CN104808127B - SMD counts labeling and measures all-in-one and measure module - Google Patents
SMD counts labeling and measures all-in-one and measure module Download PDFInfo
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- CN104808127B CN104808127B CN201510128158.1A CN201510128158A CN104808127B CN 104808127 B CN104808127 B CN 104808127B CN 201510128158 A CN201510128158 A CN 201510128158A CN 104808127 B CN104808127 B CN 104808127B
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Abstract
Labeling is counted the invention discloses a kind of SMD and measures all-in-one and measurement module, is measured module and is included the positioner and measurement unit positioned to electronic component to be measured;Measurement unit includes the tester of the component parameters of measurement electronic component, two probes electrically connected respectively with two terminals of tester, and the drive device that two probes of driving together reciprocate between non-test position and test position, electronic component to be measured is accessed in test loop when two probes contact with electronic component to be measured.SMD, which counts labeling measurement all-in-one, includes workbench, printer, man-machine interface and the measurement module being arranged on workbench, carries disk bogey, device systems and FTP client FTP.The invention belongs to surface mounting technology field, and it is the artificial technical problem for carrying out that auto-measuring can not be realized to solve the measurement in the prior art to electronic component, especially suitable for carrying out auto-measuring to electronic component, improves the efficiency and accuracy rate of measurement.
Description
Technical field
The invention belongs to surface mount device (SMD) field, more particularly to a kind of SMD counts labeling and measures all-in-one and amount
Survey module.
Background technology
Carrier band (Carrier Tape) and carrier band disk are mainly used in surface mounting technology field.Carrier band is that one kind is applied to
The band-type product in electronic packaging field, it has specific thickness, is equally spaced in its longitudinal direction for bearing electronics
The hole (also known as pocket) of component and the positioning hole for being indexed positioning.The electronic component can be resistance, electricity
The one of which of appearance, inductance, transistor and diode etc., the electronic component species each born on carrier band are usually single
, and the information such as the specification of electronic component, quantity on reaction carrier band can be attached on the carrier band disk of carrying carrier band when dispatching from the factory
Original tag.Client using carrier band on electronic component before, generally require and it measured and counted, finally according to
Attached to according to the label printing measured and count results processing generation is new on carrier band disk, for being referred to during use.
Existing measurement process, it can not usually be completed with counting and/or printing label on same machine, and
What measurement process was often manually carried out, i.e., operating personnel with two conducting rods being electrically connected respectively with tester by electronics member device
Part is gripped from the carrier band and come out, and by two conducting rods, two end in contact with electronic component respectively, makes the tester
The numerical value of electronic component is measured, the measurement mode for so taking out electronic component, not only operating efficiency is low, it is also possible to
Electronic component is damaged because the control of clip position or clamping dynamics etc. is improper, cause cost to waste.It is also, described to lead
Electric pole is usually that can not stretch into electronic component and carry the gap between hole, even if expecting the conducting rod being made carefully
Thin shape, it is stretched into electronic component and directly contact electronic component both ends with carrying the gap between hole, it is also desirable to
Operating personnel find gap accurately every time, and the electronic component held in carrying is all more small-sized, so measuring every time all
The gap found electronic component accurately and carried between hole is very big to the eyesight demand of operating personnel, and operating efficiency is low, also will be big
The energy of big consumption operating personnel, accelerates work fatigue, error rate is increased.
The content of the invention
Therefore, the technical problems to be solved by the invention are that existing counting and/or printer-labeler can not be realized certainly
Momentum is surveyed, there is provided a kind of SMD that can realize auto-measuring counts labeling and measures all-in-one and measure module.
In order to solve the above technical problems, a kind of of the present invention measures module, comprising
Positioner, electronic component to be measured is positioned;
Measurement unit, include measurement electronic component component parameters tester, two respectively with the tester
The probe of two terminals electrical connections, and two probes of driving together come and go between non-test position and test position and moved
Dynamic drive device, and two probes are when the driving of the drive device is displaced downwardly to the test position, two probes
Contacted in the electronic component access test loop to be measured with the electronic component to be measured.
The a kind of of the present invention measures module, and the drive device includes fixed seat, can extremely be tested along the non-test position
Locality comes and goes the probe base being slidably mounted in the fixed seat, and piston rod connects with the probe base
Connect, pull the probe base to come and go the cylinder slided in the fixed seat, two probes are consolidated installed in the probe
In reservation.
The a kind of of the present invention measures module, and the probe base includes vertical plate, same with the vertical plate respectively
Upper level board, the lower horizontal board of face connection, one end of the piston rod are connected with the upper level board, and the probe is installed on institute
State on lower horizontal board, the vertical plate is provided with the sliding block backwards to provided with upper level board, the one side of lower horizontal board;The fixation
Seat includes the first plate and the second plate in inverted "L" shaped connection, wherein first plate is parallel with the vertical plate, and
One side towards the vertical plate is provided with the guide rail that is engaged with the sliding block, the piston rod through second plate with
The upper level board connection.
