JP3734854B2 - Hot air circulation type individual multiple enamel wire baking furnace and method for producing enamel wire using the same - Google Patents

Hot air circulation type individual multiple enamel wire baking furnace and method for producing enamel wire using the same Download PDF

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Publication number
JP3734854B2
JP3734854B2 JP18125095A JP18125095A JP3734854B2 JP 3734854 B2 JP3734854 B2 JP 3734854B2 JP 18125095 A JP18125095 A JP 18125095A JP 18125095 A JP18125095 A JP 18125095A JP 3734854 B2 JP3734854 B2 JP 3734854B2
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Prior art keywords
hot air
zone
baking chamber
temperature
baking
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JP18125095A
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JPH0935556A (en
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広和 伊藤
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THE FURUKAW ELECTRIC CO., LTD.
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THE FURUKAW ELECTRIC CO., LTD.
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Description

【0001】
【発明の属する技術分野】
本発明は、エナメル線製造用の熱風循環式個別多本掛けエナメル線焼付け炉と、それを用いたエナメル線の製造方法に関するものである。
【0002】
【従来の技術】
エナメル線製造用の熱風循環式個別多本掛け焼付け炉は、焼付けチャンバーが熱風循環路の一部で構成され、1本のエナメル塗布線材を焼付けチャンバーの出口端と入口端で方向転換させて繰り返し焼付けチャンバー内を通過させるゾーンが並列に複数設けられているものである。このような個別多本掛け焼付け炉を使用すると、複数本のエナメル線を同時に製造できる。
【0003】
個別多本掛け焼付け炉でエナメル線を製造する場合、焼付けチャンバー内の幅方向の(各ゾーン毎の)温度分布が均一でないと、各ゾーンで製造されたエナメル線(仕上がり線)に色相のバラツキが出る。このため従来の焼付け炉は、焼付けチャンバーへの熱風吹き出し口に各ゾーン毎に風量調節用のダンパーを設け、各ゾーン毎に熱風の量を調節して、複数のゾーンで同時に製造されるエナメル線の色相が一様になるように調節していた。
【0004】
【発明が解決しようとする課題】
しかしながらダンパーによる風量調節だけでは焼付けチャンバー内の幅方向の温度分布を均一にすることが難しく、複数のゾーンで同時に製造されるエナメル線の色相を一様にすることは困難であった。色相のわるいエナメル線は不良品となるので、色相のバラツキは歩留りの低下につながる。
【0005】
本発明の目的は、以上のような問題点に鑑み、焼付けチャンバー内の幅方向の温度分布を均一に調節でき、同時に製造されるエナメル線の色相を一様にすることのできる熱風循環式個別多本掛けエナメル線焼付け炉と、それを用いたエナメル線の製造方法を提供することにある。
【0006】
【課題を解決するための手段】
この目的を達成するため本発明は、焼付けチャンバーが熱風循環路の一部で構成され、1本のエナメル塗布線材を焼付けチャンバーの出口端と入口端で方向転換させて繰り返し焼付けチャンバー内を通過させるゾーンが並列に複数設けられている熱風循環式個別多本掛けエナメル線焼付け炉において、
焼付けチャンバーへの熱風吹き出し口に、各ゾーン毎に、風量調節用のダンパーと熱風補助加熱用の補助ヒーターを設け、
焼付けチャンバー内の熱風吹き出し口付近に各ゾーン毎に温度検出器を設け、
前記ダンパーの風量調節により各ゾーン毎の大まかな温度調節を行うと共に、
