CN104240858B - Copper wire painting device for horizontal high-speed enamelling machine - Google Patents

Copper wire painting device for horizontal high-speed enamelling machine Download PDF

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Publication number
CN104240858B
CN104240858B CN201410443518.2A CN201410443518A CN104240858B CN 104240858 B CN104240858 B CN 104240858B CN 201410443518 A CN201410443518 A CN 201410443518A CN 104240858 B CN104240858 B CN 104240858B
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China
Prior art keywords
painting
paint
accommodating case
copper cash
leading
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CN201410443518.2A
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CN104240858A (en
Inventor
苏保信
陈荣
郑守国
袁平
刘盛平
艾学举
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Tongling Jingda Rea Special Enameled Wire Co ltd
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Tianjin Jingda Rea Special Enamelled Wire Co Ltd
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Abstract

The invention belongs to the field of painting devices of enamelled wires, and particularly relates to a copper wire painting device for a horizontal high-speed enamelling machine. The copper wire painting device is provided with painting molds and a paint supplying device. The painting molds are used for carrying out multi-channel painting on each row wire, and the paint supplying device supplies paint liquid to the painting molds. The painting molds are horizontally arranged in parallel in the axial direction of mold holes in the molds, and containing boxes for containing paint liquid are arranged on wire inlets of the painting molds at the first painting working procedure and the last painting working procedure, each containing box is provided with a wire inlet end and a wire outlet end, copper wires to be painted pass through the wire inlet end and the wire outlet end of each containing box, the arrangement positions of the wire inlet end and the wire outlet end of each containing box are lower than the maximum containing height position of the paint liquid in the corresponding containing box, and the wire inlet end and the wire outlet end of each containing box are coaxial with the wire inlet of the corresponding painting mold. Due to the fact that the containing boxes are used as preparation painting units of the copper wires, painting stability of the enamelled wires at the painting technological position is effectively ensured, and the good film painting and coating effects of the enamelled wires are ensured.