The a kind of of the present invention measures module, and the electronic component to be measured is arranged on carrier band, and the positioner includes
Fixed seat is carried, the carrier band fixed seat offers the elongated slot for housing the carrier band, at least two are provided with the elongated slot
It is individual by stretching into the positioning hole on the carrier band and to the locating dowel that is positioned of carrier band;It is also detachable in the carrier band fixed seat
Carrier band cover plate of the gland above the carrier band be installed, it is alternate along the length direction of the carrier band on the carrier band cover plate
Some through holes are formed, and the electronic component that the through hole is adapted for mount in the hole of the carrier band stretches out.
A kind of SMD of the present invention counts labeling and measures all-in-one, including workbench, the printing that is arranged on the workbench
Machine and man-machine interface, in addition to
Above-mentioned measurement module, is arranged on the workbench;
Disk bogey is carried, including is lived apart in disk load bearing unit and the turntable to be measured carrying of the measurement module both sides
Unit, the disk load bearing unit to be measured are used to carry carrier band disk to be measured, and the turntable load bearing unit, which carries, does not place carrier band
Transfer carrier band disk;
And device systems, the device systems and measurement module, printer, man-machine interface and the load plate bogey
Electrically connect, and control the measurement module to measure respectively, the printer print label, the load plate bogey drives it
On carrier band disc spins;
FTP client FTP, the metric data and load to be measured that the measurement module to come to device systems feedback measures
Original tag information on tep reel is contrasted, and according to comparing result, feeds back the first newly-generated label to the device systems
Information or alarm.
A kind of SMD of the present invention counts labeling and measures all-in-one, in addition to is arranged on the workbench and measures the load
The electronic component number taken, and by measured data feedback give the device systems counting module, the client system
Enumeration data and metric data that device systems feedback comes are carried out integrating the second newly-generated label information of generation simultaneously by system
Feed back to the device systems.
A kind of SMD of the present invention counts labeling and measures all-in-one, in addition to is provided with the sub-material carrier band disk for not placing carrier band
Material separating disc load bearing unit, and the transfer carrier band disk cooperation under, by the load on the disk load bearing unit to be measured
After band part is transferred to the sub-material carrier band disk, the cutting knife module of the carrier band is cut off.
The a kind of of the present invention counts labeling measurement all-in-one measure patch calibration method using above-mentioned SMD, comprising
Following steps:
Step 1:Carrier band disk to be measured is positioned over the disk load bearing unit to be measured, and obtained on the carrier band disk to be measured
Original tag information simultaneously feeds back to the device systems;
Step 2:The electronic component in the carrier band to be measured is measured by the measurement module, and number will be measured
According to passing to the device systems;
Step 3:The device systems give the metric data and original tag feedback of the information to the FTP client FTP,
The metric data is compared the FTP client FTP with the original tag information, if error between the two is permitting
Perhaps in error range, the FTP client FTP can generate a first newly-generated label information and feed back to the device systems,
The device systems control the printer to print the first newly-generated label, then the newly-generated label is attached into the carrier band
Disk;If error between the two, not in the range of allowable error, the SMD, which counts labeling measurement all-in-one, can send alarm,
Operating personnel, which will take away, to be measured carrier band and does abnormality processing.
The a kind of of the present invention counts labeling measurement all-in-one to carry out measuring the method for counting labeling using above-mentioned SMD,
Comprise the steps of:
Step 1:Carrier band disk to be measured is positioned over the disk load bearing unit to be measured, and obtained on the carrier band disk to be measured
Original tag information simultaneously feeds back to the device systems;
Step 2:The electronic component in the carrier band to be measured is measured by the measurement module, and number will be measured
According to passing to the device systems;
Step 3:The metric data is fed back to the FTP client FTP, the FTP client FTP pair by the device systems
The metric data is compared with the original tag information, if error between the two not in the range of allowable error,
The SMD, which counts labeling and measures all-in-one, can send alarm, and operator, which will be taken away, to be measured carrier band and do abnormality processing;If two
For error between person in the range of allowable error, the FTP client FTP feeds back to described one signal of device systems, makes described
Device systems control the man-machine interface to show that metric data is normal, and start to shift the carrier band from the carrier band disk to be measured
To transfer carrier band disk, start the counting module in transfer process and count;
Step 4:Enumeration data is transferred to the device systems by the counting module, and the device systems are by the counting
Data feedback gives the FTP client FTP, and the metric data is integrated and generated with enumeration data by the FTP client FTP
One the second newly-generated label information simultaneously feeds back to the device systems, and the device systems control the printer printing second
Newly-generated label;
Step 5:By the carrier band on transfer carrier band disk again backrush to the carrier band disk to be measured;
Step 6:The newly-generated label is attached into the carrier band disk to be measured.
