CN104810117B - A kind of enamelled wire painting device - Google Patents
A kind of enamelled wire painting device Download PDFInfo
- Publication number
- CN104810117B CN104810117B CN201510225308.0A CN201510225308A CN104810117B CN 104810117 B CN104810117 B CN 104810117B CN 201510225308 A CN201510225308 A CN 201510225308A CN 104810117 B CN104810117 B CN 104810117B
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- Prior art keywords
- enamel
- paint
- covered wire
- fixedly installed
- outlet
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- 238000010422 painting Methods 0.000 title claims abstract description 15
- 239000003973 paint Substances 0.000 claims abstract description 91
- 230000008676 import Effects 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 16
- 238000005516 engineering process Methods 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Coating Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of enamelled wire painting device, including: paint box, enamel-covered wire import and enamel-covered wire outlet it is provided with on its a pair sidewall in opposite directions, the lower section of described enamel-covered wire import and the outlet of described enamel-covered wire is fixedly installed dividing plate and paint-drainage holes, described paint-drainage holes is positioned at the lower section of described dividing plate, and described dividing plate offers multiple filter opening；Being fixedly installed multiple nozzle between described enamel-covered wire import and the outlet of described enamel-covered wire, described nozzle is evenly distributed on enamel-covered wire in the radial direction；Even paint unit, it is arranged on the side of described enamel-covered wire outlet, and is positioned at described paint box；Insullac case, it is arranged on the side of described paint box；Detector unit, it is positioned close to the side of described enamel-covered wire outlet；Control unit, it is arranged in described detector unit.The advantage that the present invention has simple in construction, easy to operate, paint film is easily-controllable, and the quality of enamel-covered wire outer surface paint film can be monitored in real time, convenient and practical.
Description
Technical field:
The present invention relates to the production technology equipment technology field of enamel-covered wire, more specifically to one
Plant the device for painting for enamel-covered wire.
Background technology:
Enamelled wire paint be wire enamel is coated on metallic conductor to be formed certain thickness
The uniformly process of enamelled coating.Enameled wire lacquering method of the prior art includes felt method and mould
Method, felt method is to produce the most widely used a kind of method of lacquering of enamel-covered wire, and enamel-covered wire felt is coated with
Paint device is usually and is immersed in paint by felt, allows enamel-covered wire pass in the thin seam of felt, this
Kind of method there is the problem that felt and enamel-covered wire from too close to can produce the friction of side, as
Fruit is too far away from the poor quality of japanning, the bad control of paint film, needs often to change felt, takes
Time laborious.Enameled Wires ' die of the prior art uses monolithic mold mostly, opens every time
Will again threading, troublesome poeration, and reasonable process consume higher when car or conversion metrics,
The production cost of enamel-covered wire is too increased while increasing the labor intensity of workman.Therefore, tradition
Enamelled wire painting device there is the biggest defect and problem.
Summary of the invention:
The purpose of the present invention is aiming at the deficiency of prior art, and provides a kind of enamelled wire paint
Device, the advantage that it has simple in construction, easy to operate, paint film is easily-controllable, and can supervise in real time
The quality of control enamel-covered wire outer surface paint film, convenient and practical.
The technology solution of the present invention is as follows:
A kind of enamelled wire painting device, including:
Paint box, its a pair sidewall in opposite directions is provided with enamel-covered wire import and enamel-covered wire outlet,
The lower section of described enamel-covered wire import and the outlet of described enamel-covered wire is fixedly installed dividing plate and paint-drainage holes,
Described paint-drainage holes is positioned at the lower section of described dividing plate, and described dividing plate offers multiple filter opening；Described
Being fixedly installed multiple nozzle between enamel-covered wire import and the outlet of described enamel-covered wire, described nozzle is equal
Even it is distributed in enamel-covered wire in the radial direction；
Even paint unit, it is arranged on the side of described enamel-covered wire outlet, and is positioned at described paint box
In, described even paint unit includes being fixedly installed on the sponge in the outlet of described enamel-covered wire, fixing sets
Put the paint bath between described sponge and described dividing plate, be fixedly installed in described paint bath first
Limit sensors；An excessively line corresponding with the outlet of described enamel-covered wire it is provided with on described sponge
Hole, bottom is at least provided with an extension；Through hole is offered, institute on one sidewall of described paint bath
State extension to be at least partially disposed in described paint bath；Described first limit sensors is fixedly installed on
The upper and lower of described paint bath；
Insullac case, it is arranged on the side of described paint box, and passes through the first pipeline and second
Pipeline is connected with described paint-drainage holes and described through hole respectively, described first pipeline and described second pipe
First pump housing and second pump housing it is respectively arranged with on road；
Detector unit, it is positioned close to the side of described enamel-covered wire outlet, described detector unit
Including frame, dismountable be arranged in described frame case, be fixedly installed on described case
With the photographic head in described frame, be arranged on described photographic head away from described enamel-covered wire export side
Piston-cylinder unit, be arranged on second spacing near described enamel-covered wire outlet side of described photographic head
Sensor；Described piston-cylinder unit is symmetricly set in described case, and described piston-cylinder unit includes gas
Cylinder and tag block, described tag block is fixedly installed on the piston rod of described cylinder；
Control unit, it is arranged on described case；
Wherein, described nozzle is connected with described insullac case by pipeline, described first spacing biography
Sensor, first pump housing, second pump housing, photographic head, cylinder and the second limit sensors all pass through
Circuit is connected with described control unit.