Description

Horizontal high-speed enameling machine copper cash coating apparatus
Technical field
The invention belongs to enamelled wire paint apparatus field and in particular to a kind of for keeping good painting during enameled wire machining The Horizontal high-speed enameling machine copper cash coating apparatus of paint effect.
Background technology
Enamel-covered wire be softened by bare wire is annealed after, then through multiple japanning, the technique such as bakee and make.In traditional enamel-covered wire In processing technology, die methods japanning is the most widely used enamelling process.Die methods japanning is constituted using japanning die to be fixed Mould;When carrying out die methods japanning, arrange lacquer export before japanning die, and this lacquer export is located at the row of copper cash to be painted At inbound path, paint liquid paints pump pump to lacquer export by painting process in case.Copper cash high speed advance when, first pass around above-mentioned go out paint Mouthful, under the continuous supply of paint liquid and the high speed traveling power of copper cash, its top layer is uniformly wrapped coast of paint liquid.Carry the copper of paint liquid secretly Line is again through the nib of japanning die, thus relying on predetermined current aperture at nib in japanning die to strike off unnecessary paint liquid, To realize the paint liquid coating effect of the appointed thickness based on copper cash.It is painted the unnecessary paint liquid that the nib of mould intercepts, by The heavy caliber end of japanning die namely overflow close to one end end of lacquer export, is back to back paint passage along frame, and final mistake Filter and backflow to paint case with secondary utilization.Due to die methods japanning can according to the yield strength of no line gauge and bare copper wire Lai Select the mould of corresponding mold hole dimension, its coating thickness is controlled and high precision, extremely meets the high speed enamel-cover commonly using at present The efficiency operation demand of machine.
With the day by day fast pace of social production, die methods japanning is widely used further, however, what its own existed Defect also begins to slowly highlight: because when carrying out painting operations using die methods japanning, copper cash is to continue to advance at a high speed And need constantly lacquer export wrap paint liquid that is to say, that entirely defeated paint passage is for the endlessly paint of lacquer export Liquid supply is most important.Due to exist occasionally adjustment paint pump painting valve when paint pressure fluctuation so that the foreign body such as partial oxidation skin Defeated paint passage may instantaneously be blocked, often lead to, in defeated paint passage, no paint or less paint section occur.When being reflected in lacquer export, can produce Raw certain section of copper cash wraps up in paint situation that is very few or even cannot smoothly wrapping up in paint, and then leads to this section of copper cash when japanning die, occurs Copper cash is not painted or is produced other bad phenomenon of painting.And because the pressure fluctuation of above-mentioned paint and clogging are to occur moment, after Continuous copper cash can normally wrap up in paint again, and the copper cash of this problem section then can immediately enter down one operation sequence, therefore the problems referred to above Extremely difficult discovery, leads to the use hidden danger of subsequent product greatly, and then the product image of enterprise is adversely affected.
Content of the invention
The purpose of the present invention is to solve above-mentioned the deficiencies in the prior art, provides a kind of structure simple and the horizontal high-speed of practicality Enamelling machine copper cash coating apparatus, its can effectively ensure that japanning stability at enamelling process for the enamel-covered wire it is ensured that enamel-covered wire from The good paint film coating effect of body.
For achieving the above object, present invention employs technical scheme below:
Horizontal high-speed enameling machine copper cash coating apparatus, described coating apparatus are provided with and carry out multiple tracks japanning to every line Japanning die and the paint feeding apparatus to japanning die supply paint liquid, each japanning die in its nib axial direction be in parallel and water Plain cloth is put, and is provided with the receiving for accommodating paint liquid at the incoming line of japanning die at first painting process together with last Box;The end of incoming cables passed through for copper cash to be painted and leading-out terminal, the length between end of incoming cables and leading-out terminal are possessed on described accommodating case Not less than 20mm;The position of described end of incoming cables and leading-out terminal is less than the maximum of paint liquid in accommodating case and accommodates height;Each receiving The end of incoming cables of box and leading-out terminal axis are arranged with corresponding japanning die incoming line axis coaxle.
Accommodating case connects arrangement with the incoming line of japanning die;Described paint feeding apparatus at least include being arranged in japanning die and Lacquer export at line mouth, described lacquer export profile is in hollow circuit cylinder columnar structure and its hollow cavity constitutes connection outside and paints the defeated of case Paint passage, the end that goes out to paint of lacquer export is located at the travel path of copper cash;The sky that described lacquer export is enclosed positioned at accommodating case Between in region, accommodating case cassette bottom is reserved with the through hole passing through for lacquer export.
Side wall residing for the end of incoming cables of described accommodating case and leading-out terminal is cotton plate or felt plate.
Length between accommodating case end of incoming cables and leading-out terminal is 25~30mm.
The end of incoming cables of described accommodating case and leading-out terminal are along the recessed groove columnar structure of corresponding side wall, accommodating case The bottom land of end of incoming cables and leading-out terminal assumes arc planar and the axis of its arc surfaced bottom land is located at the travel path of copper cash.
Accommodating case also includes clamping plate, and described clamping plate is located at least at the both sides of leading-out terminal place side wall and clamps this side wall cloth Put, clamping plate bottom is fixed at accommodating case cassette bottom and it is highly less than the end of incoming cables of accommodating case and leading-out terminal height, side wall and folder The detachable cooperation of plug-in type is constituted between plate.
The beneficial effects of the present invention is:
