CN215313434U - Line production device based on line mud spraying machine - Google Patents
Line production device based on line mud spraying machine Download PDFInfo
- Publication number
- CN215313434U CN215313434U CN202120446100.2U CN202120446100U CN215313434U CN 215313434 U CN215313434 U CN 215313434U CN 202120446100 U CN202120446100 U CN 202120446100U CN 215313434 U CN215313434 U CN 215313434U
- Authority
- CN
- China
- Prior art keywords
- line
- mud
- spraying
- conveying
- positioning device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model belongs to the field of wood line coating, and relates to a line production device based on a line mud spraying machine, which comprises the line mud spraying machine and is characterized in that: the line mud-spraying machine comprises a rack, wherein a control device, a line conveying device and a mud-spraying device are arranged on the rack, the control device is in control connection with the conveying device and the mud-spraying device, the line conveying device comprises a material positioning device, a conveying roller and an adjusting roller, the adjusting roller is connected with an adjusting cylinder above the material positioning device, and the material positioning device is positioned between the conveying roller and the adjusting roller; the mud spraying device comprises a pressure spraying cylinder and a linear die, and the linear die is positioned at a spraying outlet below the pressure spraying cylinder. The production period is shortened, the mud spraying machine is used for spraying mud to replace primer, the anti-cracking effect is good, the film coating thickness is uniform, and the smoothness is good.
Description
Technical Field
The utility model relates to the field of wood line coating, in particular to a line production device based on a line mud spraying machine.
Background
The thread is an indispensable material in home decoration, and is particularly important in furniture such as a cabinet and a storage cabinet. The main process for producing lines in the current market is as follows: white blank polishing, primer coating, drying (2h), cooling (2h), polishing, color correction (when needed), finish coating, drying, cooling and warehousing, wherein the primer coating is polished and sprayed twice, the primer coating is polished again, and finally the finish coating is performed, so that the coating construction is completed.
The PU paint and the PE paint are generally adopted as base colors in the construction process, because the PU paint and the PE paint contain a large amount of diluent components, a large amount of harmful substances can be released in the whole production and decoration process, the harm to the body of a producer, a constructor and a user is brought, and the problems of paint delamination, cracking, orange peel on the painted surface and the like are caused by primer painting, drying and cooling for many times, so that the production period is long, and the problems of paint delamination, cracking, orange peel on the painted surface and the like are easy to occur.
In view of the problems of the existing technologies, there is a need to develop a coating technology with simple process and good coating effect to solve the market demand.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a line production device based on a line mud sprayer, which comprises the line mud sprayer and an automatic line for producing lines, shortens the production period, uses the mud sprayer to spray mud for coating instead of primer, and has good anti-cracking effect, uniform coating thickness and good smoothness.
In order to achieve the purpose, the utility model provides the following technical scheme: a line production device based on a line mud sprayer comprises the line mud sprayer, wherein the line mud sprayer comprises a rack, a control device, a line conveying device and a mud spraying device are arranged on the rack, the control device is in control connection with the conveying device and the mud spraying device, the line conveying device comprises a material positioning device, a conveying roller and an adjusting roller, the adjusting roller is connected with an adjusting cylinder above the material positioning device, and the material positioning device is positioned between the conveying roller and the adjusting roller; the mud spraying device comprises a pressure spraying cylinder and a linear die, and the linear die is positioned at a spraying outlet below the pressure spraying cylinder.
Further, the linear dies comprise a feed port linear die and a discharge port linear die; the material inlet linear die, the material outlet linear die and the material positioning device are on the same straight line.
Further, the linear mold is detachably replaceable, and the shape of the linear mold is consistent with the shape of the linear mold.
Furthermore, the control device is provided with a mud spraying pressure control panel, a conveying speed control panel, a mud spraying pressure switch button, a starting switch button, a stopping switch button and a conveying switch button.
Furthermore, the material positioning device is two parallel clamping pieces which are used for positioning the width of the material, and the width between the two parallel clamping pieces can be adjusted; the material positioning device comprises a feeding positioning device and a conveying positioning device, the feeding positioning device and the conveying positioning device are on the same straight line, and the conveying positioning device is positioned between the conveying roller and the adjusting pressing wheel.
