FR2976575A1 - Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit - Google Patents

Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit Download PDF

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Publication number
FR2976575A1
FR2976575A1 FR1101863A FR1101863A FR2976575A1 FR 2976575 A1 FR2976575 A1 FR 2976575A1 FR 1101863 A FR1101863 A FR 1101863A FR 1101863 A FR1101863 A FR 1101863A FR 2976575 A1 FR2976575 A1 FR 2976575A1
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France
Prior art keywords
sludge
pressing
air
unit
injecting
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Application number
FR1101863A
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French (fr)
Inventor
David Taffin
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ASTRA INKS
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ASTRA INKS
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Priority to FR1101863A priority Critical patent/FR2976575A1/en
Publication of FR2976575A1 publication Critical patent/FR2976575A1/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/122Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using filter presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/82Handling the filter cake in the filter for purposes other than for regenerating for drying by compression
    • B01D29/824Handling the filter cake in the filter for purposes other than for regenerating for drying by compression using pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/76Handling the filter cake in the filter for purposes other than for regenerating
    • B01D29/80Handling the filter cake in the filter for purposes other than for regenerating for drying
    • B01D29/84Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating
    • B01D29/843Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating by direct contact with a fluid
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/13Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating

Abstract

The device comprises a unit for pressing sludge, and a unit for injecting dehydrating air in the sludge. The pressing and injecting units are simultaneously actuated in a perforated cage (3) containing the sludge. The pressing unit comprises a pressing plate (1) attached to an end of a piston of a cylinder, and is actuated by a pneumatic or hydraulic type cylinder (5). The air injecting unit: comprises air injection nozzles (2) that constitute an integral portion and are integral with the pressing plate; and is supplied with air by an air supply unit of the pneumatic cylinder. The device comprises a unit for pressing sludge, and a unit for injecting dehydrating air in the sludge. The pressing and injecting units are simultaneously actuated in a perforated cage (3) containing the sludge. The pressing unit comprises a pressing plate (1) attached to an end of a piston of a cylinder, and is actuated by a pneumatic or hydraulic type cylinder (5). The air injecting unit: comprises air injection nozzles (2) that constitute an integral portion and are integral with the pressing plate; and is supplied with air by an air supply unit of the pneumatic cylinder. The pressing plate is provided with a sealing joint (4). The perforated cage comprises a filtration bag containing the sludge, a big-bag filter containing the sludge allowing dehydration depending on the type of sludge to be dewatered, and openings uniformly distributed with a diameter of 3-5 mm. An independent claim is included for a process for pressing and dehydrating industrial sludge, digested sludge, sludge from a flocculation/filtration phase, cellulosic pulp or other fibrous material and other sludge-type residual products.

Description

DISPOSITIF DE PRESSAGE ET DESITYDRATATION DES BOUES DEVICE FOR PRESSING AND DESITIZATION OF SLUDGE

La présente invention se rapporte à un dispositif destiné à presser et déshydrater les boues industrielles, boue digérée, boue issue d'une phase de floculation/ filtration, pulpe cellulosique ou autre matière fibreuse, et d'autres produits résiduels de type boue. On presse par un plateau de pressage (1)(FIGI) muni de buses d'injection d'air 10 (2)(FlGlet 2) les boues se trouvant dans des cages ajourées. L'étanchéité entre le plateau de pressage et la cage ajourée (3)(FIGI) se fait par un joint (4)(FIGI) se trouvant sur le bord du plateau épousant le bord interne de la cage ajourée Le plateau se déplace de façon verticale du haut vers le bas pour la descente et 15 inversement pour la remontée. Ce dispositif de type presse à piston peut être hydraulique ou pneumatique, il présente une excellente aptitude au pressage et, de bonne performance de déshydratation avec une teneur en substance sèche plus élevée que des filtres 20 bandes gravitaires De construction simple ce dispositif ne nécessite pas ou peu de maintenance, et . peu énergivore. Les buses d'injection d'air positionnées en étoile ou autres ont pour effet de créer 25 des ponts drainants pour faciliter l'écoulement du fluide augmentant ainsi la vitesse de pressage et accentuant considérablement la déshydratation des boues. 30 L'invention concerne un dispositif pour presser et déshydrater les boues industrielles, boue digérée, boue issue d'une phase de floculation / filtration, pulpe cellulosique ou autre matière fibreuse, et d'autres produits résiduels de type boue caractérisé en ce qu'il comprend des moyens de pressage des boues et des moyen d'injection d'air de déshydratation dans les boues, les deux 35 moyens étant actionnés simultanément dans une cage ajourée contenant les boues. The present invention relates to a device for pressing and dewatering industrial sludge, digested sludge, sludge resulting from a flocculation / filtration phase, cellulosic pulp or other fibrous material, and other residual sludge products. Pressed by a press plate (1) (FIGI) provided with air injection nozzles 10 (2) (FlGlet 2) the sludge being in perforated cages. The seal between the pressing plate and the perforated cage (3) (FIGI) is made by a seal (4) (FIGI) located on the edge of the plate conforming to the internal edge of the perforated cage. vertical from top to bottom for the descent and 15 conversely for the ascent. This piston press type device can be hydraulic or pneumatic, it has excellent pressability and good dewatering performance with a higher dry substance content than gravity band filters. Simple construction this device does not require or little maintenance, and. energy efficient Star-shaped or other air injection nozzles have the effect of creating drainage bridges to facilitate the flow of fluid thereby increasing the pressing speed and greatly increasing sludge dewatering. The invention relates to a device for pressing and dewatering industrial sludge, digested sludge, sludge resulting from a flocculation / filtration phase, cellulosic pulp or other fibrous material, and other residual products of the sludge type, characterized in that it comprises sludge pressing means and means for injecting dewatering air into the sludge, the two means being actuated simultaneously in a perforated cage containing the sludge.

