CN104816360A - Laminated wood automatic squaring system and method - Google Patents
Laminated wood automatic squaring system and method Download PDFInfo
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- CN104816360A CN104816360A CN201510264760.8A CN201510264760A CN104816360A CN 104816360 A CN104816360 A CN 104816360A CN 201510264760 A CN201510264760 A CN 201510264760A CN 104816360 A CN104816360 A CN 104816360A
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- finger joint
- gluing
- machine
- joint lumber
- veneer finger
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
The invention discloses a laminated wood automatic squaring system and a method, wherein the laminated wood automatic squaring system comprises a gumming machine, a feeding device, a squaring machine and a control system, wherein the gumming machine, the feeding device and the squaring machine which are orderly arranged according to demands in laminated wood squaring production are respectively connected with the control system, an output port of the gumming machine and an input port of the feeding device are connected through a conveyor which achieves automatic transmission of single plate finger joint woods, an output port of the feeding device and an input port of the squaring machine are correspondingly arranged. The method is achieved based on the laminated wood automatic squaring system. The laminated wood automatic squaring system and the method can meet the demands of continuous automatic squaring production of various specifications and sizes of the single plate finger joint woods, is high in automatic degree, convenient to operate, high in production efficiency and low in labor strength of workers, and enables produced laminated woods to excellently meet the demands of mechanical property in practical use.
Description
Technical field
The present invention relates to a kind of integrated timber automatically to spell method, system and automatically spell the integrated timber side's of spelling method automatically of method, system realization based on this integrated timber, belong to integrated timber preparing technical field.
Background technology
Integrated timber grows up along with the demand of timber buildings industry to large-scale structure component increases, and being mainly used in the timber buildings such as gymnasium, music hall, factory building, warehouse, is the critical material of timber buildings.
The production method of integrated timber is a lot of in the market, modal production method is, workman is artificial or adopt simple and mechanical equipment gluing on veneer finger joint lumber, by workman the veneer finger joint lumber of gluing removed again and carry out compression set to spelling method, apparatus, then after the process of the post-production such as drying, packing, make integrated timber finished product.
Can find from reality is implemented, there is following defect in existing this production method:
First, for workman, complex procedures, hand labor intensity is large, needs workman to have higher operating experience, and in practical operation, the situations such as the uneven or compression set irrational distribution of gluing very easily appear in this artificial mode of production, thus cause the mechanical properties decrease of the integrated timber prepared, even become waste product, this not only have impact on quality and the production efficiency of product, and causes the serious wasting of resources.
The second, in actual production, workman closely operates gluing and compression set operation, and this brings very large harm to the healthy of workman.
3rd, for the veneer finger joint lumber of, heavier-weight comparatively large for size, the production line needed for this production method is longer, takes up room comparatively large, and the restriction of compression set time in addition only relies on manual type cannot realize the side's of spelling operation.
Summary of the invention
The object of the present invention is to provide a kind of integrated timber automatically to spell method, system and automatically spell the integrated timber side's of spelling method automatically of method, system realization based on this integrated timber, this integrated timber automatically spells method, system and method once can complete gluing, material loading, the side's of spelling operation, without the need to workman, there is higher operating experience, the product quality of integrated timber can effectively be ensured, avoid the generation of the situations such as the uneven or compression set irrational distribution of gluing, the integrated timber produced can meet the mechanical property requirements under practical use well, spelling side's production automatically continuously of all size size veneer finger joint lumber can be met, automaticity is high, simple operation, production efficiency is high, labor strength is low, overcome manual operation to scantling and heavily quantitative limitation, and avoid and bring harm to workman is healthy, be applicable to industry extensively promote the use of.
To achieve these goals, present invention employs following technical scheme:
A kind of integrated timber spells method, system automatically, it is characterized in that: it comprises glue spreader, feeding device, the side's of spelling machine, control system, wherein: the glue spreader of the wood surface gluing to veneer finger joint lumber be arranged in order by desired sequence in integrated timber spelling side produces, by the feeding device sent after edge-on for the veneer finger joint lumber after gluing, spelling side's machine veneer finger joint lumber after the gluing of the tight edge-on arrangement of setting quantity being carried out to compression set is connected with control system respectively, automatically the conveying device transmitted by realizing veneer finger joint lumber between the delivery outlet of glue spreader and the input port of feeding device is connected, the delivery outlet setting corresponding with the input port of spelling side's machine of feeding device.