Preferred as technique scheme, the bottom face of described extension and described paint bath
Bottom face offsets.
Preferred as technique scheme, described paint-drainage holes is near the bottom of described paint box
Face is arranged.
Preferred as technique scheme, described filter opening is arranged in the way of rectangular array
On described dividing plate.
Preferred as technique scheme, being shaped as of described filter opening is square circular or ellipse
Circular.
Preferred as technique scheme, is provided with four described sprays in described paint box
Mouth, described nozzle is separately positioned on the top end face of described paint box, two side and described dividing plate
On.
Preferred as technique scheme, is provided with in described detector unit described in four and takes the photograph
As head, described photographic head lays respectively at the top of the top end face of described case, two side and frame
On end face, described photographic head is arranged on same circumference and is separated by 90 ° of settings.
Preferred as technique scheme, described control unit is provided with for showing figure
The viewing area of sheet and key zone.
The beneficial effects of the present invention is: solid on the top end face of paint box, two sides and dividing plate
Surely being provided with nozzle, described nozzle is capable of spraying paint enamel-covered wire, so that enamel-cover
The outer surface of line has coast of paint film；After paint film has coated, enamel-covered wire continues to run forward
Through sponge, exporting paint box by the cable-through hole of described sponge, sponge passes through extension here
Being adsorbed to inside it by the insullac in paint bath, enamel-covered wire is through described sponge, sponge meeting
Insullac unnecessary on enamel-covered wire is scraped, it is possible to effectively control the paint film of enamel-covered wire, so that
Obtain paint film uniform and smooth；Enamel-covered wire exports output from the enamel-covered wire of paint box, enters detector unit
In, it being provided with four described photographic head in described detector unit, described photographic head lays respectively at institute
Stating on the top end face of the top end face of case, two side and frame, described photographic head is arranged on same
On one circumference and be separated by 90 ° of settings, the paint film state of enamel-covered wire complete cycle can be shot by photographic head
Get off and shown by the viewing area of control unit, facilitating workman to go and find out what's going on, work as paint
When the paint film of envelope curve does not meets the preset value within control unit, the cylinder of piston-cylinder unit promotes mark
Note block moves to enamel-covered wire, and described tag block is the cotton block with pigment, when tag block is encountered
During enamel-covered wire, the marking can be left on enamel-covered wire, facilitate workman to check.
Accompanying drawing illustrates:
The following drawings is only intended to, in schematically illustrating the present invention and explaining, not limit this
Bright scope.Wherein:
Fig. 1 is the structural representation of the frontal of the present invention；
Fig. 2 is the structural representation in the reverse side direction of the present invention；
Fig. 3 is the structural representation of the paint box of the present invention
Fig. 4 is the structural representation of the even paint unit of the present invention；
Fig. 5 is the structural representation of the detector unit of the present invention；
Fig. 6 is the structural representation of the positive apparent direction of Fig. 5；
Fig. 7 is the structural representation of the piston-cylinder unit of the present invention.
In figure, 10, paint box；11, dividing plate；111, filter opening；12, nozzle；13, row
Paint mouth；20, even paint unit；21, sponge；211, cable-through hole；212, extension；22、
Paint bath；221, through hole；23, the first limit sensors；30, insullac case；31, first
The pump housing；32, second pump housing；40, detector unit；41, frame；42, case；43、
Photographic head；44, piston-cylinder unit；441, cylinder；442, tag block；45, the second spacing biography
Sensor；50, control unit；60, the first pipeline；70, second pipe.
