Ultra-high voltage sewage sludge deep dehydrator
Technical field
The present invention relates to sewage sludge process field, specifically a kind of ultra-high voltage sewage sludge deep dehydrator.
Background technology
Mud is the product after sewage disposal, the a large amount of mud produced after current sewage disposal need process further, dehydration is the important step of sludge treatment, its objective is and most of moisture in mud is removed, make solids level enrichment, significantly reduce sludge volume to reduce investment outlay, improve sludge calorific value and save energy, for the minimizing of mud and follow-up disposal significant.Dehydration generally can be divided into mechanical dehydration and mummification dehydration, mummification dehydration realizes the deep dehydration of mud by consuming a large amount of heats by the moisture evaporation in mud, mechanical dehydration is the dewatering type the most effective, energy consumption is minimum, and current employing conditioning and mechanical means carry out deep dehydration to mud generally can make water ratio reach 80%-60%.
Mechanical dehydration mode and equipment mainly contain belt filter dehydration, centrifuge dehydration, filter press dehydration three major types, belt filter dehydration is by flocculation, gravity dehydration, wedge shape dehydration, dehydration technology, high press-dehydrating, extruding between band realizes continuity dehydration, and the filter cake moisture content after dehydration is about 75%-80%.Centrifuge dehydration is the density difference utilizing solid-liquid two-phase, makes solid phase and liquid phase separation, reach centrifugal settling by the centrifugal acceleration of high speed rotating, adopts centrifuge dehydration moisture content of the cake generally about 80%.Mud is extruded by spiral pump by filter press dehydration, and moisture is by filter cloth, and mud is in sheet frame, and the pressure of squeezing is generally at 1.6Mpa, and the moisture percentage in sewage sludge of barrier film plate-and-frame filter press dehydration is generally about 60%.Dehydration equipment also has dish spiral shell water extracter, steel belt machine, and dish spiral shell water extracter utilizes the filter space formed between rotating ring and stationary ring to realize dehydration, but is bad at the dehydration of the mud that particle is large, hardness is large, and moisture percentage in sewage sludge is between 75%-80%.
Ultra-high voltage elasticity squeezing machine is that a kind of pressure is larger, the filtering equipment that efficiency is higher and solid-liquid separating equipment, and whole process is mainly divided into charging--elasticity squeezing--connects liquid--Four processes such as discharging.First be fed filtration, transport material to filter chamber by fresh feed pump, carry out solid-liquid separation by the press filtration of fresh feed pump while charging, namely once filter; Elasticity is squeezed, and one end of equipment is fixed, and the other end applies ambient pressure by hydraulic ram, compresses chamber space and squeezes, be i.e. twice pressing by elastic force-transmitting device (spring); Filtrate is discharged, and is discharged, the filtrate leached in fed filtration and elasticity expressing process for space is abdicated in next step discharging by mobile liquid dish; Automatic pulling plate, automatic pulling plate mechanism is by the transmission chain on transmission and drawing device, and filter cake Automatic-falling, is transported by the transportation equipment of bottom, major equipment organic frame and Controlling System, filter plate and filter cloth system, automatic pulling plate mechanism, Jie Ye mechanism.This equipment pressure, directly from the pressure of hydraulic ram, is direct squeezing, and it is 1.0 ~ 1.5h that squeeze pressure can reach the mono-batch of work period of 5-7M Pa, and working efficiency is 3-4 times of diaphragm filter press.But still there is the large problem of energy consumption.
Summary of the invention
In view of this, the present invention is directed to moisture percentage in sewage sludge is high, high to fluid power requirement, energy consumption is large problem after the process that above-mentioned prior art exists, provide a kind of energy consumption low, pressure can be realized be amplified to ultra-high voltage (squeeze pressure is more than 10MPa), ultra-high voltage sewage sludge deep dehydrator that moisture percentage in sewage sludge is low.
Technical solution of the present invention is, a kind of ultra-high voltage sewage sludge deep dehydrator of following structure is provided, comprise cylindrical shell, storage bin, be arranged on the upper mounted plate on cylindrical shell top and be arranged on the bottom plate of cylinder body bottom, described dewatering unit also comprises Double crank link mechanism, the actuating unit of stripper plate and driving Double crank link mechanism, described Double crank link mechanism is positioned at cylindrical shell, and be fixedly mounted on upper mounted plate, the front end of described Double crank link mechanism is connected with stripper plate, Double crank link mechanism is connected with actuating unit and realizes flexible under the drive of actuating unit, press filtration chamber is formed between described stripper plate and bottom plate, described storage bin is positioned at side, press filtration chamber and coupled logical, described bottom plate is provided with the drainage mechanism that in voltage supply filter chamber, moisture is discharged.
