CN104810117A - Varnished wire varnishing device - Google Patents
Varnished wire varnishing device Download PDFInfo
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- CN104810117A CN104810117A CN201510225308.0A CN201510225308A CN104810117A CN 104810117 A CN104810117 A CN 104810117A CN 201510225308 A CN201510225308 A CN 201510225308A CN 104810117 A CN104810117 A CN 104810117A
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- enamelled wire
- paint
- fixedly installed
- outlet
- unit
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Abstract
The invention discloses a varnished wire varnishing device. The varnished wire varnishing device comprises a varnishing box, a varnish evening unit, an insulation varnish box, a detection unit and a control unit. A varnished wire inlet and a varnished wire outlet are formed in a pair of opposite side walls of the varnishing box, a partition plate and a varnish discharge outlet are fixedly arranged below the varnished wire inlet and the varnished wire outlet, and the varnish discharge outlet is positioned below the partition plate which is provided with a plurality of filtering holes. A plurality of nozzles are fixedly arranged between the varnished wire inlet and the varnished wire outlet and are distributed in the radial direction of a varnished wire evenly. The varnish evening unit is arranged on one side of the varnished wire outlet and positioned in the varnishing box. The insulation varnish box is arranged on one side of the varnishing box, the detection unit is arranged on one side close to the varnished wire outlet, and the control unit is arranged on the detection unit. The varnished wire varnishing device has the advantages of simple structure, convenience in operation, easiness in varnish film control, convenience, practicality and capability of monitoring the quality of a varnish film on the outer surface of the varnished wire in real time.
Description
Technical field:
The present invention relates to the production technology equipment technology field of enamelled wire, relate to a kind of device for painting for enamelled wire in particular.
Background technology:
Enamelled wire paint is coated in by wire enamel on metallic conductor to form the process of certain thickness even enamelled coating.Enameled wire lacquering method of the prior art comprises felt method and die methods, felt method produces the most widely used a kind of method of lacquering of enamelled wire, enamelled wire felt device for painting is generally be immersed in paint by felt, enamelled wire is allowed to pass in the finedraw of felt, this method Problems existing is: felt and enamelled wire from too close to can produce the friction of side, if be too far away from the poor quality of japanning, the bad control of paint film, need often to change felt, waste time and energy.Enameled Wires ' die of the prior art adopts monolithic mold mostly, each drive or conversion metrics time all will threading again, troublesome poeration, and reasonable process consumption is higher, too increases the production cost of enamelled wire while the labour intensity increasing workman.Therefore, there is very large defect and problem in traditional enamelled wire painting device.
Summary of the invention:
Object of the present invention is exactly the deficiency for prior art, and provides a kind of enamelled wire painting device, structure is simple, easy to operate, paint film is easily controlled advantage that it has, and can monitor the quality of enamelled wire outer surface paint film in real time, convenient and practical.
Technology solution of the present invention is as follows:
A kind of enamelled wire painting device, comprising:
Paint box, its a pair sidewall is in opposite directions provided with enamelled wire import and enamelled wire outlet, the below of described enamelled wire import and the outlet of described enamelled wire is fixedly installed dividing plate and paint-drainage holes, and described paint-drainage holes is positioned at the below of described dividing plate, and described dividing plate offers multiple filter opening; Be fixedly installed multiple nozzle between described enamelled wire import and described enamelled wire export, described nozzle is evenly distributed on enamelled wire in the radial direction;
Even paint unit, it is arranged on the side of described enamelled wire outlet, and being positioned at described paint box, described even paint unit comprises the sponge be fixedly installed in the outlet of described enamelled wire, is fixedly installed on the paint bath between described sponge and described dividing plate, the first limit sensors be fixedly installed in described paint bath; Described sponge is provided with one and exports corresponding cable-through hole with described enamelled wire, bottom is at least provided with an extension; One sidewall of described paint bath offers through hole, and described extension is positioned at described paint bath at least partly; Described first limit sensors is fixedly installed on the upper and lower of described paint bath;
Insulating varnish case, it is arranged on the side of described paint box, and is connected with described through hole with described paint-drainage holes respectively with second pipe by the first pipeline, and described first pipeline and described second pipe are respectively arranged with first pump housing and second pump housing;
Detecting unit, it is arranged on the side near the outlet of described enamelled wire, described detecting unit comprise frame, dismountable case be arranged in described frame, the camera be fixedly installed in described case and described frame, be arranged on described camera away from described enamelled wire outlet side piston-cylinder unit, be arranged on second limit sensors of described camera near described enamelled wire outlet side; Described piston-cylinder unit is symmetricly set in described case, and described piston-cylinder unit comprises cylinder and tag block, and described tag block is fixedly installed on the piston rod of described cylinder;
Control unit, it is arranged on described case;
Wherein, described nozzle is communicated with described insulating varnish case by pipeline, and described first limit sensors, first pump housing, second pump housing, camera, cylinder are all connected with described control unit by circuit with the second limit sensors.