The a kind of of the present invention counts labeling measurement all-in-one to carry out the method for sub-material, comprising following using above-mentioned SMD
Step:
Step 1:Carrier band disk to be measured is positioned in disk load bearing unit to be measured, and obtains the original on the carrier band disk to be measured
Beginning label information is uploaded to the device systems;
Step 2:Sub-material quantity is inputted in the man-machine interface, the device systems generate sub-material label, and control
The carrier band of default sub-material quantity is transferred to from carrier band disk to be measured on transfer carrier band disk;
Step 3:Start cutting knife module and cut off the carrier band;
Step 4:The device systems control the carrier band on the transfer carrier band disk to be fully transferred to the sub-material carrier band disk
On;
Step 5:The device systems control the printer to print the sub-material label;
Step 6:The sub-material label is attached into the sub-material carrier band disk.
The above-mentioned technical proposal of the present invention has advantages below compared with prior art:
(1) in a kind of measurement module of the invention, comprising positioner and measurement unit, the positioner is to electricity to be measured
Sub- component is positioned;The measurement unit include measurement electronic component component parameters tester, two respectively with
The probe of two terminals electrical connection of the tester, and two probes of driving are together in non-test position and test position
The drive device reciprocated between putting, and two probes are displaced downwardly to the test position in the driving of the drive device
When, two probes are contacted with the electronic component to be measured by the electronic component access test loop to be measured;Realize
The automation of the process of measurement, compared to the existing mode manually measured, improves operating efficiency, it also avoid because to electronics
The clip position of component or clamping dynamics control are improper and damage electronic component, reduce error rate, saved manpower and
The cost of component.
(2) in a kind of measurement module of the invention, the carrier band cover plate gland can make the load above the carrier band
Band 10 keeps straight, and coordinates the carrier band fixed seat carrier band is obtained good positioning, to ensure to measure efficiency and amount
Survey the accuracy of result.
(3) it is of the invention it is a kind of measure in module, including workbench, the printer that is arranged on the workbench and man-machine
Interface, in addition to module, carrier band disk bogey, device systems and FTP client FTP are measured, controlled by the device systems
The measurement module measures, and the printer print label, the load plate bogey drives carrier band disc spins thereon, can be with
Measurement and printing label process are completed simultaneously, and realizes the whole automation for measuring printing label process, improve work
Efficiency.
(4) in a kind of measurement module of the invention, while the measurement module, the counting module, the cutting knife are set
Module and the printer, it can make described on a machine while realizing that measurement, counting, sub-material, printing label waited
Journey, the use range and utilization rate and operating efficiency of machine are improved, has saved cost.
Brief description of the drawings
In order that present disclosure is more likely to be clearly understood, specific embodiment and combination below according to the present invention
Accompanying drawing, the present invention is further detailed explanation, wherein
Fig. 1 is that SMD of the present invention counts the stereogram that labeling measures all-in-one;
Fig. 2 is to measure the stereogram that module removes tester part;
Fig. 3 is the stereogram that measurement unit removes tester part;
Fig. 4 is to measure module to remove tester and carry the stereogram of deck portion;
Fig. 5 is that SMD counts the stereogram that labeling measurement all-in-one removes upper case portion;
Fig. 6 is that the SMD comprising sub-material carrier band disk of another appearance style counts the stereogram that labeling measures all-in-one;
Fig. 7 is the stereogram of SMD heavy backup plate, SMD bottom plates and floor.
Reference is expressed as in figure:1- measures module, and 10- is carried, 101- positioning holes, 102- holes, 2- positioners,
20- electronic components to be measured, 21- carrier band fixed seats, 211- elongated slots, 212- locating dowels, 22- carrier band cover plates, 221- through holes, 3- amounts
Survey unit, 30- carrier band disks to be measured, 31- testers, 32- probes, 33- drive devices, 34- fixed seats, the plates of 341- first,
The plates of 342- second, 35- probe bases, 351- vertical plates, the upper level boards of 352-, 353- lower horizontal boards, 36- cylinders, 37- live
Stopper rod, 38- guide rails, 39- sliding blocks, 4- workbench, 40- transfers carrier band disk, 5- printers, 50- sub-materials carrier band disk, the man-machine boundaries of 6-
Face, 60- button switch boxes, 7- carrier band disk bogeys, the color warning lamps of 70- tri-, 71- disk load bearing units to be measured, 72- turntables
Load bearing unit, 73- material separating disc load bearing units, 8- count module, and 80-SMD sinks backup plate, 81-SMD bottom plates, 82- floors, 9- cutting knifes
Module.
Embodiment
Below with reference to accompanying drawing, the present invention is further elaborated using following examples.
Embodiment 1
Refering to Fig. 1 and Fig. 2, the measurement module 1, comprising
Positioner 2, electronic component 20 to be measured is positioned, the electronic component 20 to be measured can be resistance,
Any one of electric capacity, inductance, potentiometer, transformer, triode, diode, IC etc., in the present embodiment preferably the electronics
Component 20 is electric capacity or resistance;
Measurement unit 3, include measurement electronic component 20 component parameters tester 31, two respectively with the test
The probe 32 of two terminals electrical connection of instrument 31, and two probes 32 of driving are together in non-test position and test position
Between the drive device 33 that reciprocates, and two probes 32 are displaced downwardly to the test position in the driving of the drive device 33
When putting, two probes 32 contact with the electronic component 20 to be measured the electronic component 20 to be measured accessing test loop
In.The concrete form of the tester 31 can be a variety of, such as LCR testers, CR testers, in the present embodiment, preferably
The tester is CR testers.
