CN104804774B - A kind of method and apparatus for preparing combustion gas as raw material with dirty coal - Google Patents

A kind of method and apparatus for preparing combustion gas as raw material with dirty coal Download PDF

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CN104804774B
CN104804774B CN201510189127.7A CN201510189127A CN104804774B CN 104804774 B CN104804774 B CN 104804774B CN 201510189127 A CN201510189127 A CN 201510189127A CN 104804774 B CN104804774 B CN 104804774B
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temperature
unit
gas
combustion gas
ash
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CN104804774A (en
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裴培
王其成
吴道洪
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Shenwu Technology Group Corp Co Ltd
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Beijing Shenwu Environmental and Energy Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/463Gasification of granular or pulverulent flues in suspension in stationary fluidised beds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/466Entrained flow processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
    • C10J3/482Gasifiers with stationary fluidised bed
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/48Apparatus; Plants
    • C10J3/485Entrained flow gasifiers
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/54Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • C10J3/54Gasification of granular or pulverulent fuels by the Winkler technique, i.e. by fluidisation
    • C10J3/56Apparatus; Plants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/80Other features with arrangements for preheating the blast or the water vapour
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/72Other features
    • C10J3/82Gas withdrawal means
    • C10J3/84Gas withdrawal means with means for removing dust or tar from the gas
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0903Feed preparation
    • C10J2300/0906Physical processes, e.g. shredding, comminuting, chopping, sorting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0913Carbonaceous raw material
    • C10J2300/093Coal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0956Air or oxygen enriched air
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J2300/00Details of gasification processes
    • C10J2300/09Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
    • C10J2300/0953Gasifying agents
    • C10J2300/0973Water
    • C10J2300/0976Water as steam

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Industrial Gases (AREA)

Abstract

The present invention relates to a kind of method for preparing combustion gas as raw material with dirty coal.The invention further relates to a kind of device for preparing combustion gas as raw material with dirty coal, described device includes the pretreatment unit, gasification gas making unit, high-temperature fuel gas dust removing units, high-temperature fuel gas waste heat recovery unit, combustion gas dust removing units, combustion gas cooling unit and the gas desulfurization unit that are linked in sequence successively, and described device still further comprises high-temperature fuel gas waste heat recovery unit.The apparatus and method that the present invention is provided utilize the technology such as technology and two-stage gasifier by fully reclaiming residue after gasifying, high-temperature gas multi-stage heat, solve the problems, such as bad adaptability of the existing combustion gas technology of preparing to dirty coal raw material, simultaneously can reduces cost, reduce pollutant emission, energy utilization rate and system thermal efficiency are improved, and then realizes extensive, the efficient utilization of this resource inferior of dirty coal.

Description

A kind of method and apparatus for preparing combustion gas as raw material with dirty coal
Technical field
The present invention relates to combustion-gas jet test field, and in particular to the method and apparatus for preparing combustion gas as raw material with coal ash high.
Background technology
China is coal production big country of the world, produces coal per year more than 1,000,000,000 tons.Coal is main energy sources of China and important Industrial chemicals.Content of ashes is universal higher in China's coal, and changes greatly, and the special low culm whole nation of the ash content less than 10% only accounts for spy 17% or so of bright reserves, it is clear that improve the utilization rate of coal resources, the especially utilization rate of ash coal are to development China National economy is significant.But pit ash is high, freight volume and freight charges can be increased.In burning, ash content is higher, and the thermal efficiency is got over It is low, and smoke discharge amount and slag amount can be increased, the coal-fired pollution to air of aggravation.During coking, cleans ash is higher, coke Ash content it is higher, the coke ratio of ironmaking is increased by, and the capacity factor of a blast furnace is just reduced, produce iron reduce.If can be by this part Ash coal cleaning, the clean gas that are converted into efficiently, inexpensive are used for industrial production or domestic fuel then to low-quality coal resources Efficiently utilize, positive facilitation is played in reduction environmental pollution.
Current coal gas technology mainly includes fixed bed, fluid bed and entrained flow bed gasification technology.But for dirty coal (ash Divide content>25%) utilization aspect, for current technology, air-flow bed technique is influenceed by the factor such as slag tap and oxygen consumption, Also there is certain difficulty to the gasification of ash coal;Although pressurization static bed gasification technology can process dirty coal, it is to bed The uniformity of layer, gas permeability requirements are higher, thus limit raw material range, can only process a part of satisfactory block ash high Coal, while such gasification needs to consume a large amount of chilled waters, sewage purification is increased in water containing material demands such as tar, phenol, ammonia Link, therefore increase investment and raw materials consumption.Although fluidized gasification technology is not state-of-the-art gasification technology, vapor pressure Do not increase, but be relatively adapted to prepare combustion gas using dirty coal yet.But existing fluidized gasification technology is in treatment dirty coal process In a series of problem is still present.Such as, the heat increase that the fusing of content of ashes increase lime-ash absorbs, in order to ensure that gasification furnace is suitable Sharp deslagging and the heat balance of gasification furnace is maintained, it is necessary to increase oxygen amount come more carbon atoms that burn, therefore, the oxygen of gasification system Consumption and coal consumption increase.Ash content often increases by 1% under same gasification condition, and oxygen consumption increases 0.7-0.8%, and coal consumption increases 1.3- 1.5%.The sensible heat of dreg removing system lime-ash is excluded with lime-ash, and this partial heat cannot be recycled, and the increase of bed drain purge increases The big heat loss of system, reduces high steam yield, while lime-ash Quench consumption Quench water is big, aggravation lock hopper heat is negative Lotus.Therefore, equipment maintenance cost, deslagging traffic expense increase when ash content is high in raw coal, so as to increase enterprise's production capacity and energy consumption.