Adopt above structure, the present invention compared with prior art, have the following advantages: the mud higher through preliminary hydro-extraction water ratio is sent into press filtration chamber by pay-off, Double crank link mechanism is driven by actuating unit, and act on stripper plate, make in press filtration chamber by deep dehydration, the kinetic characteristic curve of mud compression property curve and Double crank link mechanism coincide, namely the initial stage is compressed, only need relatively little power just mud can be compressed larger displacement, along with the carrying out of mud compression, mud is compressed more and more real, the void ratio of mud is more and more less, mud compression needs very large power could move very little displacement, and Double crank link mechanism characteristics just conforms to therewith, simultaneously, make the pressure respective change that actuating unit produces as required, the pressure of actuating unit is increased in the press filtration later stage, huge pressure can be formed in press filtration chamber in conjunction with the amplification of Double crank link mechanism power and self-locking property, the ultra-high voltage press filtration that hydraulic efficiency system only needs less hydraulic pressure (actuating unit adopt hydraulic efficiency system when) just can realize mud, more moisture is squeezed out, thus obtains the low mud of water ratio.
As preferably, described actuating unit comprises stroke oil cylinder, operating cylinder and pressurizing cylinder, and the push rod of described operating cylinder is connected with Double crank link mechanism, and the rear end of operating cylinder and stroke oil cylinder are connected with pressurizing cylinder or are communicated with; In the early stage of Double crank link mechanism force extruding, operating cylinder is driven by stroke oil cylinder, and push ahead Double crank link mechanism, in the later stage of extruding, then switch to pressurizing cylinder by stroke oil cylinder, improve reactive force by pressurizing cylinder, collaborative Double crank link mechanism, makes further high-pressure extrusion to mud.Adopt this structure, in the last stage of mud extruding, because power is less, mud compression displacement is larger, adopt stroke oil cylinder and operating cylinder can realize mud extruding, and the latter stage extruded, because the less and required power of the displacement of mud is comparatively large, adopt pressurizing cylinder and operating cylinder work in combination, can realize that displacement is less and power is larger; Utilize the amplification of the supercharging of pressurizing cylinder and the power of Double crank link mechanism, both " dual " effects can realize the ultra-high voltage press filtration of mud, are extruded by more moisture.
As preferably, described drainage mechanism is included on bottom plate and offers multiple aperture logical for moisture flow and flow channel for liquids, and bottom plate upper surface is wrapped in filter cloth, and described fluid passage one end is connected with collector tube, the other end is connected with inlet pipe, and described inlet pipe is connected with high-pressure air source.After filter cloth uses for some time, mud granule is easily distributed on filter cloth, blocking mesh, cause dewatering efficiency to reduce, adopt inlet pipe high-pressure air source to be connected with bottom plate and filter cloth, after using certain hour, open source of the gas and opening-closing valve, the mud that filter cloth blocks is rinsed well by high pressure gas, and does not need with water cleaning, and cleaning filter cloth is very convenient.
As preferably, offer opening for feed and discharge port respectively in the both sides of cylindrical shell, described opening for feed place is provided with charging flashboard, and described discharge outlet is provided with discharging flashboard, input and output material flashboard promotes air cylinder driven by flashboard, and described flashboard promotes cylinder and input and output material flashboard one_to_one corresponding.Mud enters press filtration chamber from opening for feed, and during press filtration, input and output material flashboard all cuts out, and after press filtration terminates, opens input and output material flashboard, is released by the mud after process from discharge port.
As preferably, the inner bottom surface of described feed inlet and outlet and the inner bottom surface in press filtration chamber contour, and corresponding flashboard slot is offered on the inner bottom surface of feed inlet and outlet, be provided with spring in described flashboard slot and fill out cover plate, described fills out the upper end that cover plate is fixedly installed on spring.Adopt this structure to be can realize flashboard to be inserted into flashboard slot, meanwhile, fill out cover plate and can be closed by flashboard slot under the action of the spring again when flashboard is opened, preventing mud from entering in flashboard slot affects next time working of flashboard.
As preferably, described upper mounted plate is provided with mud layer dredging structure, described mud layer dredging structure extends downward in press filtration chamber.After mud is extruded, its void ratio diminishes, and easily the circulation of blocking water, causes moisture not easily to discharge, and especially under high pressure press filtration, the space blocking of mud is even more serious, adopts mud layer dredging structure to form the runner of water at sludge blanket, is easy to water and discharges.