Detailed description of the invention:
Embodiment: by particular specific embodiment, embodiments of the present invention, ability are described below
It is excellent that field technique personnel can be understood other of the present invention easily by content disclosed in the present specification
Point and effect.In the present embodiment alleged " on ", D score, " top " and " bottom " with attached
Upper and lower, the top of figure itself, direction, bottom are consistent；Alleged " first " and " second "
Description be to understand for ease of narration, and without concerning the importance of parts, its relativeness
It is altered or modified, is changing under technology contents without essence, also when being considered as the enforceable model of the present invention
Farmland.
As shown in Fig. 1 to Fig. 3, a kind of enamelled wire painting device, including: paint box 10, one
To be provided with on sidewall in opposite directions enamel-covered wire import and enamel-covered wire outlet, described enamel-covered wire import and
The lower section of described enamel-covered wire outlet is fixedly installed dividing plate 11 and paint-drainage holes 13, described paint-drainage holes 13
It is positioned at the lower section of described dividing plate 11, and near the bottom face setting of described paint box 10.Described every
Offering multiple filter opening 111 on plate 11, described filter opening 111 is arranged in institute in the way of rectangular array
Stating on dividing plate 11, wherein, being shaped as of described filter opening 111 is square circular or oval.Institute
State and be fixedly installed multiple nozzle 12, described spray between enamel-covered wire import and the outlet of described enamel-covered wire
Mouth 12 is evenly distributed on enamel-covered wire in the radial direction.In the present embodiment, described paint box 10
Inside it is provided with four described nozzles 12, is separately positioned on the top end face of described paint box 10, both sides
On wall and described dividing plate 11.
As shown in Fig. 3 and Fig. 4, even paint unit 20, its be arranged on described enamel-covered wire outlet side,
And it being positioned at described paint box 10, described even paint unit 20 includes being fixedly installed on described enamel-covered wire
Sponge 21 in outlet, the paint bath being fixedly installed between described sponge 21 and described dividing plate 11
22, the first limit sensors 23 being fixedly installed in described paint bath 22；Set on described sponge 21
Being equipped with a cable-through hole 211 corresponding with the outlet of described enamel-covered wire, bottom is prolonged at least provided with one
Extending portion 212；Offer through hole 221 on one sidewall of described paint bath 22, described extension 212 to
Small part is positioned at described paint bath 22, and the bottom face of described extension 212 and described paint bath 22
Bottom face offset.Described first limit sensors 23 is fixedly installed on the top of described paint bath 22
And bottom.Described first limit sensors 23 insullac in controlling described paint bath 22
Amount, to avoid insullac too much to cause the insullac described paint bath 22 of spilling or insullac very few
And cause sponge 21 to draw the phenomenon less than insullac, so that it is guaranteed that the described sponge 21 internal moment
Containing a certain amount of insullac.
As shown in Fig. 1 and Fig. 2, insullac case 30, it is arranged on the side of described paint box 10,
And by the first pipeline 60 and second pipe 70 respectively with described paint-drainage holes 13 and described through hole 221
It is connected, described first pipeline 60 and described second pipe 70 are respectively arranged with first pump housing 31
With second pump housing 32.The insullac that paint box 10 bottom is gathered can be taken out by described first pump housing 31
It is back in described insullac case 30, it is possible to effectively utilize insullac, reduce unnecessary waste.
Insullac in insullac case 30 is evacuated in described paint bath 22 by described second pump housing 32, for described
Sponge 21 uses.
As shown in Fig. 5 to Fig. 7, detector unit 40, it is positioned close to the outlet of described enamel-covered wire
Side, described detector unit 40 includes frame 41, dismountable is arranged in described frame 41
Case 42, the photographic head 43 being fixedly installed in described case 42 and described frame 41, it is arranged on
Described photographic head 43 away from described enamel-covered wire outlet side piston-cylinder unit 44, be arranged on described in take the photograph
As 43 second limit sensors 45 near described enamel-covered wire outlet side.Described piston-cylinder unit
44 are symmetricly set in described case 42, and described piston-cylinder unit 44 includes cylinder 441 and tag block
442, described tag block 442 is fixedly installed on the piston rod of described cylinder 441.The present embodiment
In, it being provided with four photographic head 43 in described detector unit, described photographic head 43 lays respectively at institute
State on the top end face of the top end face of case 42, two side and frame 41, described photographic head 43
It is arranged on same circumference and is separated by 90 ° of settings.Control unit 50, it is arranged on described case
On 42, described control unit 50 is provided with the viewing area for showing picture and key zone.