The content of the invention
The present invention is for the technical problem during the utilization of above-mentioned dirty coal, the method for proposing to prepare combustion gas using dirty coal And device, using dirty coal itself content of ashes it is high the characteristics of abundant recovery system heat and then realize dirty coal cleaning, high Effect prepares the purpose of purified gas.The technology has that adaptability to raw material is wide, treating capacity big, efficiency of carbon con version and the thermal efficiency are high, pollution-free Energy consumption is small, simple to operate, low cost the features such as.
It is an object of the invention to provide one kind with dirty coal as raw material, low cost, cleaning, efficient combustion gas is prepared Method.The present invention is solved by fully reclaiming residue after gasifying, high-temperature gas multi-stage heat using technology and two-stage gasifier technology The problem of bad adaptability of the existing combustion gas technology of preparing to dirty coal raw material, at the same can reduces cost, reduce pollutant emission, carry High energy source utilization rate and system thermal efficiency, and then realize extensive, the efficient utilization of this resource inferior of dirty coal.
Specifically, the described method comprises the following steps:
(I) dirty coal is taken, successively after crushing and screening is pre-processed, particle of the particle diameter more than 6mm is obtained and is less than total amount 3% Gasified raw material;
(II) gasified raw material carries out one-level, two grades of pyrolytic gasifications in the presence of gasifying agent, successively, obtain final product high-temperature fuel gas and Hot lime-ash;
Hot lime-ash carries out heat exchange with cold water is softened, and obtains water at low temperature;After lime-ash after heat exchange is further cooled to room temperature, Obtain final product cold lime-ash;
(III) high-temperature fuel gas are carried out into high-temperature dust removal, removes flying dust, obtain final product the high-temperature fuel gas of primary purification;
(IV) high-temperature fuel gas of primary purification are carried out with air at room temperature, saturated vapor, high-temperature water and water at low temperature successively many Level heat exchange, obtains final product low temperature combustion gas;
After the high-temperature fuel gas of the primary purification carry out heat exchange with air at room temperature, high temperature air is also obtained, as step (II) gasifying agent is used;
Meanwhile, step (II) gained water at low temperature inversely participates in the multistage heat exchange, and high-temperature water, saturated vapor are obtained successively And superheated steam, the superheated steam uses as step (II) described gasifying agent;
(V) after low temperature combustion gas being removed into fine solid particle, cooling, desulfurizing and purifying, net combustion gas is obtained final product.
The high-temperature fuel gas of step (II) gained after two-stage pyrolytic gasification are gaseous state, and remaining lime-ash is solid-state, high temperature combustion Gas is with lime-ash because property difference can natural separation.In the high-temperature fuel gas, tiny solid granular dust is mixed with, that is, be not pyrolyzed The flying dust of gasification from high-temperature fuel gas, it is necessary to remove flying dust by step (III).
Methods described can also include recycling step (III) gained flying dust, specially:Flying dust is made again Gas.
The temperature of step (II) described gasifying agent is 500~650 DEG C;The temperature of the one-level pyrolytic gasification is 850~950 DEG C, two grades of temperature of pyrolytic gasification are 950~1100 DEG C.
Used as a kind of preferred scheme, the temperature of step (II) described gasifying agent is 650 DEG C;The temperature of the one-level pyrolytic gasification It is 850 DEG C to spend, and two grades of temperature of pyrolytic gasification are 950~1050 DEG C.
Step (IV) the multistage heat exchange is specially:By the high-temperature fuel gas of primary purification successively with air at room temperature, 150~ 200 DEG C of saturated vapor, 95~200 DEG C of high-temperature water and 60~100 DEG C of water at low temperature carry out multistage heat exchange, and temperature is obtained successively It is 150 to spend combustion gas, the combustion gas that temperature is 250~300 DEG C that the combustion gas for 650~750 DEG C, temperature are 450~500 DEG C and temperature ~200 DEG C of low temperature combustion gas.Meanwhile, the water at low temperature of 60~100 DEG C of step (II) gained inversely participates in step (IV) described multistage Heat exchange, obtains 95~200 DEG C of high-temperature water, 150~200 DEG C of saturated vapor and 500~650 DEG C of superheated steam successively, The superheated steam is used as step (II) described gasifying agent.