1), on the basis of current die methods are painted, at first painting process painting process together with last Accommodating case setting, thus becoming the preparation painted parts being arranged in before japanning die, and then guarantee copper to be painted The high-quality enamelled coating coating effect of line.Under normal circumstances, copper cash to be painted is wrapped paint liquid through lacquer export, therewith again via appearance Case, finally enters and realizes unnecessary paint liquid scraping effect in japanning die, and accommodating case now does not produce additional effect.And work as because When instantaneously blocking and producing the bad phenomenon of japanning of paint pressure fluctuation during adjustment painting valve or even the foreign body such as oxide skin, to be coated Although paint copper cash no longer obtains paint liquid by lacquer export, but when the process of its certainty fills with the accommodating case of paint liquid, equally still can The copper line surface reaching paint liquid wraps effect, and then prevents completely at present because paint pressure during adjustment painting valve fluctuates or even aoxidizes Instantaneously the blocking and produce the bad phenomenon of japanning of the foreign bodies such as skin.
2), the paint liquid Acquisition channel of accommodating case, can be the outside painting assembly of special setting, and preferred, the present invention's Accommodating case includes the incoming line of lacquer export and japanning die.That is, the paint liquid acquisition modes of now accommodating case, on the one hand may be used Derive from the unnecessary spilling paint liquid of lacquer export, also may be from the unnecessary paint liquid being stripped off on copper cash at japanning die incoming line.Its Paint hydrorrhea initially enters in japanning box after going out, thus preferentially ensureing the paint liquid liquid level of japanning box, overflows the part of japanning box , again through traditional back paint passage and final filtration and backflowing to paint case to reuse, its use cost is lower for paint liquid.Hold The through hole arrangement of case bottom, is that the current of lacquer export provides avoidance space, through hole or consistent with lacquer export diameter for bore Circular hole, or be can once include multiple lacquer exports the arranged direction of the parallel multiple lacquer exports of length direction mounting hole Shape, by realize between lacquer export and accommodating case non-interference be defined, just repeat no more herein.
Be different from traditional paint liquid return flow path, present invention achieves backflow paint liquid secondary utilization, not only low cost and The dynamical endlessly functions of physical supply that ensure that for paint liquid in accommodating case.Meanwhile, originally " hanging " only rely on copper The workflow that line is advanced at a high speed and drives paint liquid to be coated, be changed into copper cash after lacquer export, be in all the time " full With " paint pendular ring border in advance, eventually enter in japanning die, the surface lacquer liquid of copper cash coating effect is obviously more preferably.
3), the employing of cotton plate or felt plate, using the capillarity of its own.On the one hand dykes and dams are utilized it as, and Ensure for the holding effect painting liquid height in accommodating case.Meanwhile, when copper cash is through above-mentioned side wall, may also function as copper cash External coating effect, thus increase paint liquid and copper line surface infiltration coating effect it is ensured that the uniform coating of its enamelled coating and Tack, achieves many things at one stroke.
4), the end of incoming cables of accommodating case and leading-out terminal can be set to groove-like structure, in order to the copper cash thread-changing operation in later stage. Whenever needing to carry out copper cash thread-changing, directly by putting into copper cash along the groove-like end of incoming cables of accommodating case and leading-out terminal, then wear Cross corresponding japanning die, thus avoid cellular type end of incoming cables and leading-out terminal is brought repeatedly complicated wear situation, its Thread-changing efficiency is obviously higher.Due to painting the oneself viscosity of liquid, also it is unlikely to excessively to flow out along above-mentioned groove, thus also ensuring that Paint liquid in accommodating case is in set paint liquid all the time and highly locates;When constituting side wall especially with cotton or felt materials, no It is channel-shaped or poroid by end of incoming cables and leading-out terminal, because the capillarity of itself and paint liquid oneself viscosity act on each other, in it The holding effect of paint liquid height is particularly evident.
5), the side wall construction of insertable type is it is ensured that the install convenient of accommodating case or even japanning die.Because tradition applies The multidiameter columnar structure of paint mould, when safeguarding replacing, generally requires reversely to extract along it with respect to the grafting direction of frame, then The japanning die more renewing.By above-mentioned improvement, when needing to carry out japanning die replacing, directly extract the corresponding side of accommodating case Wall, you can carry out taking-up and the attended operation of corresponding mould, dismounting accommodating case that need not be whole, turn back to side wall more afterwards, Its operation extremely convenient is quick.
6), how using the accommodating case being suitable for length, to further ensure that the overall holdup time in paint liquid for the copper cash, right Particularly important in the surface lacquer liquid coating effect of lifting copper cash.Even if this sentences the accommodating case of appropriate length it is achieved that paint liquid glues Attached degree poor it is also possible to Long travel in accommodating case for the copper cash to guarantee paint liquid for copper line surface reliable coating functions. Certainly, as the side wall with reference to aforesaid cotton or felt materials, accommodating case length then can accordingly shorten, to guarantee that painting liquid reliably glues While attached effect, the normal arrangement of production line of being more convenient for, thus avoid accommodating case long and produce with enamelling machine frame on its Situation is interfered in the installation of remaining part part.
Brief description
Fig. 1 is the mounting structure schematic diagram of the present invention;
Fig. 2-4 is the structural perspective of three kinds of different embodiments of accommodating case;
Fig. 5 is the work structuring sectional view of Fig. 3 structure.
In figure label is as follows with part corresponding relation:
D- surface paint japanning area of a- copper cash b- enamelling machine c- priming paint japanning area
10- japanning die
20- accommodating case 21- side wall 22- clamping plate 20a- end of incoming cables 20b- leading-out terminal
30- lacquer export
Specific embodiment
For ease of understanding, one of them herein enumerating the present invention is embodied as structure, and its workflow is made following Illustrate:
In Fig. 5, solid arrow is the direct of travel of copper cash a, and dotted arrow enters to paint direction for lacquer export 30;Accommodating case 20 End of incoming cables 20a and leading-out terminal 20b present position as shown in Figure 2-5;Priming paint japanning area c and surface paint japanning area d position As shown in Figure 1.