The utility model also provides a line production device based on the line mud sprayer, which comprises an automatic line mud sprayer production line, wherein the production line comprises the line mud sprayer, a line steering machine, a line transverse leveling machine and a line roller conveyor, the line mud sprayer, the line steering machine, the line transverse leveling machine and the line roller conveyor are sequentially arranged according to the conveying direction, and a drying tunnel is connected behind the line mud sprayer.
Further, the production line also comprises but is not limited to a sanding device, a finish paint spraying device, a drying device and a cooling device, and the positions of the devices in the production line are matched with the production process.
The line coating process adopting the line mud spraying machine comprises the following steps:
firstly, polishing a white blank of a line, mainly polishing off burrs on the white blank of the line to make the white blank of the line smooth;
secondly, the smooth white blank line enters a line mud spraying machine to spray putty mud, the putty mud spraying is carried out in a pressure spraying mode, and the thickness of a putty mud spraying coating is controlled to be 0.15-0.3mm by adopting a mould;
thirdly, the line sprayed with the putty enters a drying tunnel to be dried for 3 to 5 minutes, the temperature of the drying tunnel is 40 to 50 ℃, and the line is output from the drying tunnel to be cooled for 25 to 40 minutes;
fourthly, sanding and polishing the cooled lines by a special sander to ensure that the surfaces of the lines are smooth and the surface strength is increased, so that the lines are uniform in thickness;
fifthly, color correction is carried out on the places with uneven colors on the lines;
sixthly, spraying finish paint on the lines;
and seventhly, drying the lines sprayed with the finish paint, cooling and warehousing.
Further, before the line mud sprayer is used, whether the positive and negative rotation of a machine is normal or not is detected, the positions of the adjusting pinch roller and the material positioning device relative to the line are adjusted, the feed inlet linear die and the discharge outlet linear die corresponding to the line shape are installed, after the setting is finished, the mud spraying pressure is set to be 20-30 under the condition that the mud sprayer is in no-load, and the putty mud is circularly stirred for 5-10 minutes.
Further, the speed of the conveying roller of the line mud spraying machine is 10-30 m/min.
The scheme of the utility model has the beneficial effects that: (1) the linear die below the pressure spraying cylinder of the line mud spraying machine can replace and install the linear die matched with the line mud spraying machine according to the shape of the sprayed line, and the die consistent with the sprayed workpiece is adopted, so that the uniformity of the surface coating of the workpiece can be ensured, meanwhile, the thickness of the sprayed mud coating can be controlled by the die, and the thinnest can reach 0.15mm-0.3 mm.
(2) According to the automatic production line for line mud spraying, provided by the utility model, mud spraying equipment, sanding equipment, finish paint spraying equipment, drying equipment and cooling equipment can be assembled according to a mud spraying process, and the automatic production line is assembled by matching with a line steering machine, a line transverse leveling machine and a line roller conveyor, so that the material conveying speed of each equipment and machine can be automatically adjusted according to the production speed requirement of the production line, the requirement on the production speed of the automatic production line is met, and the production efficiency is improved.
(3) The line spraying coating process provided by the utility model only needs to spray a layer of spraying coating to replace the primer, and the drying and cooling time of the spraying coating is shorter, so that the production period is greatly shortened.
(4) The putty mud is adopted to replace the traditional primer, not only can be used for carrying out leveling treatment on cracks, gaps and the like, but also can achieve the effects of no cracking, no shrinkage, no collapse, no cracking and no falling after drying, has consistent color, greatly reduces the working strength of color repair, effectively improves the product quality and the working efficiency, and can reduce the comprehensive cost of production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, the drawings in the following description are only one embodiment of the present invention, and it is obvious for a person skilled in the art that other drawings can be obtained without creative efforts.
FIG. 1 is a schematic view of the overall structure of the line mud-spraying machine of the present invention;
FIG. 2 is a process flow diagram of the gunite coating process of the present invention;
wherein, 1, a frame; 2. a control device; 3. a line conveying device; 4. a mud spraying device; 5. A mud-spraying pressure control panel; 6. a conveying speed control panel; 7. a mud spraying pressure switch; 8. starting a switch; 9. a stop switch; 10. a delivery switch; 11. a material positioning device; 12. a conveying roller; 13. adjusting the pinch roller; 14. an adjusting cylinder; 15. a pressure spray cylinder; 16. a linear die with a feeding hole; 17. a discharge port linear die; 18. a clip.