The measurement module 1 of the present invention, suitable for being measured to electronic component 20, is treated by the positioner 2
Survey electronic component 20 to be positioned, then the drive device 33 drives two probes 32 to be moved to the test position simultaneously
Respectively with two end in contact of electronic component 20 to be measured, electronic component 20 to be measured is accessed the test of the tester 31 and return
Road, the tester 31 measure the parameter value of the electronic component 20.The parameter value can be the electronic component 20
Resistance value or capacitance.
The measurement module 1 of the present invention, realizes the automation of measurement process, compared to the existing mode manually measured,
Operating efficiency is improved, it also avoid damaging electronics because improper to the clip position of electronic component 20 or clamping dynamics control
Component 20, reduces error rate, has saved the cost of manpower and component.
The concrete structure of the drive device 33 has a variety of, and the preferred drive device 33 includes fixed seat in the present embodiment
34, the probe base being slidably mounted in the fixed seat 34 can be come and gone along the non-test position to test position direction
35, and piston rod 37 is connected with the probe base 35, pulls the probe base 35 past in the fixed seat 34
The cylinder 36 of slip is returned, two probes 32 are arranged in the probe base 35.
Cooperation refers to Fig. 3, and the fixed seat 34 is provided with guide rail 38 or sliding block in face of the one side of the probe base 35
39, the probe base 35 is correspondingly arranged on sliding block 39 or guide rail 38 in face of the one side of the fixed seat 34.In the present embodiment
In, the fixed seat 34 is provided with guide rail 38 in face of the one side of the probe base 35, and the probe base 35 faces institute
The one side for stating fixed seat 34 is correspondingly arranged on sliding block 39.
When starting the measurement module 1, the piston rod 37 of the cylinder 36 moves reciprocatingly, and drives and the work
The probe base 35 that stopper rod 37 connects is moved back and forth by the sliding block 39 on the guide rail 38, installed in the spy
The probe 32 in pin fixed seat 35 is also with together along the round slip in the non-test position to the test position direction.
Refering to Fig. 3, the probe base 35 includes vertical plate 351, the same face respectively with the vertical plate 351 is connected
Upper level board 352, lower horizontal board 353, one end of the piston rod 37 is connected with the upper level board 352, the probe 32
It is installed on the lower horizontal board 353, the vertical plate 351 is set backwards to provided with upper level board 352, the one side of lower horizontal board 353
It is equipped with the sliding block 39.
The fixed seat 34 includes the first plate 341 and the second plate 342 in inverted "L" shaped connection, wherein described first
Plate 341 is parallel with the vertical plate 351, and is provided with the one side towards the vertical plate 351 and matches with the sliding block 39
The guide rail 38 of conjunction, the piston rod 37 are connected through second plate 342 with the upper level board 352.
Refering to Fig. 2 and Fig. 4, the electronic component 20 to be measured is arranged on carrier band 10, and the positioner 2 includes carrier band
Fixed seat 21, the carrier band fixed seat 21 offer the elongated slot 211 for housing the carrier band 10, set on the elongated slot 211
Have at least two by stretching into the positioning hole 101 on the carrier band 10 and to carrying 10 locating dowels 212 positioned.The load
There is the installation positioning carrier band 10 with fixed seat 21.
Carrier band cover plate 22 of the gland above the carrier band 10, institute are also removably installed in the carrier band fixed seat 21
State it is alternate along the length direction of the carrier band 10 on carrier band cover plate 22 form some through holes 221, and the through hole 221 is adapted to
Electronic component 20 in the hole 102 of the carrier band 10 stretches out.The carrier band gland of cover plate 22 is in the carrier band 10
Top, the carrier band 10 can be made to keep straight, and coordinate the carrier band fixed seat 21 to make the carrier band 10 obtain good determining
Position, to ensure to measure efficiency and the accuracy of measurement.
Refering to Fig. 1 and Fig. 5, a kind of SMD counts labeling and measures all-in-one, including workbench 4, is arranged at the workbench 4
On printer 5 and man-machine interface 6, in addition to
Above-mentioned measurement module 1, it is arranged on the workbench 4;
Disk bogey 7 is carried, including is lived apart in the disk load bearing unit 71 and turntable to be measured of measurement module 1 both sides
Load bearing unit 72, the disk load bearing unit 71 to be measured are used to carry carrier band disk 30 to be measured, and the turntable load bearing unit 72 carries
There is the transfer carrier band disk 40 for not placing carrier band;
And device systems, the device systems carry with measurement module 1, printer 5, man-machine interface 6 and the load plate
Device 7 electrically connects, and controls the measurement module 1 to measure respectively, the print label of printer 5, the load plate carrying dress
Put 7 and drive carrier band disc spins thereon;
FTP client FTP, the metric data measured to the measurement module 1 that comes of device systems feedback and to be measured
Original tag information on carrier band disk 30 is contrasted, and according to comparing result, it is newly-generated to device systems feedback first
Label information or alarm.The FTP client FTP is specifically unrestricted, such as can be MES system, or SFIS systems,
The preferably FTP client FTP is MES system in the present embodiment.
