CN102580895A - High-precision profile machining coating process and coating control system - Google Patents
High-precision profile machining coating process and coating control system Download PDFInfo
- Publication number
- CN102580895A CN102580895A CN201210075129XA CN201210075129A CN102580895A CN 102580895 A CN102580895 A CN 102580895A CN 201210075129X A CN201210075129X A CN 201210075129XA CN 201210075129 A CN201210075129 A CN 201210075129A CN 102580895 A CN102580895 A CN 102580895A
- Authority
- CN
- China
- Prior art keywords
- coating
- section bar
- application
- submodule
- module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a high-precision profile machining coating process. An automatic profile coating device and sensor equipment, a core component precision gear pump, a coating control system and an electrostatic generator are arranged; a bilateral butting sensor and a multi-line configured embedded control system are arranged, and a coating procedure is automatically controlled by the aid of an electric lifter; the device is used for one or more manufacturing procedures at stages in a tunnel mode, and a plurality of layers are coated at one step according to the specific coating process to form a composite coating on the surface of a structural part; a coating control system includes a plurality of optionally set wave bands, the running speed of each wave band can be properly adjusted according to a complicated workpiece, and multi-station, multi-procedure and multi-angle coating can be realized during program control; one-step coating is realized while outputting on the premise of improving the performance of the automatic profile coating device, and the capacity of the automatic profile coating device is improved. The invention further discloses the coating control system for realizing the method.
Description
Technical field
The present invention relates to electronic technology field and automation control area, relate in particular to a kind of high accuracy section bar processing coating process, more relate to a kind of application control system that realizes this manufacturing approach.
Background technology
At present, in traditional section bar production process, all need adopt electroplating technology to carry out surface treatment, to obtain the surface of good treatment effect.But the traditional electrical depositing process can produce great amount of wastewater, waste gas and waste material, causes the many environmental pollutions and the wasting of resources.At present, the development of various external coating technology is also more and more faster, still, still can not reach the electroplating processes effect fully at present.For this reason,, design and develop a kind of high yield, high efficiency, high stability and environment friendly and pollution-free fully-automatic coating device of alternative traditional electrical depositing process, become present active demand in conjunction with market demand.This technology is exactly to adopt precision optical machinery and pneumatics, the control automatically of computer programmable controller, electrostatic spraying, technology such as oven dry automatically; The mechanical, electrical integrated technique of integrated application makes the whole piece apparatus structure reasonable, and automaticity is high; Accuracy of spray height and stay in grade are reliable; And have stronger data and storage capacity, can conveniently monitor the quality of production, adaptation enterprise is rapid, the requirement of precise management.
At present; Under the prerequisite that improves the automatic painting device performance of section bar in all directions; Accomplish not strengthen the production difficulty; Guarantee that cost performance is suitable relatively, and improve production capacity, make at the automatic painting device of present section bar that the improvement of production equipment is considered in the field or all also there is more out of season place in the improvement of material chosen utilization and processing technology thereof.
Summary of the invention
The object of the present invention is to provide a kind of high accuracy section bar processing coating process; Under the prerequisite that improves the automatic painting device performance of section bar; Accomplish that disposable application exports simultaneously, improve the automatic painting device production capacity of section bar, another purpose of the present invention is; A kind of finishing system of realizing this manufacturing approach is provided, effectively controls the extrusion of the automatic painting device of section bar that its secondary is produced.
For effectively addressing the above problem, technical scheme provided by the invention is following:
A kind of high accuracy section bar processing coating process, its method may further comprise the steps:
(1) automatic painting device and sensor device, core component precise gear pump, application control system and electrostatic generator device are set;
(2) bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization coating process is controlled automatically;
(3) said painting device adopts tunnel mode, and each stage is carried out one or more manufacturing procedures respectively, is coated with from the internal layer oiliness by concrete coating process to install to the disposable according to the order of sequence completion number layer coating process of surperficial light-plated application and make it form composite coating on the structural member surface;
(4) a plurality of wave bands that can arbitrarily set of said application control system separation, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle application in its program control process;
(5) said electrostatic generator device carries out certain preliminary treatment to workpiece, then aqueous paint or other coating is charged through high voltage electrostatic equipment, passes through high-temperature baking then, paint is melted into the fine and close protective layer jail of one deck is attached to surface of the work.