Preferably, the input port of described glue spreader may correspond to and arranges a conveying device.
In actual design, described glue spreader can be and carries out the single surface gluing machine of gluing to a wood surface of described veneer finger joint lumber or described glue spreader can be the dual-layer adhesive machine two wood surfaces of described veneer finger joint lumber being carried out to gluing.
When described glue spreader is when carrying out the described single surface gluing machine of gluing to a wood surface of described veneer finger joint lumber, the described single surface gluing machine that another wood surface for described veneer finger joint lumber carries out gluing is set between described single surface gluing machine and described feeding device, wherein, the corresponding described single surface gluing machine between two described single surface gluing machines, in two described single surface gluing machines is connected respectively by conveying device with between described feeding device.
Preferably, be provided with postprocessing device after described spelling side machine, described spelling side machine is connected by conveying device with between postprocessing device.
Described control system comprises the operating platform that logic controller is connected with andlogic control device, and the corresponding control signal port of the control port difference andlogic control device of described glue spreader, described feeding device, described spelling side machine connects.Described logic controller is single board computer, single-chip microcomputer, industrial computer or PLC, and described operating platform is touch-screen.
Preferably, described feeding device comprises the chain transmission device of the described veneer finger joint lumber after transmitting gluing, the end of chain transmission device is provided with the block that the described veneer finger joint lumber after by the gluing sent keeps off the input port place to described spelling side machine, the side of chain transmission device be provided with by the described veneer finger joint lumber after the gluing that blocked by block from flat condition jack-up to edge-on state after, send into longitudinal jacking apparatus of described spelling side machine towards the mode of machine input port, described spelling side with a wood surface of described veneer finger joint lumber.
Automatically spell the integrated timber side's of spelling method automatically of method, system realization based on described integrated timber, it is characterized in that, it comprises the steps:
1) veneer finger joint lumber is transported to described glue spreader, carries out gluing, then export by described glue spreader by the mode of glue spraying or pouring glue to the wood surface of veneer finger joint lumber;
2) the veneer finger joint lumber after gluing is transported to described feeding device, makes veneer finger joint lumber be edge-on state by described feeding device, thus veneer finger joint lumber is exported in the mode of an one wood surface towards machine input port, described spelling side;
3) the edge-on veneer finger joint lumber after described spelling side machine reception gluing;
4) when described spelling side machine receives the edge-on veneer finger joint lumber after setting quantity gluing, all veneer finger joint lumbers of described spelling side machine to edge-on arrangement tight in it carry out compression set process, final output integrated timber slab.
Described step 2) can comprise:
Described veneer finger joint lumber after gluing 2-1) transferred out is that flat condition is carried and blocked by the block of chain transmission device end on the chain transmission device of described feeding device;
2-2) longitudinal jacking apparatus of chain transmission device side by the described veneer finger joint lumber that blocked by block from flat condition jack-up to edge-on state, make the input port of a wood surface towards described spelling side machine of described veneer finger joint lumber, so that described veneer finger joint lumber is sent into described spelling side machine.
Advantage of the present invention is:
1, the present invention can realize the continuous and automatic spelling side to veneer finger joint lumber different specification size, and the integrated timber produced can meet the force request under practical use well, and mechanical property is good.
2, compared with existing integrating timber production method, the present invention once completes gluing, material loading, spelling side's operation, ensure that the product quality of integrated timber, whole process is all realized by mechanized equipment, automaticity is high, and production efficiency is high, with short production cycle, reduce the production cost of integrated timber, overcome simultaneously manually cannot complete large scale, Heavy Weight veneer finger joint lumber spelling side restriction.
3, the present invention has higher operating experience without the need to workman, and labor strength is low, and avoids the generation of the situations such as the uneven or compression set irrational distribution of gluing.