Detailed Description
In order to make the technical solutions in the embodiments of the present application better understood, the following description clearly and completely describes the technical solutions in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without making creative efforts based on the embodiments in the present application shall fall within the protection scope of the present application.
The utility model provides the following technical scheme: as shown in fig. 1, a line mud sprayer comprises a frame 1, wherein a control device 2, a line conveying device 3 and a mud spraying device 4 are arranged on the frame 1, the control device 2 is in control connection with the line conveying device 3 and the mud spraying device 4, and buttons such as a mud spraying pressure control panel 5, a conveying speed control panel 6, a mud spraying pressure switch 7, a starting switch 8, a stopping switch 9 and a conveying switch 10 are arranged on the control device 2; the line conveying device 3 comprises a material positioning device 11, a conveying roller 12 and an adjusting pinch roller 13, the adjusting pinch roller 13 is connected with an adjusting cylinder 14 above the adjusting pinch roller 13, and the material positioning device 11 is positioned between the conveying roller 12 and the adjusting pinch roller 13; the mud-spraying device 4 includes a pressure spraying cylinder 15 and a linear die which is located at a spraying outlet below the pressure spraying cylinder 15. The thickness of the sprayed coating is uniform by adopting a pressure spraying mode.
The linear dies comprise a feeding port linear die 16 and a discharging port linear die 17; the linear die 16 of the feeding port, the linear die 17 of the discharging port and the material positioning device are on the same straight line; the linear mould is detachable and replaceable, and the shape of the linear mould is consistent with that of the linear mould; the thickness of the coating can be controlled by the linear die, and the thickness can reach 0.15-0.3 mm; the linear die is consistent with the linear workpiece in shape, and the uniformity of the surface coating of the workpiece can be ensured, so that the quality of the produced product is ensured.
The material positioning device 11 is composed of two parallel clamping pieces 18 and is used for positioning the width of the material, and the width between the two parallel clamping pieces 18 can be adjusted; the material positioning device comprises a feeding positioning device and a conveying positioning device, the feeding positioning device and the conveying positioning device are positioned on the same straight line, and the conveying positioning device is positioned between the conveying roller and the adjusting pressing wheel. Two parallel clamping pieces of the material positioning device are used for fixing the position of the lines in the left and right directions, so that the accuracy of line feeding is ensured, and the lines are favorable for uniformly spraying mud.
The using and operating steps of the line mud spraying machine are as follows:
1. the power supply is switched on (AC three-phase four-wire 380V 50Hz), and the total mechanical power is 7 kw;
2. pressing a start switch of the mud sprayer, starting a conveying switch to detect whether the forward and reverse rotation of the machine is normal or not, and ensuring that the workpiece is conveyed towards the feeding direction;
3. a line material is placed at a conveying position, and the height of the adjusting pinch roller is adjusted by adjusting the upper air cylinder, so that the line is in a proper position in the vertical direction;
4. taking a linear mold matched with the linear shape, fixing the linear mold in the direction of a feed inlet, placing a linear material, starting conveying for a material conveying test, and mounting the linear mold at the upper discharge port end after the linear material is conveyed through the mold smoothly;
5. after the two dies are completely fixed, the adjustment is completed after the line material is conveyed smoothly;
6. and (3) starting a mud coating pressure switch, setting the mud coating pressure control value to be 25, adding stirred putty mud into the pressure spraying cylinder, adding mud and simultaneously operating the threaded shaft to apply pressure, and formally coating mud only by circulating the mud without paying off strip materials in a mould.
7. After the putty mud passes through the internal circulation of the pressure spraying cylinder, the strip material can be paid off for mud coating operation, the conveying speed value is tentatively adjusted to 10 m/min at the early stage, and can be adjusted to 20-30 m/min after the putty mud is skillfully used at the later stage, so that the yield is increased.