Special; Said core component precise gear pump adopts the frequency converter step-less adjustment; Realize that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other; The automatic painting device appearance of said section bar cladding system directly is connected with said binary channels extrusion device line, and said binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and said application is controlled system and directly is placed on the said binary channels extrusion device.
Special, adopt aqueous, environmental protective paint or other environmental protection external coating materials, through cascade-rinsing type oil spout chamber, adopt the single face water curtain type, effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use; The water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade; Have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
Special, coating process is implemented after extruding lining operation at once, the outer surface of the available multiple color dyes coating of the selection of its used pigment, but color is at the coating process appropriate change.
Special; The automatic painting device of said extrusion device push belt application section bar simultaneously, each other across certain distance, this distance is controlled by finishing system automatically along the mobile aspect of section bar appearance; And the work of control application passage, the automatic painting device extrusion of pigment charging and section bar is accomplished synchronously; Said painting device through measuring and the corresponding information of the automatic painting device of this section bar along the amount of movement of the moving direction of above-mentioned section bar, is measured said optional position along the moving direction configuration at a certain distance each other of said section bar appearance.
A kind of application control system that realizes said method is characterized in that it comprises that I/O control module, displacement control module, application administration module, system management module, computing administration module and signal controlling module realize the flexible production process; Said displacement control module also comprises cycle management submodule, frequency conversion submodule and the realization synchronous processing of synchronization monitoring submodule and the control of manufacturing procedure sequencing; Said system management module comprises that system maintenance submodule, order syndrome module and warning submodule realization system control and manage; Said computing administration module comprises that data codings submodule, data transaction submodule realize omnidistance data management and conversion; Said signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule poetry anthology data-signal and handle and transmission; Above-mentioned each functional module interconnects the realization interactive communication through control circuit and change-over circuit.
Special; Said displacement control module through external connectivity port directly and binary channels extrusion device interconnect; The signalization conversion line is connected to section bar transmission channel control valve, and said signal controlling module outer signal sensor is through the external application control module of signal transmission induction line.
Special, said I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and said external controller directly interconnects with external one or more sprayer unit.
Beneficial effect of the present invention is: disposable extrusion technology reduces the wastage when improving production capacity, promoting quality; Extrusion equipment and mould are researched and developed design, produce, simplified production technology, the production cost of saving has characteristics such as anti-solvent, anti-wear-resisting, anti acid alkali performance; The application of automated control technology, i.e. the application of application control system, its production stage of indentation is simplified its production equipment once more, strengthens the equipment improvement dynamics, no longer is confined to the upgrading of traditional mechanical; Unique control module is rationalized the unique and discharging cycle period of its section bar of control in the finishing system; Shortened the molding cycle of section bar energetically; The linearisation of the automatic painting device appearance of section bar cladding system, application control system and binary channels extrusion device thereof makes it form independent special Focus device; But production process is carried out in regularizing administration, under the prerequisite that improves the automatic painting device performance of section bar in all directions, accomplishes not strengthen the production difficulty.
Below in conjunction with accompanying drawing the present invention is elaborated.
Description of drawings
Fig. 1 is a high accuracy section bar processing coating process process flow sketch map according to the invention;
Fig. 2 is that application control system hardware module according to the invention connects sketch map;
Fig. 3 is that system's displacement control module submodule sketch map is controlled in application according to the invention;
Fig. 4 is an application control system signal control module submodule sketch map according to the invention;
Fig. 5 is an application control service system administration module submodule sketch map according to the invention.
The specific embodiment
As shown in Figure 1, a kind of high accuracy section bar processing coating process:
At first, automatic painting device and sensor device, core component precise gear pump, application control system and electrostatic generator device are set; Bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization coating process is controlled automatically;
Second; Said painting device adopts tunnel mode; Each stage is carried out one or more manufacturing procedures respectively, is coated with from the internal layer oiliness by concrete coating process to install to the disposable according to the order of sequence completion number layer coating process of surperficial light-plated application and make it form composite coating on structural member surface;
The 3rd, a plurality of wave bands that can arbitrarily set of said application control system separation, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle application in its program control process;
The 4th, said electrostatic generator device carries out certain preliminary treatment to workpiece, then aqueous paint or other coating is charged through high voltage electrostatic equipment, passes through high-temperature baking then, paint is melted into the fine and close protective layer jail of one deck is attached to surface of the work.