Meanwhile, the air of step (IV) described room temperature is carried out by the high-temperature fuel gas with 950~1100 DEG C of primary purification After heat exchange, 500~650 DEG C of air is also obtained, the pyrolytic gasification of step (II) can be used for as gasifying agent.
Step (V) the low temperature combustion gas cooling, to be cooled to 20~50 DEG C.
Present invention also offers a kind of device for preparing combustion gas as raw material with dirty coal, described device includes sequentially connecting successively Pretreatment unit, gasification gas making unit, high-temperature fuel gas dust removing units, high-temperature fuel gas waste heat recovery unit, the combustion gas dedusting list for connecing Unit, combustion gas cooling unit and gas desulfurization unit.
The pretreatment unit includes connected breaker and screening plant.Breaker is provided with the charging of dirty coal Mouthful.
The gasification gas making unit includes gas unit processed.The one-level gasifier and two grades being connected are included in the gas unit processed Gasifier;The one-level gasifier is connected with screening plant.
Described high-temperature fuel gas dust removing units include high-temperature dust removal unit, and are connected with two grades of gasifiers of gas unit processed. High-temperature cyclone dust extractor is included in high-temperature dust removal unit.According to being actually needed for dedusting, the high-temperature cyclone dust extractor can be One-level or the multistage of series connection, series are higher, and efficiency of dust collection is higher.
The high-temperature fuel gas waste heat recovery unit includes the air preheater being linked in sequence successively, superheated steam unit, satisfies With steam unit and economizer.
The combustion gas dust removing units include nonaqueous dust cleaner.
The combustion gas cooling unit includes indirect cooler.
The gas desulfurization unit includes desulfurizer, and the desulfurizer is provided with purified gas outlet.
Raw material dirty coal sequentially pass through breaker, screening plant, gas unit processed, high-temperature dust removal unit, air preheater, After superheated steam unit, saturated vapor unit, economizer, nonaqueous dust cleaner, indirect cooler and desulfurizer, you can obtain Clean combustion gas.
In order to realize recycling for waste material, high-temperature dust removal unit can also be by flying dust circulating line and gas unit phase processed Even, so as to realize the circulation pyrolytic gasification to flying dust.
In order to improve energy utilization rate and system thermal efficiency, air preheater can also set air inlet, and pass through Air gasification agent pipeline is connected with gas unit processed.The air of room temperature is passed through air preheater, through heat exchange after, resulting heat Air can be passed through gas unit processed as gasifying agent.
In order to improve energy utilization rate and system thermal efficiency, described device can further include high-temperature ash waste heat and return Unit is received, the high temperature recrement waste heat recovery unit may include lime-ash cooling unit.
The lime-ash cooling unit is provided with cold lime-ash outlet;Gas unit processed can also be cold by lime-ash cooling pipe and lime-ash But unit is connected.After lime-ash cooling, take out, be capable of achieving the sustainable utilization of waste material.
The lime-ash cooling unit may further be provided the water inlet for softening cold water, and by steam gasification agent pipeline, Successively via economizer, saturated vapor unit and superheated steam unit, it is connected with gas unit processed.
The method for preparing clean fuel gas of the present invention, the device that can be provided using the present invention is realized.
The method of the invention can be more preferably:
(I) dirty coal is taken, after being pre-processed through breaker and screening plant successively, particle of the particle diameter more than 6mm is obtained few In the gasified raw material of total amount 1%;
(II) step (I) gained gasified raw material is passed through gas unit processed, through the one-level gas that temperature in gas unit processed is 850 DEG C Change device, be pyrolyzed in the presence of gasifying agent;By gained pyrolysis gas and remaining solid material be together passed through temperature for 950~ 1050 DEG C of two grades of gasifiers, fully gasify in the presence of gasifying agent, obtain final product 900~950 DEG C high-temperature fuel gas and 920~ 980 DEG C of lime-ash;
The lime-ash is passed through lime-ash cooling unit by lime-ash cooling pipe, and heat exchange is carried out with softening cold water therein; After lime-ash is cooled to room temperature, take out, obtain final product cold lime-ash, outward transport is used as building materials;
(III) step (II) gained high-temperature fuel gas are passed through high-temperature dust removal unit, by the one-level in high-temperature dust removal unit Or multistage high-temperature cyclone dust extractor, flying dust is removed, obtain final product the high-temperature fuel gas of the primary purification that temperature is 900~950 DEG C;
The flying dust is passed through gas unit processed by flying dust circulating line, is circulated pyrolytic gasification;
(IV) high-temperature fuel gas of step (III) gained primary purification are passed through air preheater, with the air at room temperature in it Heat exchange is carried out, the combustion gas that temperature is 750 DEG C is obtained final product;Superheated steam unit is passed through again, is carried out with its interior 195 DEG C saturated vapor Heat exchange, obtains final product the combustion gas that temperature is 480~500 DEG C;Saturated vapor unit is passed through again, with its interior 95~100 DEG C of high-temperature water Heat exchange is carried out, the combustion gas that temperature is 280~300 DEG C is obtained final product;Economizer is passed through again, is carried out with its interior 80~90 DEG C water at low temperature Heat exchange, obtains final product the combustion gas that temperature is 150 DEG C;
Meanwhile, the air of room temperature is passed through air preheater, after the high-temperature fuel gas with primary purification carry out heat exchange, 650 DEG C of air is obtained, gas unit processed is passed through by air gasification agent pipeline as gasifying agent;
Meanwhile, by soften cold water be passed through lime-ash cooling unit, through heat exchange after, obtain the low temperature that temperature is 80~90 DEG C Water;The water at low temperature by steam gasification agent pipeline, sequentially pass through economizer be warming up to 95~100 DEG C, again through supersaturated vapor Unit forms 195 DEG C of saturated vapor, through superheated steam unit forms 600~650 DEG C of superheated steam, the superheated steam again Gas unit processed is passed through as gasifying agent;
(V) combustion gas that step (IV) gained temperature is 150 DEG C is passed through nonaqueous dust cleaner, removes fine solid particle;It is passed through again Indirect cooler, obtains the combustion gas that temperature is 30 DEG C;Desulfurizer is passed through again, after desulfurizing and purifying, obtains final product the combustion gas of cleaning.