As preferably, described mud layer dredging structure is hollow needle structure, offers multiple through hole thereon, and is covered with one deck filter cloth on the surface of mud layer dredging structure.The blocking of mud layer dredging structure can be prevented like this.
As preferably, described upper mounted plate is arranged in cylindrical shell by many pull bars, and described pull bar is helicitic texture near upper mounted plate place, described upper mounted plate is provided with setting nut, by the position of the adjustable upper mounted plate of setting nut.The treatment capacity of different mud can be adapted to like this, ensure that " toggle link " of Double crank link mechanism stretches, reach amplification effect and the lock jail of maximum power, when mud handling capacity increases, setting nut, makes upper mounted plate move certain distance backward, when mud handling capacity reduces, setting nut, makes upper mounted plate move forward certain distance.
Accompanying drawing explanation
Fig. 1 is the structural representation of ultra-high voltage sewage sludge deep dehydrator of the present invention;
As shown in the figure, 1, cylindrical shell, 2, storage bin, 3, upper mounted plate, 4, bottom plate, 5, Double crank link mechanism, 5-1, long toggle link, 5-2, little toggle link, 5-3, short toggle link, 5-4, pinblock, 5-5, side link, 6, stripper plate, 7, press filtration chamber, 8, stroke oil cylinder, 9, operating cylinder, 9-1, push rod, 10, pressurizing cylinder, 10-1, hydro-pump, 10-2, magnetic valve, 10-3, speed-regulating valve, 11, aperture, 12, flow channel for liquids, 13, filter cloth, 14, collector tube, 15, inlet pipe, 16, high-pressure air source, 17, opening for feed, 17-1, charging flashboard, 18, discharge port, 18-1, discharging flashboard, 19, flashboard promotes cylinder, 20, flashboard slot, 20-1, spring, 20-2, fill out cover plate, 21, mud layer dredging structure, 22, pull bar, 23, anchor, 24, setting nut, 25, check valve, 26, opening-closing valve, 27, seat advance and retreat cylinder, 28, feeding cylinder, 29, delivery sheet.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
The present invention contain any make on marrow of the present invention and scope substitute, amendment, equivalent method and scheme.To have the present invention to make the public and understand thoroughly, in the following preferred embodiment of the present invention, describe concrete details in detail, and do not have the description of these details also can understand the present invention completely for a person skilled in the art.In addition, the needs in order to illustrate in the accompanying drawing of the present invention, completely accurately do not draw according to substantial proportion, are explained at this.
As shown in Figure 1, a kind of ultra-high voltage sewage sludge deep dehydrator of the present invention, comprise cylindrical shell 1, storage bin 2, the upper mounted plate 3 being arranged on cylindrical shell 1 top and the bottom plate 4 be arranged on bottom cylindrical shell 1, described dewatering unit also comprises Double crank link mechanism 5, the actuating unit of stripper plate 6 and driving Double crank link mechanism 5, described Double crank link mechanism 5 is positioned at cylindrical shell 1, and be fixedly mounted on upper mounted plate 3, the front end of described Double crank link mechanism 5 is connected with stripper plate 6, Double crank link mechanism 5 is connected with actuating unit and realizes flexible under the drive of actuating unit, press filtration chamber 7 is formed between described stripper plate 6 and bottom plate 4, described storage bin 2 is positioned at side, press filtration chamber 7 and coupled logical, described bottom plate 4 is provided with the drainage mechanism that in voltage supply filter chamber 7, moisture is discharged.
The cross section of cylindrical shell 1 can be rectangle or round shape.Double crank link mechanism 5 comprises long toggle link 5-1, little toggle link 5-2, short toggle link 5-3, pinblock 5-4 and side link 5-5, long toggle link 5-1, little toggle link 5-2, short toggle link 5-3, the size of pinblock 5-4 and side link 5-5 can design according to the amplification situation of the stroke of stripper plate 6 and power, side link 5-5 is fixedly installed on upper mounted plate 3 and stripper plate 6, be arranged on upper mounted plate 3 and the side link 5-5 on stripper plate 6, short toggle link 5-3, little toggle link 5-2, long toggle link 5-1 passes through pinned connection, described pinblock 5-4 is fixedly connected with by bearing pin with little toggle link 5-2, and be connected with the push rod on actuating unit, when stripper plate 6 is expressed to bottom, the magnification of the power of this Double crank link mechanism can reach about 40 times, namely the push rod of actuating unit transfers out the power of 1 newton, 40 newton can be reached at stripper plate place after Double crank link mechanism amplifies.