In addition; Said core component precise gear pump adopts the frequency converter step-less adjustment; Realize that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other; The automatic painting device appearance of said section bar cladding system directly is connected with said binary channels extrusion device line, and said binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and said application is controlled system and directly is placed on the said binary channels extrusion device.
Adopt aqueous, environmental protective paint or other environmental protection external coating materials, through cascade-rinsing type oil spout chamber, adopt the single face water curtain type, effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use; The water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade; Have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
The automatic painting device of said extrusion device push belt application section bar simultaneously; Along the mobile aspect of section bar appearance each other across certain distance; This distance is controlled by finishing system automatically, and the work of control application passage, and the automatic painting device extrusion of pigment charging and section bar is accomplished synchronously; Said painting device through measuring and the corresponding information of the automatic painting device of this section bar along the amount of movement of the moving direction of above-mentioned section bar, is measured said optional position along the moving direction configuration at a certain distance each other of said section bar appearance.
As shown in Figure 2, system is controlled in a kind of application, comprises that I/O control module, displacement control module, application administration module, system management module, computing administration module and signal controlling module realize the flexible production process.
As shown in Figure 3, said displacement control module also comprises cycle management submodule, frequency conversion submodule and the realization synchronous processing of synchronization monitoring submodule and the control of manufacturing procedure sequencing.
As shown in Figure 4, said signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule poetry anthology data-signal and handle and transmission.
As shown in Figure 5, said system management module comprises that system maintenance submodule, order syndrome module and warning submodule realization system control and manage.
Above-mentioned each functional module interconnects the realization interactive communication through control circuit and change-over circuit.
Said displacement control module through external connectivity port directly and binary channels extrusion device interconnect; The signalization conversion line is connected to section bar transmission channel control valve; Said signal controlling module outer signal sensor is through the external application control module of signal transmission induction line.
Said I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and said external controller directly interconnects with external one or more sprayer unit.
Operation principle of the present invention is following:
1, improves twice substep of its tradition and accomplish production model; Improve conventional process tools, reduce process on the operation of being in prison, adopt the output of colouring binary channels; Its production model is equal to the production model of monochromatic line, helps to improve production capacity, promotes quality, reduces the wastage.
2, mainly to extrusion equipment and Mould design; The improvement that is specifically related to equipment only need be introduced fraction accessory facility; The improvement of can on traditional monochromatic line extrusion equipment, upgrading; Again accomplish standard compliant grinding tool preparation, the upgrade design theory of its equipment and mould design not only makes the production technology of its Double-colour horn wire oversimplify, and more can improve the resistance of Double-colour horn wire and increase multinomial high-performance.
3, being specially the automatic painting device of this section bar, to have an anti-solvent, anti-wear-resisting, antiacid alkali, oil resistant, resistance, high-frequency electrical performance good, and from performances such as tool profit voltinism, low-friction coefficients.Guarantee its production stage of indentation on its basis of once researching and developing effect, simplify its production equipment once more, strengthen the equipment improvement dynamics, no longer be confined to the upgrading of traditional mechanical.
Concrete know-why is following:
1, is layed onto the section bar appearance forms coating on every side extruding lining operation to the extruding of the synthetic resin of not application; Give the coating process of the outer surface application of the coating that the synthetic resin by the not application of lining section bar constitutes, two layers of conductor outsides are withstand voltage in order to increase, and can bear the FEP insulation of the different colours of higher voltage;
2, the automatic painting device extruder of section bar head of design, material that can two kinds of colors injects extruder simultaneously, and divides two layers of color extrusion, and the automatic painting device of the section bar of extrusion can significantly be divided into two layers; The disposable extrusion mould of design suit, two main body extrusions of painting device head that is associated is connected, and binary channels moves the automatic painting device of lining section bar of transport tape application.
The present invention is not limited to above-mentioned embodiment, and all employings and similar system structure of the present invention and method thereof realize all modes of the object of the invention, all within protection scope of the present invention.