前記温度検出器で検出した温度信号を各ゾーン毎にヒーター制御装置に入力し、各ゾーンの温度が均一になるように補助ヒーターの発熱量を制御して、各ゾーン毎の細かな温度調節を行う、
ことを特徴とするものである。
また本発明に係るエナメル線の製造方法は、焼付けチャンバーが熱風循環路の一部で構成され、1本のエナメル塗布線材を焼付けチャンバーの出口端と入口端で方向転換させて繰り返し焼付けチャンバー内を通過させるゾーンが並列に複数設けられている熱風循環式個別多本掛けエナメル線焼付け炉を用いたエナメル線の製造方法において、
焼付けチャンバーへの熱風吹き出し口に、各ゾーン毎に、風量調節用のダンパーと熱風補助加熱用の補助ヒーターを設け、
焼付けチャンバー内の熱風吹き出し口付近に各ゾーン毎に温度検出器を設け、
前記ダンパーの風量調節により各ゾーン毎の大まかな温度調節を行うと共に、
前記温度検出器で検出した温度信号を各ゾーン毎にヒーター制御装置に入力し、各ゾーンの温度が均一になるように補助ヒーターの発熱量を制御して、各ゾーン毎の細かな温度調節を行う、
ことを特徴とするものである。
【0007】
このようにすると、焼付けチャンバー内の幅方向の温度分布を容易に均一にすることができ、複数のゾーンで同時に製造されるエナメル線の色相を一様にすることが可能となる。
【0008】
【発明の実施の形態】
以下、本発明の実施形態を図面を参照して詳細に説明する。図1ないし図3は本発明の一実施形態を示す。図において、11は焼付け炉、13はエナメル塗布線材、15はエナメル塗布線材13が通過する焼付けチャンバー、17は焼付けチャンバー15に熱風を送り込む熱風吹き出し口、19は焼付けチャンバー15から熱風を吸い込む熱風吸い込み口、21は循環チャンバーである。
【0009】
循環チャンバー21内には、空気加熱用の主ヒーター23、熱風を循環させるファン25、触媒27などが設置されている。循環チャンバー21、熱風吹き出し口17、焼付けチャンバー15および熱風吸い込み口19は熱風循環路を構成している。
【0010】
エナメル塗布線材13は、焼付けチャンバー15を通過し、焼付けチャンバー15の出口端のローラー29で方向転換して入口端に戻り、入口端のローラー31で方向転換して再び焼付けチャンバー15を通過するという過程を複数回繰り返して塗料の焼付けが行われ、最終的にはエナメル線となって出て行く。
【0011】
焼付け炉11内には図2に示すように、1本のエナメル塗布線材13を焼付けチャンバー15の出口端と入口端で方向転換させながら繰り返し焼付けチャンバー15内を通過させるゾーン33が並列に複数設けられている。これにより複数本のエナメル塗布線材13の焼付けが同時に行える。
【0012】
本発明は以上のような個別多本掛け焼付け炉11において、熱風吹き出し口17に、各ゾーン33毎に、風量調節用のダンパー35と熱風補助加熱用の補助ヒーター37を設けると共に、熱風吹き出し口17付近の焼付けチャンバー15内に各ゾーン33毎に温度検出器39を設けた点に特徴がある。温度検出器39としては熱電対などを使用することができる。
【0013】
ダンパー35は各ゾーン33毎に熱風吹き出し口17の開口面積を調節して、循環する熱風の量を調節することにより、焼付けチャンバー15内の大まかな温度調節を行うものである。また温度検出器39と補助ヒーター37は各ゾーン33毎に細かな温度調節を行うものである。温度検出器39で検出した温度信号は図3に示すように各ゾーン33毎にヒーター制御装置41に入力され、各ゾーン33の温度が均一になるように補助ヒーター37の発熱量が制御される。
【0014】
したがって各ゾーン33のエナメル塗布線材13は均一に加熱されるので、各ゾーン33で色相の一様なエナメル線を製造することができる。
【0015】
【発明の効果】
以上説明したように本発明によれば、熱風循環式の個別多本掛け焼付け炉で、焼付けチャンバー内の幅方向の温度分布を均一にできるので、複数のゾーンで同時に製造されるエナメル線の色相を一様にすることができ、歩留り向上に顕著な効果がある。
【図面の簡単な説明】
【図1】 本発明の焼付け炉の一実施形態を示す縦断面図。
【図2】 図1のA−A線における断面図。
【図3】 図1のB−B線における断面図。
【符号の説明】
11:焼付け炉
13:エナメル塗布線材
15:焼付けチャンバー
17:熱風吹き出し口
19:熱風吸い込み口
21:循環チャンバー
23:主ヒーター
25:ファン
27:触媒
33:ゾーン
35:ダンパー
37:補助ヒーター
39:温度検出器
41:ヒーター制御装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a hot air circulation type individual multi-ply enamel wire baking furnace for producing enameled wire and a method for producing enameled wire using the same .