In actual production process, above-mentioned steps are persistently to be carried out.
The present invention is heated up by the heat supply agent of fully recovery high-temperature ash and high-temperature fuel gas and is effectively reduced gasification Process improves system thermal efficiency, and then improve fuel gases calorific value and reduce combustion-gas jet test cost than coal consumption.
The present invention realizes excellent effect.Specifically, the present invention realizes extensive, inexpensive, clear with dirty coal The clean efficient purpose for preparing combustion gas, gasification does not produce the pollutant such as tar and phenol water;The invention provides a kind of combustion of high temperature The apparatus and method that gas heat fully reclaimed and obtained high temperature gasification agent, using air preheater, superheated steam unit, saturation On the one hand the Multi-stage heat-exchanging devices such as steam unit, economizer have fully reclaimed high-temperature gas heat, improve system thermal efficiency, a side Air and steam gasification agent are preheating to higher temperature by face, can be met gasification ashy substance heat demand high and be reduced and be consumed than oxygen With than coal consumption, and then combustion gas cost is reduced;Because the grey quantity of slag after dirty coal gasification is larger, temperature is higher, carries substantial amounts of aobvious Heat, directly cooling causes very big waste, therefore, the apparatus and method that the present invention is provided fully reclaim high-temperature ash, using lime-ash Most of heat is passed to water at low temperature by cooling device by way of indirect heat exchange, is risen warm water and is further gone preheating to produce overheat Steam further increases the thermal efficiency of system and reduces combustion gas cost as gasifying agent.
Brief description of the drawings
Fig. 1 is the schematic diagram of the described device of embodiment 6;Wherein:1st, breaker, 2, screening plant, 3, gas unit processed, 4, High-temperature dust removal unit, 5, air preheater, 6, superheated steam unit, 7, saturated vapor unit, 8, economizer, 9, dry method dust Device, 10, indirect cooler, 11, desulfurizer, 12, lime-ash cooling unit;A, flying dust circulating line, b, air gasification agent pipeline, C, lime-ash cooling pipe, d, steam gasification agent pipeline.
Specific embodiment
Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
Embodiment 1
Combustion gas is prepared according to following steps:
(I) dirty coal is taken, successively after crushing and screening is pre-processed, particle of the particle diameter more than 6mm is obtained and is less than total amount 1% Gasified raw material;
(II) gasified raw material carries out one-level pyrolytic gasification at 850 DEG C under 600 DEG C of gasifying agent effect, then at 1000 DEG C Two grades of pyrolytic gasifications are carried out, high-temperature fuel gas and lime-ash is obtained final product;
Meanwhile, gained lime-ash is carried out into heat exchange with cold water is softened, after lime-ash is cooled to room temperature, obtain final product cold lime-ash;
(III) high-temperature fuel gas are carried out into high-temperature dust removal, removes flying dust, obtain final product the high temperature of the primary purification that temperature is 1000 DEG C Combustion gas;
Meanwhile, gained flying dust is circulated pyrolytic gasification as gasified raw material by step (II);
(IV) high-temperature fuel gas of primary purification and air at room temperature are carried out into heat exchange, obtains final product the combustion gas that temperature is 700 DEG C;Again Saturated vapor with 175 DEG C carries out heat exchange, obtains final product the combustion gas that temperature is 480 DEG C;The high-temperature water with 150 DEG C carries out hot friendship again Change, obtain final product the combustion gas that temperature is 280 DEG C;The water at low temperature with 80 DEG C carries out heat exchange again, obtains final product the combustion gas that temperature is 180 DEG C;
After the high-temperature fuel gas of the primary purification carry out heat exchange with air at room temperature, 600 DEG C of air is also obtained, as step Suddenly (II) described gasifying agent is used;
Meanwhile, will soften cold water carries out the water at low temperature of 80 DEG C of gained after heat exchange with lime-ash, inversely participates in described in this step Heat exchange, obtains 150 DEG C of high-temperature water, 175 DEG C of saturated vapors and 600 DEG C of superheated steam successively, and described 600 DEG C of overheat is steamed Vapour is used as step (II) described gasifying agent;
(V) combustion gas that temperature is 180 DEG C is removed into fine solid particle, is cooled to 30 DEG C, after desulfurizing and purifying, obtain final product net combustion gas.