Claims (8)
1. a high accuracy section bar is processed coating process, it is characterized in that its method may further comprise the steps:
(1) automatic painting device and sensor device, core component precise gear pump, application control system and electrostatic generator device are set;
(2) bilateral butt joint sensor and multi-line configuration embedded control system is set, cooperates electric lift, the realization coating process is controlled automatically;
(3) said painting device adopts tunnel mode, and each stage is carried out one or more manufacturing procedures respectively, is coated with from the internal layer oiliness by concrete coating process to install to the disposable according to the order of sequence completion number layer coating process of surperficial light-plated application and make it form composite coating on the structural member surface;
(4) a plurality of wave bands that can arbitrarily set of said application control system separation, and the speed of service of each wave band can be done suitable adjusting according to complex part, makes to divide a plurality of stations, a plurality of process, multi-angle application in its program control process;
(5) said electrostatic generator device carries out certain preliminary treatment to workpiece, then aqueous paint or other coating is charged through high voltage electrostatic equipment, passes through high-temperature baking then, paint is melted into the fine and close protective layer jail of one deck is attached to surface of the work.
2. high accuracy section bar processing coating process according to claim 1; It is characterized in that; Said step (1) is further comprising the steps of: said core component precise gear pump adopts the frequency converter step-less adjustment; Realize that various materials comprise the multiple section bar with labyrinth of metal or non-metal kind and other; The automatic painting device appearance of said section bar cladding system directly is connected with said binary channels extrusion device line, and said binary channels extrusion device comprises that two main frames with extrusion head are connected to form, and said application is controlled system and directly is placed on the said binary channels extrusion device.
3. high accuracy section bar processing coating process according to claim 1; It is characterized in that; Said step (2) is further comprising the steps of: adopt aqueous, environmental protective paint or other environmental protection external coating materials, through cascade-rinsing type oil spout chamber, adopt the single face water curtain type; Effectively remove coating cloud, the cascade cabinet also is equipped with devices such as swirler, water fender; In use; The water surface that coating cloud is run into cascade or pond can be adsorbed with water, and lodges in the tank, catches about 95% coating cloud altogether at cascade; Have 2% coating cloud to stick on the blower fan and airduct of exhaust system approximately, all the other are discharged from a small quantity carries out the later stage behind the tunnel and absorbs and handle.
4. high accuracy section bar processing coating process according to claim 1; It is characterized in that; Said step (3) is further comprising the steps of: coating process is implemented after extruding lining operation at once; The outer surface of the available multiple color dyes coating of the selection of its used pigment, but color is at the coating process appropriate change.
5. high accuracy section bar processing coating process according to claim 1; It is characterized in that; Said step (4) is further comprising the steps of: the automatic painting device of said extrusion device push belt application section bar simultaneously, each other across certain distance, this distance is controlled by finishing system automatically along the mobile aspect of section bar appearance; And the work of control application passage, the automatic painting device extrusion of pigment charging and section bar is accomplished synchronously; Said painting device through measuring and the corresponding information of the automatic painting device of this section bar along the amount of movement of the moving direction of above-mentioned section bar, is measured said optional position along the moving direction configuration at a certain distance each other of said section bar appearance.
6. system is controlled in an application that realizes the said method of claim 1; It is characterized in that it comprises that I/O control module, displacement control module, application administration module, system management module, computing administration module and signal controlling module realize the flexible production process; Said displacement control module also comprises cycle management submodule, frequency conversion submodule and the realization synchronous processing of synchronization monitoring submodule and the control of manufacturing procedure sequencing; Said system management module comprises that system maintenance submodule, order syndrome module and warning submodule realization system control and manage; Said computing administration module comprises that data codings submodule, data transaction submodule realize omnidistance data management and conversion; Said signal controlling module comprises that signal conversion submodule, signal transmission submodule and signal amplify submodule poetry anthology data-signal and handle and transmission; Above-mentioned each functional module interconnects the realization interactive communication through control circuit and change-over circuit.
7. system is controlled in application according to claim 7; It is characterized in that; Said displacement control module through external connectivity port directly and binary channels extrusion device interconnect; The signalization conversion line is connected to section bar transmission channel control valve, and said signal controlling module outer signal sensor is through the external application control module of signal transmission induction line.