[0002]
[Prior art]
In the hot air circulation type individual multiple baking stove for enamel wire production, the baking chamber is composed of a part of the hot air circulation path, and the direction of one enamel coated wire is changed at the outlet end and the inlet end of the baking chamber and repeated. A plurality of zones for passing through the baking chamber are provided in parallel. When such an individual multiple baking oven is used, a plurality of enamel wires can be manufactured simultaneously.
[0003]
When enameled wire is manufactured in an individual multiple baking oven, if the temperature distribution in the width direction (for each zone) in the baking chamber is not uniform, variations in hue will occur in the enameled wire (finished line) manufactured in each zone. coming out. For this reason, conventional baking furnaces are equipped with a damper for adjusting the air volume for each zone at the hot air outlet to the baking chamber, and the amount of hot air is adjusted for each zone, so that the enameled wire manufactured simultaneously in multiple zones The hue of was adjusted to be uniform.
[0004]
[Problems to be solved by the invention]
However, it is difficult to make the temperature distribution in the width direction in the baking chamber uniform only by adjusting the air volume with the damper, and it is difficult to make the hues of the enamel wires manufactured simultaneously in a plurality of zones uniform. Since the enameled wire with poor hue is a defective product, the variation in hue leads to a decrease in yield.
[0005]
In view of the above problems, the object of the present invention is to adjust the temperature distribution in the width direction in the baking chamber uniformly and to make the hue of the enameled wire produced at the same time uniform. An object of the present invention is to provide a multi-stretch enamel wire baking furnace and a method for producing an enamel wire using the same .
[0006]
[Means for Solving the Problems]
In order to achieve this object, according to the present invention, the baking chamber is constituted by a part of the hot air circulation path, and one enameled wire is redirected at the outlet end and the inlet end of the baking chamber and repeatedly passed through the baking chamber. In the hot air circulation type multi-strand enamel wire baking furnace with multiple zones arranged in parallel,
A hot air outlet to the baking chamber, each zone, set the damper and auxiliary heater for hot air auxiliary heating for air-flow control,
A temperature detector is provided for each zone near the hot air outlet in the baking chamber.
Rough temperature adjustment line Utotomoni for each zone by air volume adjustment of the damper,
The temperature signal detected by the temperature detector is input to the heater controller for each zone, the amount of heat generated by the auxiliary heater is controlled so that the temperature of each zone is uniform, and fine temperature adjustment for each zone is performed. Do,
It is characterized by this.
In the enameled wire manufacturing method according to the present invention, the baking chamber is constituted by a part of the hot air circulation path, and the direction of one enamel coated wire is changed between the outlet end and the inlet end of the baking chamber, and the inside of the baking chamber is repeated. In the manufacturing method of the enamel wire using the hot air circulation type individual multi-hung enamel wire baking furnace in which a plurality of zones to be passed are provided in parallel,
At each hot air outlet to the baking chamber, a damper for adjusting the air volume and an auxiliary heater for hot air auxiliary heating are provided for each zone.
A temperature detector is provided for each zone near the hot air outlet in the baking chamber.
While roughly adjusting the temperature for each zone by adjusting the air volume of the damper,
The temperature signal detected by the temperature detector is input to the heater controller for each zone, the amount of heat generated by the auxiliary heater is controlled so that the temperature of each zone is uniform, and fine temperature adjustment for each zone is performed. Do,
It is characterized by this.