Preferred as technique scheme, the bottom face of described extension and the bottom face of described paint bath offset.
Preferred as technique scheme, described paint-drainage holes is arranged near the bottom face of described paint box.
Preferred as technique scheme, described filter opening is arranged on described dividing plate in the mode of rectangular array.
Preferred as technique scheme, the shape of described filter opening is square circular or oval.
Preferred as technique scheme, is provided with four described nozzles in described paint box, described nozzle is separately positioned on the top end face of described paint box, two side and described dividing plate.
Preferred as technique scheme, four described cameras are provided with in described detecting unit, described camera lays respectively on the top end face of the top end face of described case, two side and frame, and described camera is arranged on circumferentially same and is separated by 90 ° and arranges.
Preferred as technique scheme, described control unit is provided with the viewing area for Showing Picture and key zone.
Beneficial effect of the present invention is: the top end face of paint box, two sides and dividing plate are fixedly installed nozzle, and described nozzle can realize spraying paint to enamelled wire, thus makes the outer surface of enamelled wire have one deck paint film, after paint film has applied, enamelled wire continues to run through sponge forward, paint box is exported by the cable-through hole of described sponge, here the insulating varnish in paint bath is adsorbed to its inside by extension by sponge, enamelled wire is through described sponge, insulating varnish unnecessary on enamelled wire can scrape by sponge, effectively can control the paint film of enamelled wire, thus make paint film uniform and smooth, enamelled wire exports from the enamelled wire outlet of paint box, enter in detecting unit, four described cameras are provided with in described detecting unit, described camera lays respectively at the top end face of described case, on the top end face of two side and frame, described camera is arranged on circumferentially same and is separated by 90 ° and arranges, the paint film state of enamelled wire complete cycle can be filmed and be shown by the viewing area of control unit by camera, workman is facilitated to go and find out what's going on, when the paint film of enamelled wire does not meet the preset value of control unit inside, the cylinder of piston-cylinder unit promotes tag block and moves to enamelled wire, described tag block is the cotton block with pigment, when tag block encounters enamelled wire, the marking can be left on enamelled wire, workman is facilitated to check.
Accompanying drawing illustrates:
The following drawings is only intended to schematically illustrate the present invention and explain, not delimit the scope of the invention.Wherein:
Fig. 1 is the structural representation of frontal of the present invention;
Fig. 2 is the structural representation in reverse side direction of the present invention;
Fig. 3 is the structural representation of paint box of the present invention
Fig. 4 is the structural representation of even paint unit of the present invention;
Fig. 5 is the structural representation of detecting unit of the present invention;
Fig. 6 is the structural representation of the positive apparent direction of Fig. 5;
Fig. 7 is the structural representation of piston-cylinder unit of the present invention.
In figure, 10, paint box; 11, dividing plate; 111, filter opening; 12, nozzle; 13, paint-drainage holes; 20, even paint unit; 21, sponge; 211, cable-through hole; 212, extension; 22, paint bath; 221, through hole; 23, the first limit sensors; 30, insulating varnish case; 31, first pump housing; 32, second pump housing; 40, detecting unit; 41, frame; 42, case; 43, camera; 44, piston-cylinder unit; 441, cylinder; 442, tag block; 45, the second limit sensors; 50, control unit; 60, the first pipeline; 70, second pipe.
Embodiment:
Embodiment: by particular specific embodiment, embodiments of the present invention are described below, those skilled in the art can understand other advantages of the present invention and effect easily by content disclosed in the present specification.Alleged in the present embodiment " on ", D score, upper and lower, the top of " top " and " bottom " and accompanying drawing itself, direction, bottom be consistent; The description of alleged " first " and " second " understands for ease of describing, and without concerning the importance of parts, the change of its relativeness or adjustment, under changing technology contents without essence, also when being considered as the enforceable category of the present invention.
See shown in Fig. 1 to Fig. 3, a kind of enamelled wire painting device, comprise: paint box 10, its a pair sidewall is in opposite directions provided with enamelled wire import and enamelled wire outlet, the below of described enamelled wire import and the outlet of described enamelled wire is fixedly installed dividing plate 11 and paint-drainage holes 13, described paint-drainage holes 13 is positioned at the below of described dividing plate 11, and arranges near the bottom face of described paint box 10.Described dividing plate 11 offers multiple filter opening 111, and described filter opening 111 is arranged on described dividing plate 11 in the mode of rectangular array, and wherein, the shape of described filter opening 111 is square circular or oval.Be fixedly installed multiple nozzle 12 between described enamelled wire import and described enamelled wire export, described nozzle 12 is evenly distributed on enamelled wire in the radial direction.In the present embodiment, be provided with four described nozzles 12 in described paint box 10, be separately positioned on the top end face of described paint box 10, two side and described dividing plate 11.
See shown in Fig. 3 and Fig. 4, even paint unit 20, it is arranged on the side of described enamelled wire outlet, and being positioned at described paint box 10, described even paint unit 20 comprises the sponge 21 be fixedly installed in the outlet of described enamelled wire, is fixedly installed on the paint bath 22 between described sponge 21 and described dividing plate 11, the first limit sensors 23 be fixedly installed in described paint bath 22; Described sponge 21 is provided with one and exports corresponding cable-through hole 211 with described enamelled wire, bottom is at least provided with an extension 212; One sidewall of described paint bath 22 offers through hole 221, and described extension 212 is positioned at described paint bath 22 at least partly, and the bottom face of the bottom face of described extension 212 and described paint bath 22 offsets.Described first limit sensors 23 is fixedly installed on the upper and lower of described paint bath 22.Described first limit sensors 23 is the amounts for controlling insulating varnish in described paint bath 22, cause insulating varnish to overflow described paint bath 22 to avoid insulating varnish too much or insulating varnish very few and cause sponge 21 to draw phenomenon less than insulating varnish, thus guarantee that the described sponge 21 inner moment contains a certain amount of insulating varnish.
See shown in Fig. 1 and Fig. 2, insulating varnish case 30, it is arranged on the side of described paint box 10, and be connected with described through hole 221 with described paint-drainage holes 13 respectively with second pipe 70 by the first pipeline 60, described first pipeline 60 and described second pipe 70 are respectively arranged with first pump housing 31 and second pump housing 32.The insulating varnish that paint box 10 bottom is gathered can be drawn back in described insulating varnish case 30 by described first pump housing 31, effectively can utilize insulating varnish, reduce unnecessary waste.Insulating varnish in insulating varnish case 30 is evacuated in described paint bath 22 by described second pump housing 32, for described sponge 21.
See shown in Fig. 5 to Fig. 7, detecting unit 40, it is arranged on the side near the outlet of described enamelled wire, described detecting unit 40 comprise frame 41, dismountable case 42 be arranged in described frame 41, the camera 43 be fixedly installed in described case 42 and described frame 41, be arranged on described camera 43 away from described enamelled wire outlet side piston-cylinder unit 44, be arranged on second limit sensors 45 of described camera 43 near described enamelled wire outlet side.Described piston-cylinder unit 44 is symmetricly set in described case 42, and described piston-cylinder unit 44 comprises cylinder 441 and tag block 442, and described tag block 442 is fixedly installed on the piston rod of described cylinder 441.In the present embodiment, be provided with four cameras 43 in described detecting unit, described camera 43 lays respectively on the top end face of the top end face of described case 42, two side and frame 41, and described camera 43 is arranged on circumferentially same and is separated by 90 ° and arranges.Control unit 50, it is arranged on described case 42, described control unit 50 is provided with the viewing area for Showing Picture and key zone.
In the present embodiment, described nozzle 12 is communicated with described insulating varnish case 30 by pipeline (not shown), and described first limit sensors 23, first pump housing 31, second pump housing 32, camera 43, cylinder 441 are all connected with described control unit 50 by circuit with the second limit sensors 45.During use, enamelled wire enters in paint box 10 from the enamelled wire import of paint box 10 and sprays paint, nozzle 12 sprays insulating varnish to enamelled wire uniformly, thus make the outer surface of enamelled wire have one deck paint film, after paint film has applied, enamelled wire continues the sponge 21 running through forward even paint unit 20, paint box 10 is exported by the cable-through hole 211 of described sponge 21, here the insulating varnish in paint bath 22 is adsorbed to its inside by extension 212 by sponge 21, enamelled wire is when through described sponge 21, insulating varnish unnecessary on enamelled wire can scrape by sponge 21, thus effectively can control the paint film of enamelled wire, make paint film uniform and smooth, enamelled wire exports from the enamelled wire outlet of paint box 10, enter in detecting unit 40, four cameras 43 are provided with in described detecting unit 40, described camera 43 lays respectively at the top end face of case 42, on the top end face of two side and frame 41, described camera 43 is arranged on circumferentially same and is separated by 90 ° and arranges, the paint film state of enamelled wire complete cycle can be filmed and be shown by the viewing area of control unit 50 by described camera 43, when the paint film of enamelled wire does not meet the preset value of control unit 50 inside, the cylinder 441 of piston-cylinder unit 44 promotes tag block 442 and moves to enamelled wire, wherein, described tag block 442 is the cotton block with pigment, when tag block 442 encounters enamelled wire, the marking can be left on enamelled wire, facilitate workman's subsequent examination.
Described embodiment in order to illustrative the present invention, but not for limiting the present invention.Any those skilled in the art all without prejudice under spirit of the present invention and category, can modify to described embodiment, therefore the scope of the present invention, should listed by claim of the present invention.
Claims (8)
1. an enamelled wire painting device, is characterized in that, comprising:
Paint box (10), its a pair sidewall is in opposite directions provided with enamelled wire import and enamelled wire outlet, the below of described enamelled wire import and the outlet of described enamelled wire is fixedly installed dividing plate (11) and paint-drainage holes (13), described paint-drainage holes (13) is positioned at the below of described dividing plate (11), described dividing plate (11) offers multiple filter opening (111); Be fixedly installed multiple nozzle (12) between described enamelled wire import and described enamelled wire export, described nozzle (12) is evenly distributed on enamelled wire in the radial direction;
Even paint unit (20), it is arranged on the side of described enamelled wire outlet, and being positioned at described paint box (10), described even paint unit (20) comprises the sponge (21) be fixedly installed in the outlet of described enamelled wire, is fixedly installed on the paint bath (22) between described sponge (21) and described dividing plate (11), the first limit sensors (23) be fixedly installed in described paint bath (22); Described sponge (21) is provided with one and exports corresponding cable-through hole (211) with described enamelled wire, bottom is at least provided with an extension (212); One sidewall of described paint bath (22) offers through hole (221), described extension (212) is positioned at described paint bath (22) at least partly; Described first limit sensors (23) is fixedly installed on the upper and lower of described paint bath (22);
Insulating varnish case (30), it is arranged on the side of described paint box (10), and be connected with described through hole (221) with described paint-drainage holes (13) respectively with second pipe (70) by the first pipeline (60), described first pipeline (60) and described second pipe (70) are respectively arranged with first pump housing (31) and second pump housing (32);
Detecting unit (40), it is arranged on the side near the outlet of described enamelled wire, described detecting unit (40) comprise frame (41), dismountable case (42) be arranged in described frame (41), the camera (43) be fixedly installed in described case (42) and described frame (41), be arranged on described camera (43) away from described enamelled wire outlet side piston-cylinder unit (44), be arranged on described camera (43) to export side the second limit sensors (45) near described enamelled wire; Described piston-cylinder unit (44) is symmetricly set in described case (42), described piston-cylinder unit (44) comprises cylinder (441) and tag block (442), and described tag block (442) is fixedly installed on the piston rod of described cylinder (441);
Control unit (50), it is arranged on described case (42);
Wherein, described nozzle (12) is communicated with described insulating varnish case (30) by pipeline, and described first limit sensors (23), first pump housing (31), second pump housing (32), camera (43), cylinder (441) are all connected with described control unit (50) by circuit with the second limit sensors (45).
2. enamelled wire painting device according to claim 1, is characterized in that: the bottom face of described extension (212) and the bottom face of described paint bath (22) offset.
3. enamelled wire painting device according to claim 1, is characterized in that: described paint-drainage holes (13) is arranged near the bottom face of described paint box (10).
4. enamelled wire painting device according to claim 1, is characterized in that: described filter opening (111) is arranged on described dividing plate (11) in the mode of rectangular array.
5. enamelled wire painting device according to claim 4, is characterized in that: the shape of described filter opening (111) is square circular or oval.
6. enamelled wire painting device according to claim 1, it is characterized in that: be provided with four described nozzles (12) in described paint box (10), described nozzle (12) is separately positioned on the top end face of described paint box (10), two side and described dividing plate (11).
7. enamelled wire painting device according to claim 1, it is characterized in that: in described detecting unit, be provided with four described cameras (43), described camera (43) lays respectively on the top end face of the top end face of described case (42), two side and frame (41), and described camera (43) is arranged on circumferentially same and is separated by 90 ° and arranges.
8. enamelled wire painting device according to claim 1, is characterized in that: described control unit (50) is provided with the viewing area for Showing Picture and key zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225308.0A CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225308.0A CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104810117A true CN104810117A (en) | 2015-07-29 |
| CN104810117B CN104810117B (en) | 2016-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510225308.0A Active CN104810117B (en) | 2015-05-05 | 2015-05-05 | A kind of enamelled wire painting device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107154291A (en) * | 2017-04-17 | 2017-09-12 | 安徽旋利达电机有限公司 | A kind of motor enameled wire insulating layer detection means |
| CN109671542A (en) * | 2019-02-16 | 2019-04-23 | 林春芳 | A kind of enamelled wire painting device |
| CN109671541A (en) * | 2019-02-16 | 2019-04-23 | 林春芳 | A kind of efficient device for painting of enameled wire |
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| JPH0765655A (en) * | 1993-08-25 | 1995-03-10 | Furukawa Electric Co Ltd:The | Varnish applying apparatus |
| JPH0935556A (en) * | 1995-07-18 | 1997-02-07 | Furukawa Electric Co Ltd:The | Hot air circulating individual multihook enamel wire baking furnace |
| CN103341464A (en) * | 2013-07-05 | 2013-10-09 | 苏州圣利线缆有限公司 | Varnished wire cleaning device |
| CN204651096U (en) * | 2015-05-05 | 2015-09-16 | 浙江乔兴建设集团湖州智能科技有限公司 | A kind of enamelled wire painting device |
-
2015
- 2015-05-05 CN CN201510225308.0A patent/CN104810117B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0765655A (en) * | 1993-08-25 | 1995-03-10 | Furukawa Electric Co Ltd:The | Varnish applying apparatus |
| JPH0935556A (en) * | 1995-07-18 | 1997-02-07 | Furukawa Electric Co Ltd:The | Hot air circulating individual multihook enamel wire baking furnace |
| CN103341464A (en) * | 2013-07-05 | 2013-10-09 | 苏州圣利线缆有限公司 | Varnished wire cleaning device |
| CN204651096U (en) * | 2015-05-05 | 2015-09-16 | 浙江乔兴建设集团湖州智能科技有限公司 | A kind of enamelled wire painting device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107154291A (en) * | 2017-04-17 | 2017-09-12 | 安徽旋利达电机有限公司 | A kind of motor enameled wire insulating layer detection means |
| CN107154291B (en) * | 2017-04-17 | 2019-02-12 | 安徽旋利达电机有限公司 | A kind of motor enameled wire insulating layer detection device |
| CN109671542A (en) * | 2019-02-16 | 2019-04-23 | 林春芳 | A kind of enamelled wire painting device |
| CN109671541A (en) * | 2019-02-16 | 2019-04-23 | 林春芳 | A kind of efficient device for painting of enameled wire |
| CN109671542B (en) * | 2019-02-16 | 2020-09-29 | 新沂市锡沂高新材料产业技术研究院有限公司 | Enameled wire painting device |
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| Publication number | Publication date |
|---|---|
| CN104810117B (en) | 2016-12-07 |
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Effective date of registration: 20160930 Address after: 266121 room 217, No. 103 middle Chongqing Road, Licang District, Shandong, Qingdao Applicant after: Li Zhun Address before: Yang Shu Lu Wuxing District 313000 Zhejiang city of Huzhou province No. 18 Applicant before: ZHEJIANG QIAOXING CONSTRUCTION GROUP HUZHOU INTELLIGENT TECHNOLOGY CO., LTD. |
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Effective date of registration: 20191012 Address after: 225300 Jiangyan Economic Development Zone, Taizhou City, Jiangsu Province (188 Luotang West Road) Patentee after: Jiangsu Far East Motor Manufacturing Co., Ltd. Address before: 266121 room 217, No. 103 middle Chongqing Road, Licang District, Shandong, Qingdao Patentee before: Li Zhun |
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