The second technical scheme is that the automatic production line for line mud spraying comprises the line mud spraying machine, a line steering machine, a line transverse leveling machine and a line roller conveyor, wherein the line mud spraying machine, the line steering machine, the line transverse leveling machine and the line roller conveyor are sequentially arranged according to the conveying direction, a drying tunnel is connected behind the line mud spraying machine, and the production line further comprises but is not limited to sanding equipment, finish paint spraying equipment, drying equipment and cooling equipment.
This automation line can be according to spouting mud technology assembly and spout mud equipment, sand light equipment, spraying finish paint equipment, drying equipment, cooling arrangement, cooperation lines steering gear, the horizontal levelling machine of lines and the automatic production line of lines gyro wheel conveyor equipment, and the speed that each equipment, machine carried the material all can be adjusted according to the production speed requirement of production line by oneself, satisfies automation line production speed's requirement, improves production efficiency.
The production line can also adopt a whole line linkage system and an external MES production system along with the line, so that the production informatization tracing and the automatic management of the production line are realized.
The third scheme provided by the utility model is as follows: as shown in fig. 2, a line spray coating process using a line mud sprayer includes the following steps:
firstly, polishing a white blank of a line, mainly polishing off burrs on the white blank of the line to make the white blank of the line smooth;
secondly, the smooth white blank line enters a line mud spraying machine to spray putty mud, the putty mud spraying is carried out in a pressure spraying mode, and the thickness of a putty mud spraying coating is controlled to be 0.15-0.3mm by adopting a mould;
thirdly, the line sprayed with the putty enters a drying tunnel to be dried for 3 to 5 minutes, the temperature of the drying tunnel is 40 to 50 ℃, and the line is output from the drying tunnel to be cooled for 25 to 40 minutes;
fourthly, sanding and polishing the cooled lines by a special sander to ensure that the surfaces of the lines are smooth and the surface strength is increased, so that the lines are uniform in thickness;
fifthly, color correction is carried out on the places with uneven colors on the lines;
sixthly, spraying finish paint on the lines;
and seventhly, drying the lines sprayed with the finish paint, cooling and warehousing.
Before the line mud sprayer is used, detecting whether the positive and negative rotation of the machine is normal, adjusting the positions of an adjusting pinch roller and a material positioning device relative to the line, installing a linear die of a feeding port and a linear die of a discharging port corresponding to the shape of the line, setting mud spraying pressure to be 20-30 under the condition that the mud sprayer is in no-load after setting, and circularly stirring the coating mud for 5-10 minutes; the speed of the conveying roller of the line mud spraying machine is 10-30 m/min.
By adopting the line spraying and coating process, only one spraying layer needs to be sprayed to replace the primer, the drying and cooling time of the spraying layer is short, the production period is greatly shortened, the automatic production line applied to line production is correspondingly shortened, the equipment investment is saved, meanwhile, the mud spraying machine is adopted to spray the mud to replace the primer, the produced product has good anti-cracking effect, the coating thickness is uniform, the smoothness is good, and the product quality is ensured.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (7)
1. The utility model provides a lines apparatus for producing based on lines spout mud machine, scribbles mud machine including the lines, its characterized in that: the line mud-spraying machine comprises a rack, wherein a control device, a line conveying device and a mud-spraying device are arranged on the rack, the control device is in control connection with the conveying device and the mud-spraying device, the line conveying device comprises a material positioning device, a conveying roller and an adjusting roller, the adjusting roller is connected with an adjusting cylinder above the material positioning device, and the material positioning device is positioned between the conveying roller and the adjusting roller; the mud spraying device comprises a pressure spraying cylinder and a linear die, and the linear die is positioned at a spraying outlet below the pressure spraying cylinder.
2. The line production device based on the line mud sprayer of claim 1, characterized in that: the linear die comprises a feeding port linear die and a discharging port linear die; the material inlet linear die, the material outlet linear die and the material positioning device are on the same straight line.
3. The line production device based on the line mud sprayer of claim 2, characterized in that: the linear mould is detachable and replaceable, and the shape of the linear mould is consistent with that of the linear mould.
4. The line production device based on the line mud sprayer of claim 1, characterized in that: the control device is provided with a mud spraying pressure control panel, a conveying speed control panel, a mud spraying pressure switch button, a starting switch button, a stopping switch button and a conveying switch button.