8. system is controlled in application according to claim 7; It is characterized in that; Said I/O control module, displacement control module and signal controlling module interconnect with external operation control respectively, and said external controller directly interconnects with external one or more sprayer unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210075129XA CN102580895A (en) | 2012-03-20 | 2012-03-20 | High-precision profile machining coating process and coating control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210075129XA CN102580895A (en) | 2012-03-20 | 2012-03-20 | High-precision profile machining coating process and coating control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102580895A true CN102580895A (en) | 2012-07-18 |
Family
ID=46470442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210075129XA Pending CN102580895A (en) | 2012-03-20 | 2012-03-20 | High-precision profile machining coating process and coating control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102580895A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736637A (en) * | 2013-12-20 | 2014-04-23 | 惠州市天顺精密注塑有限公司 | Precise injection molding automatic coating process and coating control system |
| CN106426611A (en) * | 2016-06-07 | 2017-02-22 | 东莞市成铭胶粘剂有限公司 | Hot glue stirring technology based on four-platform application and stirring control system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052003A (en) * | 1976-08-06 | 1977-10-04 | Dickey-John Corporation | Liquid spreader control system |
| JPH08266955A (en) * | 1995-03-31 | 1996-10-15 | Trinity Ind Corp | Work charging painting apparatus and control of operation thereof |
| CN101893878A (en) * | 2010-05-19 | 2010-11-24 | 东莞市冠辉五金有限公司 | Process control-based environmentally-friendly automatic spraying production line and spraying control system |
| CN102198434A (en) * | 2010-12-29 | 2011-09-28 | 东莞市冠辉五金有限公司 | Automatic spraying process for precision hardware and spraying control method |
-
2012
- 2012-03-20 CN CN201210075129XA patent/CN102580895A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4052003A (en) * | 1976-08-06 | 1977-10-04 | Dickey-John Corporation | Liquid spreader control system |
| JPH08266955A (en) * | 1995-03-31 | 1996-10-15 | Trinity Ind Corp | Work charging painting apparatus and control of operation thereof |
| CN101893878A (en) * | 2010-05-19 | 2010-11-24 | 东莞市冠辉五金有限公司 | Process control-based environmentally-friendly automatic spraying production line and spraying control system |
| CN102198434A (en) * | 2010-12-29 | 2011-09-28 | 东莞市冠辉五金有限公司 | Automatic spraying process for precision hardware and spraying control method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736637A (en) * | 2013-12-20 | 2014-04-23 | 惠州市天顺精密注塑有限公司 | Precise injection molding automatic coating process and coating control system |
| CN106426611A (en) * | 2016-06-07 | 2017-02-22 | 东莞市成铭胶粘剂有限公司 | Hot glue stirring technology based on four-platform application and stirring control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102198434A (en) | Automatic spraying process for precision hardware and spraying control method | |
| CN201348897Y (en) | Extrusion die of cable with colored surface thin wall | |
| CN212328684U (en) | Spraying device for building board production | |
| CN107744929A (en) | A kind of 3C1B coating process | |
| CN112222358A (en) | 3D prints forming device | |
| CN104874512A (en) | Intelligent wheel hub spraying device and control method thereof | |
| CN102580895A (en) | High-precision profile machining coating process and coating control system | |
| CN103786345A (en) | Polar coordinate numerical control fused deposition rapid prototyping machine and prototyping method thereof | |
| CN203350501U (en) | Annular waterproof cable paste spraying device used for optical cable | |
| CN101893878A (en) | Process control-based environmentally-friendly automatic spraying production line and spraying control system | |
| CN101993545A (en) | Surface treatment method for glass fiber-reinforced plastic product | |
| CN117427842B (en) | Automatic clearance formula hasp rubber coating device for floor complex | |
| CN203752532U (en) | Polar-coordinate numerically controlled fused deposition rapid prototyping (RP) machine | |
| CN103736637A (en) | Precise injection molding automatic coating process and coating control system | |
| CN102820106A (en) | Special enamel coating device for mold-process enameled wire production | |
| CN215313434U (en) | Line production device based on line mud spraying machine | |
| CN109396000A (en) | A kind of simulated Christmas tree automatic production process | |
| CN105562277B (en) | Full-automatic fueling injection equipment and its fuel injecting method | |
| CN106273215A (en) | A kind of inner mould transfer printing method | |
| CN207983636U (en) | A kind of increasing material manufacturing platform based on Stereolithography | |
| CN108297262B (en) | Bottom basin production line and production method thereof | |
| CN105957443A (en) | Building model rapid forming method | |
| CN104260370A (en) | Method for manufacturing paint-spraying-free electric sightseeing vehicle covering part | |
| CN212328649U (en) | Centrifugal oiling robot | |
| CN105436040B (en) | A kind of dispensing method of glue water tape cap protection coil |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120718 |