Embodiment 2
Combustion gas is prepared according to following steps:
(I) dirty coal is taken, successively after crushing and screening is pre-processed, particle of the particle diameter more than 6mm is obtained and is less than total amount 2% Gasified raw material;
(II) gasified raw material carries out one-level pyrolytic gasification at 850 DEG C, then enter at 950 DEG C under 500 DEG C of gasifying agent effect Two grades of pyrolytic gasifications of row, obtain final product high-temperature fuel gas and lime-ash;
Meanwhile, gained lime-ash is carried out into heat exchange with cold water is softened, after lime-ash is cooled to room temperature, obtain final product cold lime-ash;
(III) high-temperature fuel gas are carried out into high-temperature dust removal, removes flying dust, obtain final product the high temperature of the primary purification that temperature is 900 DEG C Combustion gas;
Meanwhile, gained flying dust is circulated pyrolytic gasification as gasified raw material by step (II);
(IV) high-temperature fuel gas of primary purification and air at room temperature are carried out into heat exchange, obtains final product the combustion gas that temperature is 650 DEG C;Again Saturated vapor with 150 DEG C carries out heat exchange, obtains final product the combustion gas that temperature is 450 DEG C;The high-temperature water with 95 DEG C carries out heat exchange again, Obtain final product the combustion gas that temperature is 250 DEG C;The water at low temperature with 60 DEG C carries out heat exchange again, obtains final product the combustion gas that temperature is 150 DEG C;
After the high-temperature fuel gas of the primary purification carry out heat exchange with air at room temperature, 500 DEG C of air is also obtained, as step Suddenly (II) described gasifying agent is used;
Cold water will be softened carries out the water at low temperature of 60 DEG C of gained after heat exchange with lime-ash, inversely participates in heat friendship described in this step Change, 95 DEG C of high-temperature water, 150 DEG C of saturated vapors and 500 DEG C of superheated steam is obtained successively, described 500 DEG C of superheated steam is made For step (II) described gasifying agent is used;
(V) combustion gas that temperature is 150 DEG C is removed into fine solid particle, is cooled to 20 DEG C, after desulfurizing and purifying, obtain final product net combustion gas.
Embodiment 3
Combustion gas is prepared according to following steps:
(I) dirty coal is taken, successively after crushing and screening is pre-processed, particle of the particle diameter more than 6mm is obtained and is less than total amount 3% Gasified raw material;
(II) gasified raw material carries out one-level pyrolytic gasification at 950 DEG C under 650 DEG C of gasifying agent effect, then at 1100 DEG C Two grades of pyrolytic gasifications are carried out, high-temperature fuel gas and lime-ash is obtained final product;
Meanwhile, gained lime-ash is carried out into heat exchange with cold water is softened, after lime-ash is cooled to room temperature, obtain final product cold lime-ash;
(III) high-temperature fuel gas are carried out into high-temperature dust removal, removes flying dust, obtain final product the high temperature of the primary purification that temperature is 1100 DEG C Combustion gas;
Meanwhile, gained flying dust is circulated pyrolytic gasification as gasified raw material by step (II);
(IV) high-temperature fuel gas of primary purification and air at room temperature are carried out into heat exchange, obtains final product the combustion gas that temperature is 750 DEG C;Again Saturated vapor with 200 DEG C carries out heat exchange, obtains final product the combustion gas that temperature is 500 DEG C;The high-temperature water with 200 DEG C carries out hot friendship again Change, obtain final product the combustion gas that temperature is 300 DEG C;The water at low temperature with 100 DEG C carries out heat exchange again, obtains final product the combustion gas that temperature is 200 DEG C;
After the high-temperature fuel gas of the primary purification carry out heat exchange with air at room temperature, 650 DEG C of air is also obtained, as step Suddenly (II) described gasifying agent is used;
Cold water will be softened carries out the water at low temperature of 100 DEG C of gained after heat exchange with lime-ash, inversely participates in heat friendship described in this step Change, 200 DEG C of high-temperature water, 200 DEG C of saturated vapors and 650 DEG C of superheated steam is obtained successively, described 650 DEG C of superheated steam is made For step (II) described gasifying agent is used;
(V) combustion gas that temperature is 200 DEG C is removed into fine solid particle, is cooled to 50 DEG C, after desulfurizing and purifying, obtain final product net combustion gas.