5. The line production device based on the line mud sprayer of claim 1, characterized in that: the material positioning device is composed of two parallel clamping pieces and is used for positioning the width of the material, and the width between the two parallel clamping pieces can be adjusted; the material positioning device comprises a feeding positioning device and a conveying positioning device, the feeding positioning device and the conveying positioning device are on the same straight line, and the conveying positioning device is positioned between the conveying roller and the adjusting pressing wheel.
6. The utility model provides a lines apparatus for producing based on lines spouts mud machine, includes lines and spouts mud automation line, its characterized in that: the production line comprises the line mud sprayer of claims 1-5, and further comprises a line steering machine, a line transverse leveling machine and a line roller conveyor, wherein the line mud sprayer, the line steering machine, the line transverse leveling machine and the line roller conveyor are sequentially arranged according to a conveying direction, and a drying tunnel is connected to the back of the line mud sprayer.
7. The line production device based on the line mud sprayer of claim 6, characterized in that: the production line also comprises but is not limited to sanding equipment, finish paint spraying equipment, drying equipment and cooling equipment, and the positions of the equipment in the production line are matched with the production process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120446100.2U CN215313434U (en) | 2021-03-02 | 2021-03-02 | Line production device based on line mud spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120446100.2U CN215313434U (en) | 2021-03-02 | 2021-03-02 | Line production device based on line mud spraying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215313434U true CN215313434U (en) | 2021-12-28 |
Family
ID=79582357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120446100.2U Active CN215313434U (en) | 2021-03-02 | 2021-03-02 | Line production device based on line mud spraying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215313434U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570557A (en) * | 2022-02-28 | 2022-06-03 | 娄振华 | Automatic coating machine for building lines |
-
2021
- 2021-03-02 CN CN202120446100.2U patent/CN215313434U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570557A (en) * | 2022-02-28 | 2022-06-03 | 娄振华 | Automatic coating machine for building lines |
| CN114570557B (en) * | 2022-02-28 | 2023-08-22 | 娄振华 | Automatic coating machine for building lines |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN215313434U (en) | Line production device based on line mud spraying machine | |
| CN207222209U (en) | A kind of spray robot | |
| CN206642938U (en) | Automatic paint-spraying machine | |
| CN111282735A (en) | Casing spraying device for computer production | |
| CN105113749A (en) | Production process of inorganic and light decoration boards | |
| CN110665674A (en) | Spraying device of many specifications shower nozzle | |
| CN209156206U (en) | A kind of generator unit shell electrostatic spraying apparatus | |
| CN109648426A (en) | A kind of efficient wooden facing edge-neatening craftwork and edge-neatening apparatus | |
| CN108031627A (en) | A kind of casing of piano UV roll surfaces-roller side integral method | |
| CN110548638A (en) | Intelligent coating integrated equipment for aluminum-plastic panel processing | |
| CN207628667U (en) | A kind of equipment of wood plank side japanning | |
| CN113134458A (en) | Quick-cooling type hot melt glue sprayer capable of achieving multidirectional positioning forming | |
| CN115256910A (en) | Plate cladding production device | |
| CN112844929A (en) | Line production device based on line mud spraying machine and line mud spraying coating process | |
| CN211303567U (en) | Paint spraying device for industrial equipment | |
| CN215843842U (en) | Panel side japanning all-in-one | |
| CN211099915U (en) | Painting device with positioning mechanism for quartz ceramic crucible | |
| CN208865802U (en) | A kind of spray equipment of lighting lamp lever die cast | |
| CN217857481U (en) | Dust collector of panel cladding apparatus for producing | |
| CN110605208A (en) | Intelligent coating processing equipment with automatic cleaning spray head | |
| CN109590873A (en) | A kind of high-precision plate automatic painting drying sanding apparatus | |
| CN102847670A (en) | Surface artificial board surface paint spraying process | |
| CN211587328U (en) | Painting device for computer case production | |
| CN211275178U (en) | Intelligent coating processing equipment with automatic cleaning spray head | |
| CN207628666U (en) | A kind of device of wood plank side roller coating UV paints |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |