block and slide rail realizes, if and to make cover plate 122 can adjust spacing between back-up block 121 adaptively for requiring according to the varied in thickness of injecting products, this cover plate 122 should along perpendicular to the direction of above-mentioned supporting surface and back-up block 121 sliding connection.
As shown in Figure 1 to Figure 3, the inner surface of above-mentioned lid 122 comprises basal plane and is arranged on the protrusion on basal plane, to make the inner surface of lid 122, there is rough structure, in order to improve the snap-in force of the inner surface of lid 122, this protrusion particularly has rough surface, namely there is the position can not led continuously, and this protrusion can be fin 124, this fin 124 is such as triangular prism, can form zigzag ripple like this on the inner surface of cover plate 122.In order to further improve lid 122 inner surface in injecting products separation process to the snap-in force of the parts of plastics of molten state, this fin 124 is particularly extending with the angled direction of direction of action (i.e. the uneven direction with direction of action) of corresponding separation assembly 12 is upper, if direction of action is direction of a curve, then direction of action is herein the normal direction of direction of action.
Embodiment 4:
As shown in Figures 1 to 4, above-mentioned positioning component 11 can comprise the positioning support bracer 111 for supporting injecting products, and the card column 112 for coordinating with the hole running through inserts of injecting products be arranged on the supporting surface of positioning support bracer 111, like this, by injecting products being placed on positioning component 11, and make card column 112 can realize the location to inserts through this hole, at this, in order to prevent inserts from scurrying out from card column 112 in the process performing separating action, also inserts is locked in card column 112 with coordinating of card column 112 by nut.Corresponding with this location structure of positioning component 11, injecting products should have the hole running through parts of plastics and inserts, if injecting products itself does not possess this hole, can process this hole in advance.Above-mentioned positioning component also can arrange the magnet that can adsorb inserts on the supporting surface of positioning support bracer 111.
In addition, the supporting surface of this positioning support bracer 111 also can have the shape with the mating shapes of the corresponding inserts part of injecting products.
Embodiment 5:
The supporting surface 123 of the back-up block 121 of above-mentioned separation assembly 12 also can be scraggly surface, to improve the snap-in force of the parts of plastics of separation assembly 12 pairs of molten states further, particularly the supporting surface 123 of back-up block 121 has the shape suitable with the corresponding part of injecting products (part namely supported by separation assembly 12), this can make parts of plastics still can substantially keep original shape and thickness after changing molten state into, is conducive to making separation assembly 12 pairs of injecting products keep stronger snap-in force.
As shown in Figure 5, injecting products piece-rate system of the present invention comprises fuse machine and any one injecting products separator 1 above-mentioned, the driving mechanism that this fuse machine comprises hot melt head 21 and the relative hot melt head 21 of injecting products separator 1 is moved, so that carry out the installation of injecting products and the taking-up operation of inserts and parts of plastics.This driving mechanism can be the straight-line motion mechanism driving injecting products separator 1 or hot melt head 21 to do rectilinear motion, also can be the rotating mechanism driving hot melt head to rotate, in the embodiment shown in fig. 5, injecting products separator 1 is by base plate 23 sliding connection of pedestal 17 with fuse machine, the structure that this sliding connection can adopt lead to coordinate with pilot hole, the structure that also slide block can be adopted to coordinate with slide rail.
As shown in Figure 6, injecting products separation method of the present invention comprises the steps:
Step S1: injecting products is positioned on positioning component 11 by inserts, and the outwardly directed part of injecting products relative positioning assembly 11 is positioned in separation assembly 12.
Step S2: open fuse machine, with the hot melt head 21 pairs of injecting products heating by fuse machine, makes the parts of plastics of injecting products be molten state by Solid State Transformation.
Step S3: control Power Component action, makes described separation assembly 12 in respective direction of action away from positioning component 11, with the parts of plastics of tearing molten state, inserts is exposed.
Step S4: take out the inserts exposed and clear up.
Step S5: collect parts of plastics from positioning component 11 and separation assembly 12.
When such as injecting products piece-rate system of the present invention is separated injecting products, this step comprises:
Step S1a: control Power Component makes separation assembly 12 relative positioning assembly 11 be in conjunction and closes state.
Step S1b: injecting products is positioned on positioning component 11 by inserts, and injecting products is placed on the back-up block 121 of separation assembly 12, then cover cover plate 122.
Step S2: open fuse machine, controls driving mechanism and makes hot melt head act on cover plate 122, with by the 21 pairs of injecting products heating of hot melt head, makes the parts of plastics of injecting products be molten state by Solid State Transformation.
Step S3a: control Power Component action, makes described separation assembly 12 in respective direction of action away from positioning component 11, with the parts of plastics of tearing molten state, inserts is exposed.
Step S3b: control driving mechanism and make injecting products separator 1 away from hot melt head.
Step S4: take out the inserts exposed and clear up.
Step S5: collect parts of plastics from positioning component 11 and separation assembly 12.
Above-mentioned steps 5 can be the parts of plastics of directly collecting molten state, also first at room temperature can cool the parts of plastics of molten state, make the parts of plastics of molten state change into more solid-state after regather.
In addition, the various embodiments described above primary focus describes the difference with other embodiments, but it will be clear for those skilled in the art that the various embodiments described above can be used alone as required or be combined with each other.
Although be described in detail specific embodiments more of the present invention by example, it should be appreciated by those skilled in the art, above example is only to be described, instead of in order to limit the scope of the invention.It should be appreciated by those skilled in the art, can without departing from the scope and spirit of the present invention, above embodiment be modified.Scope of the present invention is limited by claims.