Embodiment 4
The device (partly with reference to Fig. 1) of combustion gas is prepared as raw material with dirty coal, by breaker 1, screening plant 2, gas processed Unit 3, high-temperature dust removal unit 4, air preheater 5, superheated steam unit 6, saturated vapor unit 7, economizer 8, dry method dust Device 9, indirect cooler 10 and desulfurizer 11 are linked in sequence form successively;
The breaker 1 is provided with dirty coal charging aperture;
Comprising connected one-level gasifier and two grades of gasifiers in the gas unit 3 processed, wherein, one-level gasifier and screening Device 2 is connected, and two grades of gasifiers are connected with high-temperature dust removal unit 4;
High-temperature cyclone dust extractor is included in the high-temperature dust removal unit 4;High-temperature dust removal unit 4 also passes through flying dust circulating line A is connected with gas unit 3 processed;
The air preheater 5 is provided with air inlet;Air preheater 5 is also by air gasification agent pipeline b and gas processed Unit 3 is connected;
The desulfurizer 11 is provided with purified gas outlet.
Embodiment 5
The device (partly with reference to Fig. 1) of combustion gas is prepared as raw material with dirty coal, by breaker 1, screening plant 2, gas processed Unit 3, high-temperature dust removal unit 4, air preheater 5, superheated steam unit 6, saturated vapor unit 7, economizer 8, dry method dust Device 9, indirect cooler 10 and desulfurizer 11 are linked in sequence form successively;The device is additionally provided with lime-ash cooling unit 12;
The breaker 1 is provided with dirty coal charging aperture;
Comprising connected one-level gasifier and two grades of gasifiers in the gas unit 3 processed, wherein, one-level gasifier and screening Device 2 is connected, and two grades of gasifiers are connected with high-temperature dust removal unit 4;Gas unit 3 processed is also cold with lime-ash by lime-ash cooling pipe c But unit 12 is connected, and lime-ash cooling unit 12 is provided with cold lime-ash outlet;
High-temperature cyclone dust extractor is included in the high-temperature dust removal unit 4;High-temperature dust removal unit 4 also passes through flying dust circulating line A is connected with gas unit 3 processed;
The air preheater 5 is provided with air inlet;Air preheater 5 is also by air gasification agent pipeline b and gas processed Unit 3 is connected;
The desulfurizer 11 is provided with purified gas outlet.
Embodiment 6
The device (as shown in Figure 1) of combustion gas is prepared as raw material with dirty coal, by breaker 1, screening plant 2, gas list processed Unit 3, high-temperature dust removal unit 4, air preheater 5, superheated steam unit 6, saturated vapor unit 7, economizer 8, nonaqueous dust cleaner 9th, indirect cooler 10 and desulfurizer 11 are linked in sequence form successively;The device is additionally provided with lime-ash cooling unit 12;
The breaker 1 is provided with dirty coal charging aperture;
Comprising connected one-level gasifier and two grades of gasifiers in the gas unit 3 processed, wherein, one-level gasifier and screening Device 2 is connected, and two grades of gasifiers are connected with high-temperature dust removal unit 4;Gas unit 3 processed is also cold with lime-ash by lime-ash cooling pipe c But unit 12 is connected, and lime-ash cooling unit 12 is provided with cold lime-ash outlet;
High-temperature cyclone dust extractor is included in the high-temperature dust removal unit 4;High-temperature dust removal unit 4 also passes through flying dust circulating line A is connected with gas unit 3 processed;
The air preheater 5 is provided with air inlet;Air preheater 5 is also by air gasification agent pipeline b and gas processed Unit 3 is connected;
The desulfurizer 11 is provided with purified gas outlet;
The lime-ash cooling unit 12 is provided with the water inlet for softening cold water;Lime-ash cooling unit 12 also passes through steam gasification agent Pipeline d, is connected via economizer 8, saturated vapor unit 7 and superheated steam unit 6 with gas unit 3 processed successively.
Embodiment 7
The device provided using embodiment 6 prepares combustion gas:
After dirty coal (property is shown in Table 1) is processed through breaker 1, screening plant 2, particle diameter 2-6mm, the particle more than 6mm Dirty coal for 1% is introduced into the one-level gasifier of gas unit 3 processed and a small amount of high temperature gasification agent (650 DEG C) and carries out high temperature pyrolysis (850 DEG C) then pyrolysis gas, solid product together enter two grades of gasifiers with from air preheater 5 and superheated steam unit 6 High temperature gasification agent (650 DEG C) fully gasify (950 DEG C), and the high-temperature fuel gas (900 DEG C) of generation are through the rotation of high-temperature dust removal unit 4 Wind deduster removes flying dust, and the flying dust being collected into returns to the Cyclic Gas-making of gas unit 3 processed, and (920 DEG C) of lime-ash enters lime-ash and cools down list Unit 12 carries out heat recovery with cold water (20 DEG C) indirect heat exchange is softened, and makes softening temperature of cold water rises to 80 DEG C, and lime-ash cools to 100 DEG C, then it is further cooled to room temperature outward transport to be used as building materials in ash silo;80 DEG C soft is warmed up to through lime-ash cooling unit 12 Change water is introduced into economizer 8 and 280 DEG C of combustion gas heat exchange is warming up to 95 DEG C, enters back into saturated vapor unit 7 and 480 DEG C of combustion gas Heat exchange produces 195 DEG C of saturated vapor to finally give 650 DEG C of mistakes into superheated steam unit 6 and the heat exchange of 750 DEG C of high-temperature fuel gas Vapours enters gas unit 3 processed as gasifying agent;Combustion gas after dedusting initially enters air preheater 5 and Cryogenic air (20 DEG C) Heat exchange makes air preheat enter gas unit 3 processed as gasifying agent to 650 DEG C, and (750 DEG C) successively enter overheat and steam after combustion gas cooling Vapour unit 6, saturated vapor unit 7 and economizer 8 saturated vapor respectively with 195 DEG C, 95 DEG C of water and 80 DEG C of water are changed Recuperation of heat combustion gas after-heat, makes fuel gas temperature be down to 480 DEG C, 280 DEG C, 150 DEG C respectively and be removed into nonaqueous dust cleaner 9 and takes Cleaning is obtained after entering the desulfurizing and purifying of desulfurizer 11 after being further cooled to 30 DEG C into indirect cooler 10 after the thin dirt of band Fuel gas product, exchangeability is shown in Table 2.