[0007]
In this way, the temperature distribution in the width direction in the baking chamber can be easily made uniform, and the hues of enameled wires produced simultaneously in a plurality of zones can be made uniform.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 3 show an embodiment of the present invention. In the figure, 11 is a baking furnace, 13 is an enameled wire, 15 is a baking chamber through which the enameled wire 13 passes, 17 is a hot air outlet that sends hot air into the baking chamber 15, and 19 is hot air suction that draws hot air from the baking chamber 15. The mouth 21 is a circulation chamber.
[0009]
In the circulation chamber 21, a main heater 23 for heating air, a fan 25 for circulating hot air, a catalyst 27, and the like are installed. The circulation chamber 21, the hot air blowing port 17, the baking chamber 15 and the hot air suction port 19 constitute a hot air circulation path.
[0010]
The enameled wire 13 passes through the baking chamber 15, changes direction with the roller 29 at the outlet end of the baking chamber 15, returns to the inlet end, changes direction with the roller 31 at the inlet end, and passes through the baking chamber 15 again. The process is repeated several times, and the paint is baked, and finally it becomes enameled wire.
[0011]
In the baking furnace 11, as shown in FIG. 2, a plurality of zones 33 are provided in parallel in which one enameled wire 13 is repeatedly passed through the baking chamber 15 while changing the direction between the outlet end and the inlet end of the baking chamber 15. It has been. As a result, a plurality of enameled coated wires 13 can be baked simultaneously.
[0012]
In the individual multiple baking stove 11 as described above, the hot air blowing port 17 is provided with a damper 35 for adjusting the air volume and an auxiliary heater 37 for auxiliary hot air heating in each zone 33, and the hot air blowing port. 17 is characterized in that a temperature detector 39 is provided for each zone 33 in the baking chamber 15 near 17. A thermocouple or the like can be used as the temperature detector 39.
[0013]
The damper 35 adjusts the opening area of the hot air outlet 17 for each zone 33 and adjusts the amount of hot air to circulate, thereby roughly adjusting the temperature in the baking chamber 15. Further, the temperature detector 39 and the auxiliary heater 37 perform fine temperature adjustment for each zone 33. The temperature signal detected by the temperature detector 39 is input to the heater control device 41 for each zone 33 as shown in FIG. 3, and the heat generation amount of the auxiliary heater 37 is controlled so that the temperature of each zone 33 becomes uniform. .
[0014]
Therefore, since the enameled wire 13 in each zone 33 is heated uniformly, an enameled wire having a uniform hue can be produced in each zone 33.
[0015]
【The invention's effect】
As described above, according to the present invention, the temperature distribution in the width direction in the baking chamber can be made uniform in the hot air circulation type individual multiple baking furnace, so that the hue of the enameled wire manufactured simultaneously in a plurality of zones Can be made uniform, and there is a remarkable effect in improving the yield.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of a baking furnace according to the present invention.
FIG. 2 is a cross-sectional view taken along line AA in FIG.
FIG. 3 is a cross-sectional view taken along line BB in FIG.