Claims (10)

1. an injecting products separator (1), it is characterized in that, comprise separation assembly (12), for the positioning component (11) positioned the inserts of injecting products, and the Power Component that the relatively described positioning component (11) of described separation assembly (12) is moved along respective direction of action; Described separation assembly (12) comprises the back-up block (121) for supporting described injecting products and the cover plate (122) for covering described injecting products, described cover plate (122) has rough inner surface, and described cover plate (122) is arranged on described back-up block (121).
2. injecting products separator (1) according to claim 1, is characterized in that, described direction of action is rectilinear direction, and the direction of action of all separation assemblies (12) is parallel; Described injecting products separator (1) has one or two separation assemblies (12), and a described separation assembly (12) is positioned at the both sides that the side of described positioning component (11) or described two separation assemblies (12) point to be located at described positioning component (11) in described direction of action in described direction of action; Have an assembly to be fixedly mounted on pedestal (17) as fixation kit in described positioning component (11) and separation assembly (12), remaining component as movable component and fixation kit along described direction of action sliding connection.
3. injecting products separator (1) according to claim 2, it is characterized in that, described Power Component comprises elastic component (133), described elastic component (133) is connected between described positioning component (11) and described separation assembly (12), and described Power Component also comprises the locking mechanism making described elastic component (133) be in compressive state.
4. injecting products separator (1) according to claim 3, is characterized in that, described locking mechanism is straight-line motion mechanism (131); When described injecting products separator (1) has one separation assembly (12), the rectilinear motion portion of described straight-line motion mechanism (131) is fixedly connected with described movable component through described fixation kit; When described injecting products separator (1) has two separation assembly (12), one of them separation assembly (12) is fixedly mounted on described pedestal (17) as described fixation kit, and the rectilinear motion portion of described straight-line motion mechanism (131) is fixedly connected with another separation assembly (12) with described positioning component (11) through the separation assembly (12) as described fixation kit successively.
5. injecting products separator (1) according to claim 1, it is characterized in that, hinged or the sliding connection of described cover plate (122) and described back-up block (121), to adjust spacing between described back-up block (121) adaptively to make described cover plate (122) according to the varied in thickness of injecting products.
6. injecting products separator (1) according to any one of claim 1 to 5, it is characterized in that, the inner surface of described cover plate (122) comprises basal plane and is arranged on the fin (124) on described basal plane, and described fin (124) is extending with on the angled direction of direction of action of corresponding separation assembly (12).
7. injecting products separator (1) according to any one of claim 1 to 5, is characterized in that, the supporting surface (123) of described back-up block (121) has the shape suitable with the corresponding part of injecting products.
8. injecting products separator (1) according to any one of claim 1 to 5, it is characterized in that, described positioning component (11) comprises the positioning support bracer (111) for supporting injecting products, the supporting surface of described positioning support bracer (111) is provided with the card column (112) for coordinating with the hole running through inserts on described injecting products.
9. an injecting products piece-rate system, it is characterized in that, comprise the injecting products separator (1) according to any one of fuse machine and claim 1 to 8, the driving mechanism that described fuse machine comprises hot melt head (21) and the relatively described hot melt head (21) of described injecting products separator (1) is moved.
10. an injecting products separation method, is characterized in that, comprising:
Step S1: injecting products is positioned on positioning component (11) by inserts, and the outwardly directed part of relatively described for injecting products positioning component (11) is positioned in separation assembly (12);
Step S2: open fuse machine and described injecting products is heated, make the parts of plastics of described injecting products be molten state by Solid State Transformation;
Step S3: control Power Component action, makes described separation assembly (12) in respective direction of action away from described positioning component (11), with the parts of plastics of tearing molten state, described inserts is exposed;
Step S4: take out the inserts exposed and clear up;
Step S5: collect parts of plastics from described positioning component (11) and described separation assembly (12).
CN201510240660.1A 2015-05-13 2015-05-13 Injecting products segregation apparatuss, system and method Active CN104816404B (en)

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JPH06278137A (en) * 1993-03-29 1994-10-04 Katayama Kogyo Kk Separation of resin bonded to metallic material or the like
CN101285133A (en) * 2008-06-02 2008-10-15 上海众力汽车部件有限公司 Process for stripping rubber from metal
CN101480819A (en) * 2008-12-31 2009-07-15 厦门理工学院 Method for removing plastic on metal piece of abandoned workpiece and plastic remover
CN202200431U (en) * 2011-09-15 2012-04-25 安徽伊亚格管业有限公司 Metal and plastic separating device in plastic pipe fittings
CN102744805A (en) * 2011-04-20 2012-10-24 现代自动车株式会社 Inserted metal removal system using high frequency wave
CN103419302A (en) * 2013-08-27 2013-12-04 安徽国风塑业股份有限公司 Taking-out device of metal insert in injection molded product and taking-out method thereof
CN204640599U (en) * 2015-05-13 2015-09-16 歌尔声学股份有限公司 Injecting products separator and system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06278137A (en) * 1993-03-29 1994-10-04 Katayama Kogyo Kk Separation of resin bonded to metallic material or the like
CN101285133A (en) * 2008-06-02 2008-10-15 上海众力汽车部件有限公司 Process for stripping rubber from metal
CN101480819A (en) * 2008-12-31 2009-07-15 厦门理工学院 Method for removing plastic on metal piece of abandoned workpiece and plastic remover
CN102744805A (en) * 2011-04-20 2012-10-24 现代自动车株式会社 Inserted metal removal system using high frequency wave
CN202200431U (en) * 2011-09-15 2012-04-25 安徽伊亚格管业有限公司 Metal and plastic separating device in plastic pipe fittings
CN103419302A (en) * 2013-08-27 2013-12-04 安徽国风塑业股份有限公司 Taking-out device of metal insert in injection molded product and taking-out method thereof
CN204640599U (en) * 2015-05-13 2015-09-16 歌尔声学股份有限公司 Injecting products separator and system

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