Table 1:The industry and elementary analysis of dirty coal sample
Table 2:Exchangeability is analyzed
Component CO
V.% 12.15 15.14 2.83 0.67 21.29 1.46 45.16
Embodiment 8
The device provided using embodiment 6 prepares combustion gas:
Dirty coal (property is shown in Table 3) first through breaker 1, screening plant 2 treatment after, particle diameter 2-6mm, more than 6mm Grain is introduced into the one-level gasifier of gas unit 3 processed and a small amount of high temperature gasification agent (650 DEG C) and carries out high temperature pyrolysis for 1% dirty coal (850 DEG C) then pyrolysis gas, solid product together enter two grades of gasifiers with from air preheater 5 and superheated steam unit 6 High temperature gasification agent (650 DEG C) fully gasify (1050 DEG C), and the high-temperature fuel gas (950 DEG C) of generation are through high-temperature dust removal unit 4 Cyclone dust collectors remove flying dust, and the flying dust being collected into returns to the Cyclic Gas-making of gas unit 3 processed, and (980 DEG C) of lime-ash enters lime-ash and cools down Unit 12 carries out heat recovery with cold water (20 DEG C) indirect heat exchange is softened, and makes softening temperature of cold water rises to 90 DEG C, and lime-ash cools to 100 DEG C, then it is further cooled to room temperature outward transport to be used as building materials in ash silo;90 DEG C soft is warmed up to through lime-ash cooling unit 12 Change water is introduced into economizer 8 and 300 DEG C of combustion gas heat exchange is warming up to 100 DEG C, enters back into saturated vapor unit 7 and 500 DEG C of combustion Gas heat exchange produces 195 DEG C of saturated vapor to finally give 650 DEG C into superheated steam unit 6 and the heat exchange of 750 DEG C of high-temperature fuel gas Superheated steam enters gas unit 3 processed as gasifying agent;Combustion gas after dedusting initially enters air preheater 5 and Cryogenic air (20 DEG C) exchanging heat makes air preheat enter gas unit 3 processed as gasifying agent to 650 DEG C, (750 DEG C) successively enter overheat after combustion gas cooling Steam unit 6, saturated vapor unit 7 and economizer 8 saturated vapor respectively with 195 DEG C, 100 DEG C of water and 90 DEG C of water are carried out Combustion gas after-heat is reclaimed in heat exchange, fuel gas temperature is down to 500 DEG C, 300 DEG C, 150 DEG C respectively and is removed into nonaqueous dust cleaner 9 Obtain clean after entering the desulfurizing and purifying of desulfurizer 11 after being further cooled to 30 DEG C into indirect cooler 10 after the thin dirt for carrying Net fuel gas product, exchangeability is shown in Table 4.
Table 3:The industry and elementary analysis of dirty coal sample
Table 4:Exchangeability is analyzed
Component CO
V.% 15.66 11.47 2.38 0.47 17.92 0.46 48.61
Although above having used general explanation, specific embodiment and experiment, the present invention is made to retouch in detail State, but on the basis of the present invention, it can be made some modifications or improvements, this is to those skilled in the art apparent 's.Therefore, these modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to claimed Scope.