In the present embodiment, described nozzle 12 is by pipeline (not shown) and described insullac case 30
Connection, described first limit sensors 23, first pump housing, 31, second pump housing 32, photographic head 43,
Cylinder 441 and the second limit sensors 45 are all connected with described control unit 50 by circuit.Make
Used time, enamel-covered wire enters in paint box 10 from the enamel-covered wire import of paint box 10 and sprays paint, spray
Mouth 12 sprays insullac to enamel-covered wire, uniformly so that the outer surface of enamel-covered wire has one
Layer paint film, after paint film has coated, enamel-covered wire continues to run through forward the sea of even paint unit 20
Continuous 21, export paint box 10 by the cable-through hole 211 of described sponge 21, sponge 21 passes through here
Insullac in paint bath 22 is adsorbed to inside it by extension 212, and enamel-covered wire is through described sea
When continuous 21, insullac unnecessary on enamel-covered wire can be scraped by sponge 21 such that it is able to effectively controls
The paint film of enamel-covered wire so that paint film is uniform and smooth；Enamel-covered wire exports from the enamel-covered wire of paint box 10
Output, enters in detector unit 40, is provided with four photographic head 43 in described detector unit 40,
Described photographic head 43 lays respectively at the top end face of case 42, two side and the top end face of frame 41
On, described photographic head 43 is arranged on same circumference and is separated by 90 ° of settings, described photographic head 43
The paint film state of enamel-covered wire complete cycle can be filmed and pass through the viewing area of control unit 50
Territory shows, when preset value within the paint film of enamel-covered wire does not meets control unit 50, and gas
The cylinder 441 of cylinder unit 44 promotes tag block 442 to move to enamel-covered wire, wherein, and described tag block
442 is the cotton block with pigment, when tag block 442 encounters enamel-covered wire, and can be on enamel-covered wire
Leave the marking, facilitate workman's subsequent examination.
Described embodiment is in order to the illustrative present invention, not for limiting the present invention.Any
Those skilled in the art all can be under the spirit and the scope of the present invention, to described embodiment
Modify, therefore the scope of the present invention, should be as listed by the claim of the present invention.
Claims (8)
1. an enamelled wire painting device, it is characterised in that including:
Paint box (10), its a pair sidewall in opposite directions is provided with enamel-covered wire import and enamel-covered wire
Outlet, the lower section of described enamel-covered wire import and the outlet of described enamel-covered wire is fixedly installed dividing plate (11)
With paint-drainage holes (13), described paint-drainage holes (13) is positioned at the lower section of described dividing plate (11), institute
State and on dividing plate (11), offer multiple filter opening (111)；Described enamel-covered wire import and described enamel-cover
Being fixedly installed multiple nozzle (12) between line outlet, described nozzle (12) is evenly distributed on
Enamel-covered wire is in the radial direction；
Even paint unit (20), it is arranged on the side of described enamel-covered wire outlet, and is positioned at described
In paint box (10), described even paint unit (20) includes that being fixedly installed on described enamel-covered wire goes out
Sponge (21) on mouth, be fixedly installed on described sponge (21) and described dividing plate (11) it
Between paint bath (22), the first limit sensors (23) of being fixedly installed in described paint bath (22)；
A cable-through hole (211) corresponding with the outlet of described enamel-covered wire it is provided with on described sponge (21),
Bottom is at least provided with an extension (212)；Offer on one sidewall of described paint bath (22)
Through hole (221), described extension (212) is at least partially disposed in described paint bath (22)；
Described first limit sensors (23) is fixedly installed on the upper and lower of described paint bath (22)；
Insullac case (30), it is arranged on the side of described paint box (10), and by the
One pipeline (60) and second pipe (70) respectively with described paint-drainage holes (13) and described through hole
(221) it is connected, described first pipeline (60) and described second pipe (70) set respectively
It is equipped with first pump housing (31) and second pump housing (32)；
Detector unit (40), it is positioned close to the side of described enamel-covered wire outlet, described inspection
Survey unit (40) to include frame (41), dismountable be arranged in described frame (41)
Case (42), the shooting being fixedly installed in described case (42) and described frame (41)
Head (43), be arranged on described photographic head (43) away from described enamel-covered wire outlet side cylinder
Unit (44), it is arranged on described photographic head (43) near the of described enamel-covered wire outlet side
Two limit sensors (45)；Described piston-cylinder unit (44) is symmetricly set on described case (42)
In, described piston-cylinder unit (44) includes cylinder (441) and tag block (442), described mark
Note block (442) is fixedly installed on the piston rod of described cylinder (441)；
Control unit (50), it is arranged on described case (42)；
Wherein, described nozzle (12) is connected with described insullac case (30) by pipeline, institute
State the first limit sensors (23), first pump housing (31), second pump housing (32), photographic head
(43), cylinder (441) and the second limit sensors (45) are all by circuit and described control
Unit (50) connects.
Enamelled wire painting device the most according to claim 1, it is characterised in that prolong described in:
The bottom face of extending portion (212) offsets with the bottom face of described paint bath (22).
Enamelled wire painting device the most according to claim 1, it is characterised in that: described row
Paint mouth (13) is arranged near the bottom face of described paint box (10).
Enamelled wire painting device the most according to claim 1, it is characterised in that: described filter
Hole (111) is arranged on described dividing plate (11) in the way of rectangular array.
Enamelled wire painting device the most according to claim 4, it is characterised in that: described filter
Being shaped as of hole (111) is square circular or oval.
Enamelled wire painting device the most according to claim 1, it is characterised in that: described spray
Being provided with four described nozzles (12) in paint case (10), described nozzle (12) is respectively provided with
On top end face, two side and described dividing plate (11) in described paint box (10).
Enamelled wire painting device the most according to claim 1, it is characterised in that: described inspection
Being provided with four described photographic head (43) in surveying unit, described photographic head (43) lays respectively at
On the top end face of the top end face of described case (42), two side and frame (41), described
Photographic head (43) is arranged on same circumference and is separated by 90 ° of settings.
Enamelled wire painting device the most according to claim 1, it is characterised in that: described
Control unit is provided with the viewing area for showing picture and key zone on (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225308.0A CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225308.0A CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104810117A CN104810117A (en) | 2015-07-29 |
| CN104810117B true CN104810117B (en) | 2016-12-07 |
Family
ID=53694888
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510225308.0A Active CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104810117B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107154291B (en) * | 2017-04-17 | 2019-02-12 | 安徽旋利达电机有限公司 | A kind of motor enameled wire insulating layer detection device |
| CN109671542B (en) * | 2019-02-16 | 2020-09-29 | 新沂市锡沂高新材料产业技术研究院有限公司 | Enameled wire painting device |
| CN109671541B (en) * | 2019-02-16 | 2019-11-29 | 诚信漆包线（惠州）有限公司 | A kind of efficient device for painting of enameled wire |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0765655A (en) * | 1993-08-25 | 1995-03-10 | Furukawa Electric Co Ltd:The | Varnish applying apparatus |
| JP3734854B2 (en) * | 1995-07-18 | 2006-01-11 | 古河電気工業株式会社 | Hot air circulation type individual multiple enamel wire baking furnace and method for producing enamel wire using the same |
| CN103341464A (en) * | 2013-07-05 | 2013-10-09 | 苏州圣利线缆有限公司 | Varnished wire cleaning device |
| CN204651096U (en) * | 2015-05-05 | 2015-09-16 | 浙江乔兴建设集团湖州智能科技有限公司 | A kind of enamelled wire painting device |
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2015
- 2015-05-05 CN CN201510225308.0A patent/CN104810117B/en active Active
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| Publication number | Publication date |
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| CN104810117A (en) | 2015-07-29 |
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Inventor after: Li Zhun Inventor before: Lu Zhiqiang |
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Effective date of registration: 20160930 Address after: 266121 room 217, No. 103 middle Chongqing Road, Licang District, Shandong, Qingdao Applicant after: Li Zhun Address before: Yang Shu Lu Wuxing District 313000 Zhejiang city of Huzhou province No. 18 Applicant before: ZHEJIANG QIAOXING CONSTRUCTION GROUP HUZHOU INTELLIGENT TECHNOLOGY CO., LTD. |
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Effective date of registration: 20191012 Address after: 225300 Jiangyan Economic Development Zone, Taizhou City, Jiangsu Province (188 Luotang West Road) Patentee after: Jiangsu Far East Motor Manufacturing Co., Ltd. Address before: 266121 room 217, No. 103 middle Chongqing Road, Licang District, Shandong, Qingdao Patentee before: Li Zhun |