4, the present invention completes gluing, material loading, spelling side's operation automatically, thus avoids artificial participation and brings harm to workman is healthy.
5, present system can adopt the mode of operation of touch-screen to input the relevant scheduled time, parameters of technique process etc. fast, achieve the effective control and management to the integrated timber side of spelling process, not only ensure that the operation accuracy of each operation, and make operation more convenient, improve production efficiency, save labour simultaneously, reduce production cost.
6, each operation that the present invention relates to can form an automatic production line, and the equipment in each operation can be put flexibly, and can greatly save space space.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram that integrated timber of the present invention spells method, system automatically.
Detailed description of the invention
As Fig. 1, integrated timber of the present invention is automatically spelled method, system and is comprised glue spreader 12, feeding device 13, the side's of spelling machine 14, control system (not shown), wherein: the wood surface to veneer finger joint lumber 50 be arranged in order by desired sequence in integrated timber spelling side produces carries out the glue spreader 12 of gluing, by the feeding device 13 sent after edge-on for the veneer finger joint lumber 50 after gluing, control port veneer finger joint lumber 50 after the gluing of the tight edge-on arrangement of setting quantity being carried out to spelling side's machine 14 of compression set is connected with the corresponding controling end mouth of control system respectively, automatically the conveying device transmitted by realizing veneer finger joint lumber 50 between the delivery outlet of glue spreader 12 and the input port of feeding device 13 is connected, the delivery outlet setting corresponding with the input port of spelling side's machine 14 of feeding device 13, namely feeding device 13 and spelling side's machine 14 do not arrange conveying device between the two.
As Fig. 1, preferably, the input port of glue spreader 12 may correspond to and arranges a conveying device.
Specifically, as Fig. 1, the input port of glue spreader 12 is corresponding arranges the first conveying device 10.Be provided with between glue spreader 12 and feeding device 13 input port of the second conveying device 20, second conveying device 20, delivery outlet respectively with the delivery outlet of glue spreader 12, the corresponding setting in input port of feeding device 13.The delivery outlet setting corresponding with the input port of spelling side's machine 14 of feeding device 13.
When actual design, the glue spreader 12 shown in Fig. 1 can be the single surface gluing machine only wood surface of veneer finger joint lumber 50 being carried out to gluing, or glue spreader 12 can be the dual-layer adhesive machine two wood surfaces of veneer finger joint lumber 50 being carried out to gluing.
For ensureing the glue-spread of veneer finger joint lumber, except a dual-layer adhesive machine can be set, also can on the basis being provided with a single surface gluing machine, increase a single surface gluing machine again, be specially: when glue spreader 12 is when carrying out the single surface gluing machine of gluing to a wood surface of veneer finger joint lumber 50, the single surface gluing machine that another wood surface for veneer finger joint lumber 50 carries out gluing is set between this single surface gluing machine and feeding device 13 again, wherein, between two single surface gluing machines, a corresponding single surface gluing machine in two single surface gluing machines is connected respectively by conveying device with between feeding device 13.
In actual design, for ensureing the glue-spread of veneer finger joint lumber, other measure also can be had to solve, be not limited to above-mentioned.
In the present invention, preferably, control system can comprise the operating platform that logic controller is connected with andlogic control device, the corresponding control signal port of the control port difference andlogic control device of glue spreader 12, feeding device 13, the side's of spelling machine 14 connects, and the signal delivery port of logic controller is connected with the signal port of operating platform.Logic controller can be single board computer, single-chip microcomputer, industrial computer or PLC etc., and operating platform can be touch-screen.
When practical application, postprocessing device 15 can be provided with after the side's of spelling machine 14, be connected by conveying device between the side's of spelling machine 14 with postprocessing device 15, namely be provided with between the side's of spelling machine 14 and postprocessing device 15 input port of the 3rd conveying device the 30, three conveying device 30, delivery outlet respectively with the delivery outlet of spelling side's machine 14, the corresponding setting in input port of postprocessing device 15.
In actual applications, postprocessing device 15 can comprise dryer, baling press, and the control port of postprocessing device 15 can be connected with the corresponding controling end mouth of control system, the control of controlled system and management.