The SMD of the present invention counts labeling and measures all-in-one, controls the measurement module 1 to measure by the device systems,
The print label of printer 5, the load plate bogey 7 drive carrier band disc spins thereon, can complete simultaneously measure with
Printing label process, and the whole automation for measuring printing label process is realized, improve operating efficiency.Further,
The SMD of the present invention counts labeling and measures all-in-one, can also include being arranged on the workbench 4 and measure on the carrier band 10
The number of electronic component 20, and by measured data feedback give the device systems counting module 8, the FTP client FTP
The device systems enumeration data that comes of feedback and metric data integrate the second newly-generated label information of generation and anti-
Feed the device systems.The counting module 8 equally electrically connects with the device systems, and is controlled by the device systems
System.Counting module 8 concrete form can be a variety of, preferably parts counter in the present embodiment.
Cooperation refers to Fig. 6, and SMD of the invention counts labeling and measures all-in-one, also further can include being provided with not putting
The material separating disc load bearing unit 73 of the sub-material carrier band disk 50 of carrier band 10 is put, and under the cooperation of transfer carrier band disk 40, by institute
State after the part of the carrier band 10 on disk load bearing unit 71 to be measured is transferred to sub-material carrier band disk 50, cut off the carrier band 10
Cutting knife module 9.The cutting knife module 9 equally electrically connects with the device systems, and is controlled by the device systems.
In addition, being counted in the SMD, the measurement module 1, the counting module are set simultaneously on labeling measurement all-in-one
8th, the cutting knife module 9 and the printer 5, it can make the carrier band 10 on a machine while realize measurement, counting, divide
The processes such as material, printing label, the use range and utilization rate and operating efficiency of machine are improved, has saved cost.
Refering to Fig. 1 and Fig. 5, SMD of the invention counts labeling measurement all-in-one and is also installed on the workbench 4 including one
On button switch box 60, comprising measuring module button, counting module button and cutting knife module button, control the amount respectively
Survey module, the startup for counting module and the cutting knife module.Therefore, operating personnel both can by the man-machine interface 6,
Can also by each button on the button switch box 60, come realize to the measurement module, the counting module and
The startup and closing of the cutting knife module.
The SMD of the present invention, which counts labeling measurement all-in-one, also includes three color warning lamps 70, is measured when the SMD counts labeling
When all-in-one sends alarm, the three colors warning lamp 70 can be bright, has warning function.
The SMD of the present invention counts labeling and measured in all-in-one, the measurement module 1, the counting module 8, the cutting knife
The specific set-up mode of module 9 and carrier band disk bogey 7 has a variety of, refering to Fig. 1, Fig. 5 and Fig. 7, preferably exists in the present embodiment
SMD is vertically installed with the workbench 4 and sinks backup plate 80, offers the groove to differ in size above, it is the measurement module 1, described
Count module 8 and the cutting knife module 9 is inserted into the groove of the heavy backup plates 80 of the SMD.The He of disk load bearing unit 71 to be measured
The turntable load bearing unit 72 is separately positioned on the both sides of the heavy backup plates 80 of the SMD, the cutting knife module 9 and the count module
Group 8 between the disk load bearing unit 71 to be measured and the turntable load bearing unit 72, positioned at described cut by the measurement module 1
Between cutting die group 9 and the counting module 8.The material separating disc load bearing unit 73 is arranged at the position of the top of counting module 8.
The setting of the heavy backup plates 80 of the SMD so that the measurement module 1, the counting module 8, the cutting knife module 9 and carrier band disk are held
Carry and put 7 and can realize operation in perpendicular, the process such as the measurement of the carrier band 10, counting, sub-material is easy to observe
And monitoring.
Horizontal SMD bottom plates 81 can also be further fixedly installed on the workbench 4, the SMD sinks backup plate 80
Bottom is fixedly connected with the SMD bottom plates 81, is sunk in the SMD and two ribs are connected between backup plate 80 and the SMD bottom plates 81
Plate 82.The setting of the SMD bottom plates 81 and the floor 82, the SMD is set to sink installation of the backup plate 80 on the workbench more
It is firm, ensure the work accuracy of each work module thereon.
A kind of above-mentioned SMD of application of the invention counts labeling and measures all-in-one measure patch calibration method, comprising following
Step:
Step 1:Carrier band disk 30 to be measured is positioned over the disk load bearing unit 71 to be measured, and by either scans or
The other modes such as CCD scannings obtain the original tag information on the carrier band disk 30 to be measured and feed back to the device systems;
Step 2:The carrier band 10 is pulled in the elongated slot 21 of the carrier band fixed seat 21, and coordinates the carrier band lid
Plate 22 is positioned to the carrier band 10, and then the module 1 that measures is carried out to the electronic component 20 in the carrier band 1 to be measured
Measure, and metric data is passed into the device systems;
Step 3:The device systems give the metric data and original tag feedback of the information to the FTP client FTP,
The metric data is compared the FTP client FTP with the original tag information, if error between the two is permitting
Perhaps in error range, the FTP client FTP can generate a first newly-generated label information and feed back to the device systems,
The device systems control the printer 5 to print the first newly-generated label, then the newly-generated label is attached into described treat
Survey carrier band disk 30;If error between the two, not in the range of allowable error, the SMD counts labeling measurement all-in-one and can sent out
Go out alarm, operating personnel, which will take away, to be measured carrier band 10 and do abnormality processing.In the present embodiment, the described first newly-generated label
Unique identifier is included in information.