[Explanation of symbols]
11: Baking furnace 13: Enamel coating wire 15: Baking chamber 17: Hot air outlet 19: Hot air inlet 21: Circulating chamber 23: Main heater 25: Fan 27: Catalyst 33: Zone 35: Damper 37: Auxiliary heater 39: Temperature Detector 41: Heater control device

Claims (2)

焼付けチャンバーが熱風循環路の一部で構成され、1本のエナメル塗布線材を焼付けチャンバーの出口端と入口端で方向転換させて繰り返し焼付けチャンバー内を通過させるゾーンが並列に複数設けられている熱風循環式個別多本掛けエナメル線焼付け炉において、
焼付けチャンバーへの熱風吹き出し口に、各ゾーン毎に、風量調節用のダンパーと熱風補助加熱用の補助ヒーターを設け、
焼付けチャンバー内の熱風吹き出し口付近に各ゾーン毎に温度検出器を設け、
前記ダンパーの風量調節により各ゾーン毎の大まかな温度調節を行うと共に、
前記温度検出器で検出した温度信号を各ゾーン毎にヒーター制御装置に入力し、各ゾーンの温度が均一になるように補助ヒーターの発熱量を制御して、各ゾーン毎の細かな温度調節を行う、
ことを特徴とする熱風循環式個別多本掛けエナメル線焼付け炉。
Hot air in which the baking chamber is composed of a part of the hot air circulation path, and a plurality of zones in which one enameled wire is redirected repeatedly through the baking chamber by changing the direction at the outlet end and the inlet end of the baking chamber In circulation type multi-strand enamel wire baking furnace,
A hot air outlet to the baking chamber, each zone, set the damper and auxiliary heater for hot air auxiliary heating for air-flow control,
A temperature detector is provided for each zone near the hot air outlet in the baking chamber.
Rough temperature adjustment line Utotomoni for each zone by air volume adjustment of the damper,
The temperature signal detected by the temperature detector is input to the heater controller for each zone, the amount of heat generated by the auxiliary heater is controlled so that the temperature of each zone is uniform, and fine temperature adjustment for each zone is performed. Do,
This is a hot air circulation type multi-strand enamel wire baking furnace.
焼付けチャンバーが熱風循環路の一部で構成され、1本のエナメル塗布線材を焼付けチャンバーの出口端と入口端で方向転換させて繰り返し焼付けチャンバー内を通過させるゾーンが並列に複数設けられている熱風循環式個別多本掛けエナメル線焼付け炉を用いたエナメル線の製造方法において、  Hot air in which the baking chamber is composed of a part of the hot air circulation path, and a plurality of zones in which one enameled wire is redirected repeatedly at the outlet end and the inlet end of the baking chamber and repeatedly passed through the baking chamber. In the manufacturing method of enameled wire using a circulation type individual multi-hung enameled wire baking furnace,
焼付けチャンバーへの熱風吹き出し口に、各ゾーン毎に、風量調節用のダンパーと熱風補助加熱用の補助ヒーターを設け、  At each hot air outlet to the baking chamber, a damper for adjusting the air volume and an auxiliary heater for hot air auxiliary heating are provided for each zone.
焼付けチャンバー内の熱風吹き出し口付近に各ゾーン毎に温度検出器を設け、  A temperature detector is provided for each zone near the hot air outlet in the baking chamber.
前記ダンパーの風量調節により各ゾーン毎の大まかな温度調節を行うと共に、  While roughly adjusting the temperature for each zone by adjusting the air volume of the damper,
前記温度検出器で検出した温度信号を各ゾーン毎にヒーター制御装置に入力し、各ゾーンの温度が均一になるように補助ヒーターの発熱量を制御して、各ゾーン毎の細かな温度調節を行う、  The temperature signal detected by the temperature detector is input to the heater controller for each zone, the amount of heat generated by the auxiliary heater is controlled so that the temperature of each zone is uniform, and fine temperature adjustment for each zone is performed. Do,
ことを特徴とする熱風循環式個別多本掛けエナメル線焼付け炉を用いたエナメル線の製造方法。  The manufacturing method of the enameled wire using the hot air circulation type individual multi-hanging enameled wire baking furnace characterized by the above-mentioned.
JP18125095A 1995-07-18 1995-07-18 Hot air circulation type individual multiple enamel wire baking furnace and method for producing enamel wire using the same Expired - Fee Related JP3734854B2 (en)

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CN113846324A (en) * 2020-06-26 2021-12-28 广西福煌实业有限公司 Spraying heat production system that heats
KR102446391B1 (en) * 2021-04-02 2022-09-23 주식회사 우진아이엔에스 device for coating of pipe inner surface for semiconductor and display manufacturing equipment
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