The specific works structure of the present invention as Figure 1-5, including the ladder tubular being arranged on bearing at enamelling machine b Japanning die 10, the big end of japanning die 10 is located at its incoming line place end, and each japanning die 10 is multiple and radially puts down Row is uniformly arranged.The difference of step number of being painted according to needed for each road enamelled coating, japanning die 10 number used by corresponding each operation All different.In the four-head Horizontal high-speed enameling machine that Fig. 1 structure is adopted, in first painting process namely priming paint japanning area Quadrangle box namely accommodating case 20 is installed additional, simultaneously in last one painting process at the same end of five japanning dies 10 that c is located Namely equally install accommodating case 20 additional at the same end of two japanning dies 10 at surface lacquer japanning area d place.So, copper cash to be painted Actual travel path along its arranged direction should be just: lacquer export 30- accommodating case 20- japanning die 10- carry enamelled coating copper Line returns to-lacquer export 30- accommodating case 20- japanning die through heating furnace drying-copper cash through multiple tracks spirally-guided post 10-….In the setting section of accommodating case 20, when copper cash a is through a japanning die 10, no matter lacquer export 30 goes out to paint effect such as What, copper cash a is required for through accommodating case 20, thus being also just always ensured that the infiltration coating ability for copper cash a for the accommodating case 20, Thus preventing completely because of the japanning undesirable condition of the defeated japanning die 10 painting tunnel condition and leading to.
As the emphasis installation position of the present invention, the accommodating case 20 of the present invention is only arranged in the bottom on horizontal high-speed coating machine At paint japanning area c and surface lacquer japanning area d.This is because showing after putting into substantial amounts of energy and experimental verification, due to rear Phase enamelled coating is all the coating quality depending on priming paint as premise;At first procedure namely " priming paint " painting operations, past Later stage enamelled coating coating effect and dependability toward strong influence copper cash a.If first painting process japanning is bad, Lead to copper cash a surface portion exposed, copper cash a surface has produced surface oxidation before entering second painting process, leads to Paint liquid surface adhesion force during later stage japanning is deteriorated, or even the stripping and between paint liquid completely of copper cash a surface, thus producing use When leaky.And last one painting process then needs to carry out the coating of the surface lubrication paint on copper cash a surface, surface lubrication The presence of paint can reduce skin-friction force during copper cash a work.Once japanning problem, as surface in last one procedure The paint liquid of anti-friction lacquer does not coat completely, and during work, copper cash a skin-friction force significantly increases, and copper cash a produces passive drawing etc. no Sharp phenomenon, these all can produce extreme influence to the actual working state of copper cash a and service life.The present invention passes through real in a large number Test, special arranges corresponding accommodating case 20 at first painting process together with last, ensures that copper cash a coating Uniformity and reliability, have effectively prevented above-mentioned phenomenon.Since on probation, effect is significant, the outgoing quality of copper cash a obtains It is effectively ensured, functional reliability and service life are all significantly increased.
Accommodating case 20 is arranged at the incoming line of japanning die 10;Meanwhile, it is arranged in the receiving at corresponding road painting process Japanning die 10 all used and the corresponding lacquer export 30 of this road painting process should integrally be included by box 20.Enforcement in Fig. 1 In example, single line sequentially passes through five japanning dies 10 first and realizes first japanning and drying, thus being come so that coating is repeated several times Meet base coat thickness, last japanning together can meet surface paint thickness requirement with the coating twice of two japanning dies 10.? I other words, when japanning die 10 used by first painting process is five, namely priming paint needs through five uniform japannings Can reach with baking step priming paint enamelled coating thickness requirement when, the width of the accommodating case 20 at this first painting process is then horizontal Across this five japanning dies 10, so that it is guaranteed that equal at the incoming line of this five japanning dies 10 connect and between same accommodating case 20 each other Logical, ", as the painting end of accommodating case 20, accommodating case 20 is as copper at japanning die 10 for japanning die 10 and lacquer export 30 realizing This Basic Design thinking of the secondary painting part in addition to lacquer export of line a ".It is provided with finger due at japanning die 10 line outlet The nib determining bore is to limit copper cash a japanning thickness, and its incoming line then assumes the bell mouth shape extending out and constructs in order to overflow Unnecessary paint liquid, specifically can refer to shown in Fig. 1 and Fig. 3.In fact, now the feed liquor of accommodating case 20 is most coming from along japanning The unnecessary paint liquid that the incoming line of mould 10 overflows, thus ensure that it is low while the confined space at effectively utilizes coating machine Use cost.Completely paint after liquid etc. accommodating case 20, the paint liquid in accommodating case 20 is spilled over to outside again and backflows along traditional back paint passage To paint case, be finally completed paint liquid recycles process.
In addition, on the basis of the above, the present invention limits accommodating case 20 length, to further ensure that copper cash a in paint liquid The suitable holdup time, thus beneficial to lifting copper cash a surface lacquer liquid coating effect.The accommodating case 20 of appropriate length it is achieved that Even if paint liquid adhesiveness poor it is also possible to Long travel in accommodating case 20 for the copper cash a to guarantee paint liquid for copper cash a surface Reliable coating functions.Certainly, as the side wall 21 with reference to aforesaid cotton or felt materials, accommodating case 20 length then can accordingly contract Short, reality is to guarantee that painting liquid secure adhesion effect is defined.Wall on accommodating case 20 length direction, namely its end of incoming cables 20a and At leading-out terminal 20b place side wall 21, cotton plate or felt plate can be adopted as one sees fit, facilitate the use the capillarity of its own, one Aspect ensures the holding effect for paint liquid height in accommodating case 20, on the other hand, may also function as the external coating for copper cash a Effect, thus increase the infiltration coating effect on paint liquid and copper cash a surface it is ensured that the uniform coating of its enamelled coating and tack.Especially When it is to constitute side wall 21 using cotton or felt materials, no matter end of incoming cables 20a and leading-out terminal 20b is channel-shaped or poroid, by Act on each other in the capillarity of itself and paint liquid oneself viscosity, can reliably realize the holding effect of paint liquid height in it;And Concrete groove width for end of incoming cables 20a and leading-out terminal 20b or aperture, this sentences and is slightly wider than the nib aperture of japanning die 10 and is Can, in order to realize while copper cash a passes through smooth it is ensured that japanning die 10 limits for the thickness of copper cash a paint layer from surface Effect.

Claims (5)

1. Horizontal high-speed enameling machine copper cash coating apparatus, described coating apparatus are provided with and carry out multiple tracks japanning to every line Japanning die (10) and the paint feeding apparatus to japanning die supply paint liquid, each japanning die (10) is in flat in its nib axial direction Capable and horizontally disposed it is characterised in that: arrange at the incoming line of japanning die (10) at first painting process together with last There is the accommodating case (20) for accommodating paint liquid;Possess on described accommodating case (20) end of incoming cables passed through for copper cash (a) to be painted and Leading-out terminal, the length between end of incoming cables and leading-out terminal is not less than 20mm;The position of described end of incoming cables and leading-out terminal is less than and holds In case (20), the maximum of paint liquid accommodates height;The end of incoming cables of each accommodating case (20) and leading-out terminal axis and corresponding japanning die (10) incoming line axis coaxle arrangement;
Accommodating case (20) connects arrangement with the incoming line of japanning die (10);Described paint feeding apparatus at least include being arranged in lacquering model Lacquer export (30) at tool (10) incoming line, described lacquer export (30) profile is in hollow circuit cylinder columnar structure and its hollow cavity is constituted The defeated paint passage of connection outside paint case, the end that goes out to paint of lacquer export (30) is located at the travel path of copper cash;Described lacquer export (30) In the area of space that accommodating case (20) is enclosed, accommodating case (20) cassette bottom was reserved with for leading to that lacquer export (30) passes through Hole.
2. Horizontal high-speed enameling machine according to claim 1 with copper cash coating apparatus it is characterised in that: described accommodating case (20) end of incoming cables and side wall residing for leading-out terminal are cotton plate or felt plate.
3. Horizontal high-speed enameling machine copper cash coating apparatus according to claim 2 it is characterised in that: accommodating case (20) is entered Length between line end and leading-out terminal is 25~30mm.
4. the Horizontal high-speed enameling machine according to claim 1 or 2 or 3 with copper cash coating apparatus it is characterised in that: described appearance The end of incoming cables of case (20) and leading-out terminal are along the recessed groove columnar structure of corresponding side wall (21), the entering of accommodating case (20) The bottom land of line end and leading-out terminal assumes arc planar and the axis of its arc surfaced bottom land is located at the travel path of copper cash.
5. Horizontal high-speed enameling machine according to claim 4 with copper cash coating apparatus it is characterised in that: accommodating case (20) is also Including clamping plate (22), described clamping plate (22) is located at least at the both sides of leading-out terminal place side wall (21) and clamps this side wall (21) cloth Put, clamping plate (22) bottom is fixed at accommodating case (20) cassette bottom and it is highly less than the end of incoming cables of accommodating case (20) and leading-out terminal is high Degree, constitutes the detachable cooperation of plug-in type between side wall (21) and clamping plate (22).
CN201410443518.2A 2014-09-02 2014-09-02 Copper wire painting device for horizontal high-speed enamelling machine Active CN104240858B (en)

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CN104240858B true CN104240858B (en) 2017-02-01

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110211746B (en) * 2019-06-06 2020-10-23 铜陵精迅特种漆包线有限责任公司 Enameled wire production coating device
CN112164528B (en) * 2020-09-09 2022-03-22 武冈市九恒电子科技有限公司 Horizontal enameling machine of environment-friendly
CN114220610B (en) * 2021-10-24 2023-12-22 浙江三行电气科技有限公司 Painting assembly, painting device and painting forming method
CN115547588B (en) * 2022-09-29 2023-12-01 科城铜业(英德)有限公司 Horizontal high-speed enamelling machine painting die and painting process

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US1747940A (en) * 1923-03-30 1930-02-18 Gen Electric Method of enameling wire
FR2509512A1 (en) * 1981-07-10 1983-01-14 Chavanoz Ind REMOTE CONTROL CABLE
CN2528548Y (en) * 2001-12-27 2003-01-01 无锡梅达电工有限公司 Mould painting device of enamel-covered wire machine
CN201383387Y (en) * 2009-04-24 2010-01-13 浙江长城电工科技有限公司 Paint supplying device for enamel-covered wire die
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Address after: 244000 Tongling economic and Technological Development Zone, Anhui

Patentee after: Tongling Jingda Rea Special Enameled Wire Co.,Ltd.

Country or region after: China

Address before: 244000 No. 806, north section of Huangshan Avenue, Tongling Economic and Technological Development Zone, Anhui Province

Patentee before: TONGLING JINGDA REA SPECIAL ENAMELED WIRE CO.,LTD.

Country or region before: China