Usually, 1 requirement of module is measured described in step 2 and surveys an electronic component 20.
The present invention is a kind of to count labeling measurement all-in-one to carry out measuring the method for counting labeling using above-mentioned SMD, comprising
Following steps:
Step 1:Carrier band disk 30 to be measured is positioned over the disk load bearing unit 71 to be measured, and by either scans or
The other modes such as CCD scannings obtain the original tag information on the carrier band disk 30 to be measured and feed back to the device systems;
Step 2:The carrier band 10 is pulled in the elongated slot 21 of the carrier band fixed seat 21, and coordinates the carrier band lid
Plate 22 is positioned to the carrier band 10, and then the module that measures is carried out to the electronic component 20 in the carrier band 10 to be measured
Measure, and metric data is passed into the device systems;
Step 3:The metric data is fed back to the FTP client FTP, the FTP client FTP pair by the device systems
The metric data is compared with the original tag information, if error between the two not in the range of allowable error,
The SMD, which counts labeling and measures all-in-one, can send alarm, and operator, which will be taken away, to be measured carrier band 10 and do abnormality processing;If
For error between the two in the range of allowable error, the FTP client FTP feeds back to described one signal of device systems, makes institute
Stating device systems controls the man-machine interface 6 to show that metric data is normal, and starts to carry 10 from the carrier band to be measured by described
Disk 30 is transferred to the transfer carrier band disk 40, starts the counting module 8 in transfer process and counts;In the present embodiment, it is
One end of the carrier band is first pulled to the transfer and carries disk 40 and fixed, then is started by the man-machine interface 6 described to be measured
The rotation of disk load bearing unit 71 and the turntable load bearing unit 72, the carrier band is gradually shifted from the carrier band disk 30 to be measured
The transfer carries disk 40;
Step 4:Enumeration data is transferred to the device systems by the counting module 8, and the device systems are by the meter
Number data feedback gives the FTP client FTP, and the metric data and enumeration data are integrated and given birth to by the FTP client FTP
Into a second newly-generated label information and the device systems are fed back to, the device systems control the printer 5 to print
Second newly-generated label;In the present embodiment, unique identifier is included in the described second newly-generated label information,;
Step 5:The disk load bearing unit 71 to be measured and the turntable load bearing unit 72 are started by the man-machine interface 6
Rotation, by the transfer carry disk 40 on carrier band 10 again backrush to it is described it is to be measured carrier band disk 30;
Step 6:The newly-generated label is attached into the carrier band disk 30 to be measured.
The present invention is a kind of to count labeling measurement all-in-one to carry out the method for sub-material using above-mentioned SMD, comprises the steps of:
Step 1:Carrier band disk 30 to be measured is positioned in disk load bearing unit 71 to be measured, and obtains the carrier band disk 30 to be measured
On original tag information be uploaded to the device systems;
Step 2:Sub-material quantity is inputted in the man-machine interface 6, the device systems generate sub-material label, and control
The carrier band 10 of default sub-material quantity is transferred to from carrier band disk 30 to be measured on transfer carrier band disk 40;In the present embodiment, it is first will
One end of the carrier band is pulled to the transfer carrier band disk 40 and fixed, then starts the disk to be measured by the man-machine interface 6 and hold
The rotation of carrier unit 71 and the turntable load bearing unit 72, by the carrier band 10 of default sub-material quantity from it is described it is to be measured carrier band disk 30
Gradually shift the transfer carrier band disk 40;In the present embodiment, unique identifier is included in the sub-material label;
Step 3:Start cutting knife module 9 and cut off the carrier band 10;
Step 4:The device systems control the carrier band 10 on the transfer carrier band disk 40 to be fully transferred to the sub-material and carried
On tep reel 50;In the present embodiment, it is that one end of the carrier band is first pulled to the sub-material carrier band disk 50 and fixed, then passes through institute
State the rotation that man-machine interface 6 starts the material separating disc load bearing unit 73 and the turntable load bearing unit 72, the transfer carrier band
Carrier band on disk 40 is fully transferred to the sub-material carrier band disk 50;
Step 5:The device systems control the printer 5 to print the sub-material label;
Step 6:The sub-material label is attached into the sub-material carrier band disk 50.
Embodiment 2
The SMD of the present invention counts labeling and measured in all-in-one, the measurement module 1, the counting module 8, the cutting knife
The specific set-up mode of module 9 and carrier band disk bogey 7 has a variety of, and another set-up mode is provided in the present embodiment.