It should be noted that and all devices is all provided with sensor, sensor comprises correlation optoelectronic switch, reflection-type optoelectronic switch, whether arrives precalculated position etc. for detecting with feedback veneer finger joint lumber.
In the present invention, glue spreader 12, feeding device 13, the side's of spelling machine 14, dryer, baling press can need according to actual production manufacture and design, and they and control system are well-known devices or the system of this area, and its concrete formation does not here describe in detail.
It should be noted that, preferably, feeding device 13 can comprise the chain transmission device of the veneer finger joint lumber after transmitting gluing, the end of chain transmission device is provided with the block of veneer finger joint lumber gear at the input port place of spelling side's machine 14 after the gluing that sends, the side of chain transmission device be provided with the veneer finger joint lumber after by the gluing blocked by block from flat condition jack-up to edge-on state (namely changing edge-on state into from flat condition) after, send into longitudinal jacking apparatus of spelling side's machine 14 towards the mode of spelling side's machine 14 input port with a wood surface of veneer finger joint lumber.
The conveying devices such as the first conveying device 10, second conveying device 20, the 3rd conveying device 30 can comprise conveyer belt, rotor drive and motor, and chain transmission device can comprise transmission chain, transmission device and motor, they are the known device of this area.Wherein, the control port of the first conveying device 10, second conveying device 20, the 3rd conveying device 30 can be connected with the corresponding controling end mouth of control system respectively, the control of controlled system.
Automatically spell method, system based on integrated timber of the present invention, the invention allows for a kind of integrated timber side's of spelling method automatically, it comprises the steps:
1) the veneer finger joint lumber 50 in flat condition is transported to glue spreader 12, when veneer finger joint lumber 50 is transported on glue spreader 12, glue spreader 12 detects timber signal to control system feedback, control system controls glue spreader 12 action, gluing is carried out by the wood surface (single or double) of mode to veneer finger joint lumber 50 of glue spraying or pouring glue by glue spreader 12, complete coating process, then export, what now export is the veneer finger joint lumber after gluing;
2) the veneer finger joint lumber (in flat condition) after gluing is transported to feeding device 13, when the veneer finger joint lumber after gluing is transported on feeding device 13, feeding device 13 detects timber signal to control system feedback, control system controls feeding device 13 action, veneer finger joint lumber is made to change edge-on state into from flat condition by feeding device 13, thus veneer finger joint lumber is exported in the mode of an one wood surface towards spelling side's machine 14 input port, complete material process, what now export is the edge-on veneer finger joint lumber after gluing;
3) side's of spelling machine 14 receives the edge-on veneer finger joint lumber after gluing (namely in the veneer finger joint lumber after edge-on gluing), when the edge-on veneer finger joint lumber after gluing is transported on spelling side's machine 14, the side's of spelling machine 14 detects timber signal to control system feedback, and control system counts the veneer finger joint lumber number that spelling side's machine 14 receives;
4) when spelling side's machine 14 receives the edge-on veneer finger joint lumber after the gluing of setting quantity, namely control system count down to the number of veneer finger joint lumber that spelling side's machine 14 receives when reaching setting quantity, control system controls machine 14 action of spelling side, the all veneer finger joint lumbers (veneer finger joint lumber be herein edge-on veneer finger joint lumber gluing after) of the side's of spelling machine 14 to edge-on arrangement tight in it carry out compression set process, complete spelling side's operation, export integrated timber slab, thus realize the overall process of the integrated timber side of spelling automatically.
In reality is implemented, above-mentioned steps 2) can specifically comprise the steps:
Veneer finger joint lumber after gluing 2-1) transferred out is that flat condition is carried and blocked by the block of chain transmission device end on the chain transmission device of feeding device 13, now feeding device 13 is to control system feedback timber arriving signal, and control system controls longitudinal jacking apparatus action;
2-2) longitudinal jacking apparatus of chain transmission device side is by the veneer finger joint lumber that blocked by block from flat condition jack-up to edge-on state, makes the input port of a wood surface towards spelling side's machine 14 of veneer finger joint lumber, so that veneer finger joint lumber is sent into spelling side's machine 14.