Described actuating unit comprises stroke oil cylinder 8, operating cylinder 9 and pressurizing cylinder 10, and the push rod 9-1 of described operating cylinder 9 is connected with Double crank link mechanism, and the rear end of operating cylinder 9 and stroke oil cylinder 8 are connected with pressurizing cylinder 10 or are communicated with; In the early stage of Double crank link mechanism force extruding, operating cylinder is driven by stroke oil cylinder 8, and push ahead Double crank link mechanism, in the later stage of extruding, then switch to pressurizing cylinder 10 by stroke oil cylinder 8, improve reactive force by pressurizing cylinder 10, collaborative Double crank link mechanism 5, makes further high-pressure extrusion to mud.Actuating unit also comprises hydro-pump 10-1, magnetic valve 10-2 and speed-regulating valve 10-3, stroke oil cylinder 8 is connected with magnetic valve 10-2 and speed-regulating valve 10-3, pressurizing cylinder 10 is connected with magnetic valve 10-2, and the push rod 9-1 of operating cylinder 9 leading portion is connected with the pinblock 5-4 of Double crank link mechanism 5.The increase multiple of pressurizing cylinder is between 1-20, and according to required boost conditions, hydro-pump also can be adjusted to high-pressure air source, and described stroke oil cylinder is adjusted to stroke cylinder accordingly.
Described drainage mechanism is included on bottom plate 4 and offers multiple aperture 11 logical for moisture flow and flow channel for liquids 12, bottom plate 4 upper surface is wrapped in filter cloth 13, described fluid passage 12 one end is connected with collector tube 14, the other end is connected with inlet pipe 15, and described inlet pipe 15 is connected with high-pressure air source 16.Fluid passage 12 in collector tube 14 direction slightly toward having a down dip, be convenient to moisture discharge smoothly, inlet pipe 15 is provided with opening-closing valve 26 and check valve 25, check valve 16 ensures that press filtration moisture out can only flow to collector tube 14, and can not flow in inlet pipe 15, inlet pipe 15 is connected with high-pressure air source 16, collector tube 14 is also provided with opening-closing valve, the opening-closing valve having press filtration liquid stream out to send as an envoy on collector tube is opened, opening-closing valve in inlet pipe 15 is closed, when needs adopt high pressure gas to rinse aperture 11 and filter cloth 13, opening-closing valve then on collector tube is closed, opening-closing valve in inlet pipe 15 is also opened.
Opening for feed 17 and discharge port 18 is offered respectively in the both sides of cylindrical shell 1, described opening for feed 17 place is provided with charging flashboard 17-1, described discharge port 18 place is provided with discharging flashboard 18-1, input and output material flashboard promotes cylinder 19 by flashboard and drives, and described flashboard promotes cylinder 19 and input and output material flashboard one_to_one corresponding.Described dewatering unit also comprises interconnective seat advance and retreat cylinder 27 and feeding cylinder 28, described feeding cylinder 28 front end is connected with delivery sheet 29, delivery sheet 29 is arranged in storage bin, after material enters storage bin, drives delivery sheet 29 that material is advanced press filtration chamber by delivery sheet 29.Although adopt cylinder to implement in the present embodiment, also can use seat advance and retreat oil cylinder and feeding oil cylinder, adopt cylinder to implement then to promote cylinder 19 common high voltage source of the gas 16 with flashboard.
The inner bottom surface of described feed inlet and outlet and the inner bottom surface in press filtration chamber 7 contour, and on the inner bottom surface of feed inlet and outlet, offer corresponding flashboard slot 20, be provided with spring 20-1 in described flashboard slot 20 and fill out cover plate 20-2, described fills out the upper end that cover plate 20-2 is fixedly installed on spring 20-1.When telescopic spring is to free position, filler plate just topmost flushes with flashboard slot.
Described upper mounted plate 3 is provided with mud layer dredging structure 21, and described mud layer dredging structure 21 extends downward in press filtration chamber 7.
Described mud layer dredging structure 21 is hollow needle structure, offers multiple through hole thereon, and is covered with one deck filter cloth on the surface of mud layer dredging structure.Mud layer dredging structure 21 is threaded connection on stripper plate 6, adjustable collapsing length in press filtration chamber 7, clear in order to view, do not show through hole and corresponding filter cloth, but those of ordinary skill in the art all can understand concrete embodiment in Fig. 1.
Described upper mounted plate 3 installs (by anchor 23) in cylindrical shell 1 by many pull bars 22, described pull bar 22 is helicitic texture near upper mounted plate 3 place, described upper mounted plate 3 is provided with setting nut 24, by the position of the adjustable upper mounted plate 3 of setting nut 24.