Boss (not shown), measurement module 1, the counting module 8 and the cutting knife module 9 are fixedly mounted on the workbench 4
Be installed in the boss is in the disk load bearing unit 71 to be measured and the turntable load bearing unit 72 on horizontal upper surface
It is arranged on the workbench 4 and the boss both sides of living apart, the material separating disc load bearing unit 73 is arranged on the workbench 4
It is and between the disk load bearing unit 71 to be measured and the turntable load bearing unit 72 and relative with the boss.The boss
Setting so that the measurement module 1, the counting module 8, the cutting knife module 9 and carrier band disk bogey 7 can be real
The operation of present horizontal plane.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right
For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or
Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or
Among changing still in the protection domain of the invention.
Claims (9)
1. one kind measures module, it is characterised in that:Comprising
Positioner (2), electronic component to be measured (20) is positioned;
Measurement unit (3), include measurement electronic component (20) component parameters tester (31), two respectively with the survey
Try the probe (32) of two terminals electrical connection of instrument (31), and two probes (32) of driving together in non-test position and
The drive device (33) reciprocated between test position, and two probes (32) are under the driving of the drive device (33)
When moving to the test position, two probes (32) are contacted with the electronic component (20) to be measured by the electronics member to be measured
In device (20) access test loop;
The electronic component to be measured (20) is arranged on carrier band (10), and the positioner (2) includes carrier band fixed seat (21),
The carrier band fixed seat (21) offers the elongated slot (211) for housing the carrier band (10), is provided with the elongated slot (211)
At least two by stretching into the positioning hole (101) on the carrier band (10) and to carrier band (10) locating dowel (212) for being positioned;
Carrier band cover plate (22) of the gland above the carrier band (10) is also removably installed on the carrier band fixed seat (21), it is described
It is alternate along the length direction of the carrier band (10) on carrier band cover plate (22) to form some through holes (221), and the through hole
(221) electronic component (20) being adapted for mount in the hole (102) of the carrier band (10) stretches out.
2. measurement module according to claim 1, it is characterised in that:The drive device (33) includes fixed seat (34),
The probe base being slidably mounted in the fixed seat (34) can be come and gone along the non-test position to test position direction
(35), and piston rod (37) is connected with the probe base (35), pulls the probe base (35) in the fixation
The cylinder (36) slided is come and gone on seat (34), two probes (32) are arranged in the probe base (35).
3. measurement module according to claim 2, it is characterised in that:The probe base (35) includes vertical plate
(351) upper level board (352), the lower horizontal board (353), being connected respectively with the same face of the vertical plate (351), the piston
One end of bar (37) is connected with the upper level board (352), and the probe (32) is installed on the lower horizontal board (353), institute
State vertical plate (351) and be provided with sliding block (39) backwards to provided with upper level board (352), the one side of lower horizontal board (353);The fixation
Seat (34) include in inverted "L" shaped connection the first plate (341) and the second plate (342), wherein first plate (341) and
The vertical plate (351) is parallel, and the one side towards the vertical plate (351) is provided with what is be engaged with the sliding block (39)
Guide rail (38), the piston rod (37) are connected through second plate (342) with the upper level board (352).
4. a kind of SMD counts labeling and measures all-in-one, including workbench (4), the printer that is arranged on the workbench (4)
And man-machine interface (6) (5), it is characterised in that:Also include
It is as claimed in claim 1 to measure module (1), it is arranged on the workbench (4);
Disk bogey (7) is carried, including disk load bearing unit (71) to be measured and the transfer in described measurement module (1) both sides of living apart
Disk load bearing unit (72), the disk load bearing unit (71) to be measured are used to carry carrier band disk (30) to be measured, and the turntable carrying is single
First (72) carry the transfer carrier band disk (40) for not placing carrier band (10);
And device systems, the device systems are held with measurement module (1), printer (5), man-machine interface (6) and the load plate
Carry and put (7) and electrically connect, and control the measurement module (1) to measure respectively, printer (5) print label, the load
Disk bogey (7) drives carrier band disc spins thereon;
FTP client FTP, the metric data and load to be measured that the measurement module (1) to come to device systems feedback measures
Original tag information on tep reel (30) is contrasted, and according to comparing result, it is newly-generated to device systems feedback first
Label information or alarm.
5. SMD according to claim 4 counts labeling and measures all-in-one, it is characterised in that:Also include being arranged at the work
Make to measure electronic component (20) number on the carrier band (10) on platform (4), and give measured data feedback to the equipment
The counting module (8) of system, the FTP client FTP enter the enumeration data and metric data that device systems feedback comes
Row integrates the second newly-generated label information of generation and feeds back to the device systems.
6. the SMD according to claim 4 or 5 counts labeling and measures all-in-one, it is characterised in that:Also include being provided with not putting
Put the material separating disc load bearing unit (73) of the sub-material carrier band disk (50) of carrier band (10), and the cooperation in transfer carrier band disk (40)
Under, after the carrier band (10) on the disk load bearing unit (71) to be measured is partly transferred into the sub-material carrier band disk (50), cut
The cutting knife module (9) of the disconnected carrier band (10).