When reality is implemented, after spelling side's machine 14 exports integrated timber slab, also by dryer, integrated timber slab is dried, to export integrated timber finished product, then also pack by the integrated timber finished product of baling press to predetermined quantity, then stacking warehouse-in.
In practice, spelling side's technique of the side's of spelling machine 14 can be varied, such as, all veneer finger joint lumbers of tight edge-on arrangement (veneer finger joint lumber be herein after gluing keep flat veneer finger joint lumber) can be holded up by the side's of spelling machine 14, is carried out the compression set process of certain hour by side guide and top board.
In the present invention, the throughput direction of veneer finger joint lumber 50 as illustrated by the arrows in fig. 1.
In the present invention, veneer finger joint lumber 50 is in tabular, and have the wood surface that two can be carried out gluing, veneer finger joint lumber 50 is timber kind well known to those skilled in the art.At veneer finger joint lumber by before edge-on, veneer finger joint lumber 50 it is forward and backward along two of transmission direction faces, on veneer finger joint lumber 50, two faces in the direction that edge is perpendicular in horizontal plane with transmission direction are left and right side, and all the other two faces on veneer finger joint lumber 50 are above and below (i.e. wood surface).When a wood surface of veneer finger joint lumber 50 is positioned on the equipment such as conveying device down, veneer finger joint lumber is now flat condition, when the veneer finger joint lumber in flat condition is erect in an one side (left or right side) mode down, veneer finger joint lumber is now edge-on state.
In practice, it should be noted that: gluing, material loading, spelling side's operation can successively perform according to actual operation situation and demand or perform simultaneously.Such as: when first veneer finger joint lumber performs coating process, upper material process and spelling side's operation do not perform; When first veneer finger joint lumber performs upper material process, coating process can perform and the side's of spelling operation does not perform; When performing spelling side's operation, coating process, upper material process can perform.
Advantage of the present invention is:
1, the present invention can realize the continuous and automatic spelling side to veneer finger joint lumber different specification size, and the integrated timber produced can meet the force request under practical use well, and mechanical property is good.
2, compared with existing integrating timber production method, the present invention once completes gluing, material loading, spelling side's operation, ensure that the product quality of integrated timber, whole process is all realized by mechanized equipment, automaticity is high, and production efficiency is high, with short production cycle, reduce the production cost of integrated timber, overcome simultaneously manually cannot complete large scale, Heavy Weight veneer finger joint lumber spelling side restriction.
3, the present invention has higher operating experience without the need to workman, and labor strength is low, and avoids the generation of the situations such as the uneven or compression set irrational distribution of gluing.
4, the present invention completes gluing, material loading, spelling side's operation automatically, thus avoids artificial participation and brings harm to workman is healthy.
5, present system can adopt the mode of operation of touch-screen to input the relevant scheduled time, parameters of technique process etc. fast, achieve the effective control and management to the integrated timber side of spelling process, not only ensure that the operation accuracy of each operation, and make operation more convenient, improve production efficiency, save labour simultaneously, reduce production cost.
6, each operation that the present invention relates to can form an automatic production line, and the equipment in each operation can be put flexibly, and can greatly save space space.
The above know-why being preferred embodiment of the present invention and using; for a person skilled in the art; when not deviating from the spirit and scope of the present invention; any based on apparent changes such as the equivalent transformation on technical solution of the present invention basis, simple replacements, all belong within scope.
Claims (10)
1. an integrated timber spells method, system automatically, it is characterized in that: it comprises glue spreader, feeding device, the side's of spelling machine, control system, wherein: the glue spreader of the wood surface gluing to veneer finger joint lumber be arranged in order by desired sequence in integrated timber spelling side produces, by the feeding device sent after edge-on for the veneer finger joint lumber after gluing, spelling side's machine veneer finger joint lumber after the gluing of the tight edge-on arrangement of setting quantity being carried out to compression set is connected with control system respectively, automatically the conveying device transmitted by realizing veneer finger joint lumber between the delivery outlet of glue spreader and the input port of feeding device is connected, the delivery outlet setting corresponding with the input port of spelling side's machine of feeding device.