Deep dehydration method for sludge flow process is:
1) mud, after preliminary hydro-extraction enters into storage bin, opens opening for feed, and is pushed in press filtration chamber by storage bin, keeps feed inlet and outlet to be in closing condition and thinks that press filtration is prepared;
2), press filtration in earlier stage: actuating unit is started working, and drives its push rod to move downward, and to drive Double crank link mechanism kinematic, Double crank link mechanism urges stripper plate moves downward extruding mud;
3), the press filtration later stage: by the supercharging to actuating unit, significantly improve the dynamics of push rod, in conjunction with the effect of Double crank link mechanism, to the further high-pressure extrusion of mud; When stripper plate is pushed to limit position, state that crank connecting rod mechanism is in " stretching ", keeps the press filtration regular hour;
4), dehydration after, open feed inlet and outlet, the mud cake in press filtration chamber pushed out.
Specific works principle is as follows:
Mud through preliminary hydro-extraction water ratio higher (about 80%) enters in storage bin, after accumulation after a while, feeding cylinder promotes delivery sheet and the mud in storage bin is pushed to press filtration chamber, now, feeding gate plate is opened, and discharging flashboard cuts out.When the mud in storage bin all enters into behind press filtration chamber, feeding gate plate is also closed, stroke oil cylinder is started working, stroke oil cylinder pushes the work forward the push rod of oil cylinder, push rod promotes the pinblock of Double crank link mechanism, power is sent on stripper plate by short toggle link, little toggle link, long toggle link, side link by the power of pinblock, in the early stage of press filtration, because the void ratio of mud is larger, power required for compression is also less, but compression speed is very fast, and now the effect of crushing failure at high speed is mainly played by Double crank link mechanism, and squeeze is less.Along with the carrying out of press filtration, enter the press filtration later stage, mud is more and more real by what compress, void ratio diminishes, and now required force of compression is increasing, and compression displacement is more and more less, the scale effect of the power of Double crank link mechanism starts to manifest, namely only need the power that push rod is certain, after Double crank link mechanism amplifies, form huge squeeze at stripper plate place and press filtration is carried out to mud.Further could extrude mud owing to needing larger power, now stroke oil cylinder can be switched to pressurizing cylinder, by the supercharging of pressurizing cylinder, the initial forces acted on push rod also significantly improves, in conjunction with the scale effect of the power of Double crank link mechanism, under the dual amplification of the power of pressurizing cylinder and crank connecting rod mechanism, stripper plate can provide enough power to extrude mud.
Under the toggle of crank connecting rod mechanism " stretches " state, now the scale effect of crank connecting rod mechanism power is maximum, and the pressure suffered by mud is also maximum, now carries out pressurize certain hour, moisture in mud is constantly extruded, until do not have moisture to extrude, press filtration stops, and charging flashboard and discharging flashboard are opened simultaneously, seat advance and retreat oil cylinder and feeding oil cylinder work simultaneously, seat advance and retreat oil cylinder pushing feeding oil cylinder entirety is advanced, and feeding oil cylinder also works simultaneously, and the mud cake of compacting is pushed out discharge.The moisture be press-filtered out enters into fluid passage by the aperture on filter cloth, bottom plate, and under check valve effect, this liquid can only from the unidirectional discharge of collector tube.
After running certain hour operation, if the mesh of mud granule by filter cloth or the aperture clogs of bottom plate, the opening-closing valve then can opening high-pressure air source and inlet pipe is opened, the opening-closing valve at collector tube place is closed, and the mud granule blocked on filter cloth and on bottom plate aperture is rinsed well by high pressure gas.
When the sludge quantity change processed, if when the mud entering into press filtration chamber increases, after extruding, final hmc thickness will increase, stripper plate position will relatively on move, if now upper mounted plate is still in original position, Distance Shortened then between stripper plate and upper mounted plate, namely crank connecting rod mechanism is in " suppressing song " state, " can not stretch " scale effect of the power that then can have a strong impact on crank connecting rod mechanism.So, now by the effect of setting nut, upper mounted plate is moved corresponding distance on the net, ensure that the distance between stripper plate and upper mounted plate remains rational distance, crank connecting rod mechanism can be made to be in the state of " stretching ", to make crank connecting rod mechanism reach the scale effect of best power.
Below only just preferred embodiment of the present invention is described, but can not be interpreted as it is limitations on claims.The present invention is not only confined to above embodiment, and its concrete structure allows to change.In a word, all various changes done in the protection domain of independent claim of the present invention are all in protection scope of the present invention.