7. a kind of SMD using any one of claim 4-6 counts labeling and measures all-in-one to carry out measuring labeling
Method, it is characterised in that comprise the steps of:
Step 1:Carrier band disk (30) to be measured is positioned over the disk load bearing unit (71) to be measured, and obtains the carrier band disk to be measured
(30) original tag information on simultaneously feeds back to the device systems;
Step 2:The electronic component (20) in the carrier band (1) to be measured is measured by the measurement module (1), and will
Metric data passes to the device systems;
Step 3:The device systems give the metric data and original tag feedback of the information to the FTP client FTP, described
The metric data is compared FTP client FTP with the original tag information, if error between the two is allowing to miss
In poor scope, the FTP client FTP can generate a first newly-generated label information and feed back to the device systems, described
Device systems control the printer (5) to print the first newly-generated label, then the newly-generated label are attached to described to be measured
Carry disk (30);If error between the two, not in the range of allowable error, the SMD counts labeling measurement all-in-one and can sent out
Go out alarm, operating personnel, which will take away, to be measured carrier band (10) and do abnormality processing.
8. a kind of SMD using described in claim 5 or 6 counts labeling and measures all-in-one to carry out measuring the side for counting labeling
Method, it is characterised in that comprise the steps of:
Step 1:Carrier band disk (30) to be measured is positioned over the disk load bearing unit (71) to be measured, and obtains the carrier band disk to be measured
(30) original tag information on simultaneously feeds back to the device systems;
Step 2:The electronic component (20) in the carrier band (10) to be measured is measured by the measurement module, and will amount
Survey data transfer and give the device systems;
Step 3:The metric data is fed back to the FTP client FTP by the device systems, and the FTP client FTP is to described
Metric data is compared with the original tag information, described if error between the two is not in the range of allowable error
SMD, which counts labeling and measures all-in-one, can send alarm, and operator, which will be taken away, to be measured carrier band (10) and do abnormality processing;If two
For error between person in the range of allowable error, the FTP client FTP feeds back to described one signal of device systems, makes described
Device systems control the man-machine interface (6) to show that metric data is normal, and start carry (10) from the load to be measured
Tep reel (30) is transferred to the transfer carrier band disk (40), starts the counting module (8) in transfer process and counts;
Step 4:Enumeration data is transferred to the device systems by the counting module (8), and the device systems are by the counting
Data feedback gives the FTP client FTP, and the metric data is integrated and generated with enumeration data by the FTP client FTP
One the second newly-generated label information simultaneously feeds back to the device systems, and the device systems control printer (5) printing
Second newly-generated label;
Step 5:By the carrier band (10) on transfer carrier band disk (40) again backrush to the carrier band disk (30) to be measured;
Step 6:The newly-generated label is attached into the carrier band disk (30) to be measured.
9. a kind of SMD using described in claim 6 counts labeling and measures all-in-one to carry out the method for sub-material, it is characterised in that
Comprise the steps of:
Step 1:Carrier band disk (30) to be measured is positioned in disk load bearing unit (71) to be measured, and obtains the carrier band disk to be measured
(30) the original tag information on is uploaded to the device systems;
Step 2:The input sub-material quantity in the man-machine interface (6), the device systems generate sub-material label, and control pre-
If the carrier band (10) of sub-material quantity is transferred on transfer carrier band disk (40) from carrier band disk (30) to be measured;
Step 3:Start cutting knife module (9) the cut-out carrier band (10);
Step 4:The device systems control the carrier band (10) on the transfer carrier band disk (40) to be fully transferred to the sub-material and carried
On tep reel (50);
Step 5:The device systems control the printer (5) to print the sub-material label;
Step 6:The sub-material label is attached into the sub-material carrier band disk (50).
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CN105690995B (en) * | 2016-01-27 | 2017-05-31 | 深圳市宝尔威精密机械有限公司 | SMT material strips count ink jet numbering machine automatically |
CN106743907B (en) * | 2016-11-14 | 2018-05-11 | 苏州工业园区立宇科技有限公司 | SMT producing lines based on material strip radius identification technology move back the automatical and efficient point material machine of work |
CN107253226B (en) * | 2017-07-18 | 2022-11-29 | 成都世源频控技术股份有限公司 | Electronic component distributing device and control method thereof |
CN108761301A (en) * | 2018-08-03 | 2018-11-06 | 天津必利优科技发展有限公司 | A kind of SMD crystal mechanism for testing |
CN111039061B (en) * | 2019-12-27 | 2021-09-07 | 中国电子科技集团公司第十三研究所 | SMD material distributing machine |
CN111366811B (en) * | 2020-03-19 | 2022-06-21 | 北京广利核系统工程有限公司 | Integrated automatic inspection device and method for electronic components |
CN113562263B (en) * | 2021-07-22 | 2022-12-27 | 东莞市川利制鞋机械有限公司 | Full-automatic intelligent scanning packaging production line |
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