2. integrated timber as claimed in claim 1 spells method, system automatically, it is characterized in that:
The input port correspondence of described glue spreader arranges a conveying device.
3. integrated timber as claimed in claim 1 or 2 spells method, system automatically, it is characterized in that:
Described glue spreader is carry out the single surface gluing machine of gluing to a wood surface of described veneer finger joint lumber or described glue spreader is the dual-layer adhesive machine two wood surfaces of described veneer finger joint lumber being carried out to gluing.
4. integrated timber as claimed in claim 3 spells method, system automatically, it is characterized in that:
When described glue spreader is when carrying out the described single surface gluing machine of gluing to a wood surface of described veneer finger joint lumber, the described single surface gluing machine that another wood surface for described veneer finger joint lumber carries out gluing is set between described single surface gluing machine and described feeding device, wherein, the corresponding described single surface gluing machine between two described single surface gluing machines, in two described single surface gluing machines is connected respectively by conveying device with between described feeding device.
5. integrated timber as claimed in claim 1 or 2 spells method, system automatically, it is characterized in that:
Be provided with postprocessing device after described spelling side machine, described spelling side machine is connected by conveying device with between postprocessing device.
6. integrated timber as claimed in claim 1 or 2 spells method, system automatically, it is characterized in that:
Described control system comprises the operating platform that logic controller is connected with andlogic control device, and the corresponding control signal port of the control port difference andlogic control device of described glue spreader, described feeding device, described spelling side machine connects.
7. integrated timber as claimed in claim 6 spells method, system automatically, it is characterized in that:
Described logic controller is single board computer, single-chip microcomputer, industrial computer or PLC, and described operating platform is touch-screen.
8. integrated timber as claimed in claim 1 or 2 spells method, system automatically, it is characterized in that:
Described feeding device comprises the chain transmission device of the described veneer finger joint lumber after transmitting gluing, the end of chain transmission device is provided with the block that the described veneer finger joint lumber after by the gluing sent keeps off the input port place to described spelling side machine, the side of chain transmission device be provided with by the described veneer finger joint lumber after the gluing that blocked by block from flat condition jack-up to edge-on state after, send into longitudinal jacking apparatus of described spelling side machine towards the mode of machine input port, described spelling side with a wood surface of described veneer finger joint lumber.
9. automatically spell the integrated timber side's of spelling method automatically of method, system realization based on the integrated timber according to any one of claim 1 to 8, it is characterized in that, it comprises the steps:
1) veneer finger joint lumber is transported to described glue spreader, carries out gluing, then export by described glue spreader by the mode of glue spraying or pouring glue to the wood surface of veneer finger joint lumber;
2) the veneer finger joint lumber after gluing is transported to described feeding device, makes veneer finger joint lumber be edge-on state by described feeding device, thus veneer finger joint lumber is exported in the mode of an one wood surface towards machine input port, described spelling side;
3) the edge-on veneer finger joint lumber after described spelling side machine reception gluing;
4) when described spelling side machine receives the edge-on veneer finger joint lumber after setting quantity gluing, all veneer finger joint lumbers of described spelling side machine to edge-on arrangement tight in it carry out compression set process, final output integrated timber slab.
10. the integrated timber side's of spelling method automatically as claimed in claim 9, is characterized in that:
Described step 2) comprising:
Described veneer finger joint lumber after gluing 2-1) transferred out is that flat condition is carried and blocked by the block of chain transmission device end on the chain transmission device of described feeding device;
2-2) longitudinal jacking apparatus of chain transmission device side by the described veneer finger joint lumber that blocked by block from flat condition jack-up to edge-on state, make the input port of a wood surface towards described spelling side machine of described veneer finger joint lumber, so that described veneer finger joint lumber is sent into described spelling side machine.
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Cited By (2)
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| CN106239641A (en) * | 2016-10-20 | 2016-12-21 | 山东大学 | A kind of motor sledge plate comb splicing machine and using method |
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