Claims (10)

1. it is a kind of with dirty coal as raw material prepare combustion gas method, it is characterised in that the described method comprises the following steps:
(I) dirty coal is taken, successively after crushing and screening is pre-processed, gas of particle of the particle diameter more than 6mm less than total amount 3% is obtained Change raw material;
(II) gasified raw material carries out one-level, two grades of pyrolytic gasifications in the presence of gasifying agent, successively, obtain final product high-temperature fuel gas and Hot lime-ash;
The hot lime-ash carries out heat exchange with cold water is softened, and obtains water at low temperature;After lime-ash after heat exchange is further cooled to room temperature, Obtain final product cold lime-ash;
(III) high-temperature fuel gas are carried out into high-temperature dust removal, removes flying dust, obtain final product the high-temperature fuel gas of primary purification;
(IV) high-temperature fuel gas of the primary purification are carried out with air at room temperature, saturated vapor, high-temperature water and water at low temperature successively many Level heat exchange, obtains final product low temperature combustion gas;
After the high-temperature fuel gas of the primary purification carry out heat exchange with air at room temperature, high temperature air is also obtained, as step (II) The gasifying agent is used;
Step (II) described water at low temperature inversely participates in the multistage heat exchange, high-temperature water, saturated vapor and overheat is obtained successively and is steamed Vapour, the superheated steam is used as step (II) described gasifying agent;
(V) after the low temperature combustion gas being removed into fine solid particle, cooling, desulfurizing and purifying, net combustion gas is obtained final product.
2. method according to claim 1, it is characterised in that step (III) described flying dust as gasified raw material, by step Suddenly (II) is circulated pyrolytic gasification.
3. method according to claim 1, it is characterised in that the temperature of step (II) described gasifying agent is 500~650 ℃;The temperature of the one-level pyrolytic gasification is 850~950 DEG C, and two grades of temperature of pyrolytic gasification are 950~1100 DEG C.
4. the method according to claims 1 to 3 any one, it is characterised in that step (IV) the multistage heat exchange tool Body is:By the high-temperature fuel gas of primary purification successively with air at room temperature, 150~200 DEG C of saturated vapor, 95~200 DEG C of high temperature Water and 60~100 DEG C of water at low temperature carry out multistage heat exchange, and it is 450 that combustion gas, temperature that temperature is 650~750 DEG C are obtained successively ~500 DEG C of combustion gas, the combustion gas that temperature is 250~300 DEG C and the low temperature combustion gas that temperature is 150~200 DEG C.
5. method according to claim 4, it is characterised in that step (II) described water at low temperature is 60~100 DEG C;
Described 60~100 DEG C of water at low temperature inversely participates in step (IV) the multistage heat exchange, and 95~200 DEG C of height is obtained successively Warm water, 150~200 DEG C of saturated vapor and 500~650 DEG C of superheated steam, the superheated steam is used as step (II) Suo Shu Gasifying agent is used.
6. a kind of device for preparing combustion gas as raw material with dirty coal, it is characterised in that described device includes successively being linked in sequence Pretreatment unit, gasification gas making unit, high-temperature fuel gas dust removing units, high-temperature fuel gas waste heat recovery unit, combustion gas dust removing units, combustion Air cooling unit and gas desulfurization unit;
The pretreatment unit includes connected breaker (1) and screening plant (2);
The gasification gas making unit includes gas unit (3) processed;Comprising connected one-level gasifier and two in the gas unit (3) processed Level gasifier, the one-level gasifier is connected with screening plant (2);
Described high-temperature fuel gas dust removing units include high-temperature dust removal unit (4), and with two grades of gasifier phases of gas unit (3) processed Even;High-temperature dust removal unit (4) is also connected by flying dust circulating line (a) with gas unit (3) processed;The high-temperature dust removal unit (4) In include high-temperature cyclone dust extractor;
The high-temperature fuel gas waste heat recovery unit include be linked in sequence successively air preheater (5), superheated steam unit (6), Saturated vapor unit (7) and economizer (8);Air preheater (5) is provided with air inlet;The air preheater (5) is also led to Air gasification agent pipeline (b) is crossed to be connected with gas unit (3) processed;
The combustion gas dust removing units include nonaqueous dust cleaner (9);
The combustion gas cooling unit includes indirect cooler (10);
The gas desulfurization unit includes desulfurizer (11).
7. device according to claim 6, it is characterised in that described device also includes high-temperature ash waste heat recovery unit;
The high temperature recrement waste heat recovery unit includes lime-ash cooling unit (12);The lime-ash cooling unit (12) is provided with cold ash Slag is exported;
Gas unit (3) processed is connected by lime-ash cooling pipe (c) with lime-ash cooling unit (12).
8. device according to claim 7, it is characterised in that the lime-ash cooling unit (12) is provided with and softens entering for cold water The mouth of a river;
The lime-ash cooling unit (12) also passes through steam gasification agent pipeline (d), successively via economizer (8), saturated vapor list First (7) and superheated steam unit (6), are connected with gas unit (3) processed.
9. the method according to claim 1,2,3 or 5, it is characterised in that using described in claim 6~8 any one Device prepares combustion gas.
10. method according to claim 4, it is characterised in that utilize claim 6~8 any one described device system Standby combustion gas.
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CN107841344A (en) * 2017-11-14 2018-03-27 华电电力科学研究院 A kind of power-plant flue gas produces the system and method for combustion gas with carbon-based solid fuel reaction
CN210595945U (en) * 2018-11-22 2020-05-22 上海境业环保能源科技股份有限公司 Coal gas multi-pollution-source integrated treatment system with dividing wall type cooler

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