Selon des modes de réalisation particuliers : According to particular embodiments:

40 - les moyens de pressage comprennent un plateau de pressage fixé à l'extrémité du piston d'un vérin. - les moyens d'injection de l'air comprennent des buses d'injection d'air constituant une partie intégrante et solidaire du plateau de pressage. - les moyens de pressage sont actionnés par un vérin de type pneumatique ou hydraulique. 45 - les moyens d'injection de l'air sont alimentés en air par des moyens d'alimentation en air du vérin pneumatique. The pressing means comprise a pressing plate attached to the end of the piston of a jack. the means for injecting air comprise air injection nozzles constituting an integral and integral part of the pressing plate. - The pressing means are actuated by a cylinder of pneumatic or hydraulic type. 45 - the air injection means are supplied with air by air supply means of the pneumatic cylinder.

- ledit plateau de pressage est muni d'un joint d'étanchéité. - la cage ajourée comprend une poche de filtration contenant les boues. - said pressing plate is provided with a seal. the perforated cage comprises a filtration bag containing the sludge.

- la cage ajourée comprend un « big-bag » filtrant contenant les boues permettant une déshydratation plus fine selon le type de boue à déshydrater. - la cage ajourée comprend des orifices régulièrement répartis avec une plage de diamètre de 3 à 5 mm. L'invention concerne dans le même concept inventif un procédé pour presser et déshydrater les boues industrielles, boue digérée, boue issue d'une phase de floculation / filtration, pulpe cellulosique ou autre matière fibreuse, et d'autres produits résiduels de type boue caractérisé en ce que l'on comprime les boues dans une cage ajourée tout en injectant simultanément de l'air de déshydratation dans les boues pressées. - The perforated cage comprises a filter "big bag" containing the sludge allowing finer dehydration depending on the type of sludge to be dewatered. - The perforated cage comprises orifices regularly distributed with a diameter range of 3 to 5 mm. The invention relates in the same inventive concept a process for pressing and dewatering industrial sludge, digested sludge, sludge resulting from a flocculation / filtration phase, cellulosic pulp or other fibrous material, and other residual sludge type products characterized in that the sludge is compressed in a perforated cage while simultaneously injecting dewatering air into the pressed sludge.

Le plateau de pressage muni de buse d'injection d'air exerce une pression réglée par l'opérateur, qui comprime les boues qui se trouvent dans la cage ajourée tout en injectant de l'air favorisant ainsi la déshydratation. The pressing plate provided with an air injection nozzle exerts a pressure set by the operator, which compresses the sludge that is in the perforated cage while injecting air thus promoting dehydration.

Il est capable de fonctionner en continu dans un procédé de plusieurs cages 25 La manutention des cages ajourées pouvant se faire un convoyeur automatisé. It is able to operate continuously in a multi-cage process. The handling of perforated cages can be an automated conveyor.

Les dessins annexés illustrent l'invention : The accompanying drawings illustrate the invention:

La figure 1 représente en coupe, le dispositif de l'invention. 30 La figure 2 représente en la vue dessus une disposition parmi d'autres des buses d'injection sur le plateau de pressage Figure 1 shows in section, the device of the invention. FIG. 2 is a top view of one of a number of injection nozzles on the press plate.

En référence à ces dessins, le dispositif de pressage et déshydratation des boues se compose : d'un châssis(6)(FIGI) sur lequel est monté un vérin hydraulique ou pneumatique vertical (5)(FIGI), pour système hydraulique => moteur électrique, centrale hydraulique, manomètre, électrovanne, nourrice d'air, boitier de commande électro pneumatique. 40 Une plaque de pression supérieure (plateau de pressage) est fixée sur le piston du vérin de pression, l'ensemble automatisé il permet un pressage régulé des boues. Sur cette plaque de pression un dispositif de déshydratation a été intégré, la déshydratation des boues se fait par 45 l'injection d'air sec froid ou chaud dans les boues. - Une cage métallique réalisée à partir d'une tôle inox perforée (ayant des trous de 3 à 5 mm de passage du fluide .Dans cette cage, sont placées à l'intérieur des boues contenues dans des poches ou big-bag filtrants, ces 35 poches ou big bag filtrants peuvent être jupées directement à l'intérieur de la cage. Cela dépendant du dispositif en amont. La cage perforée est adaptée sur un bassin de réception (servant de plaque de contre-pression inférieure) Un bassin de réception placé de façon à faire face à la plaque de pression supérieure coulissant dans la cage inox. il peut être plein avec une vidange ou en tôle perforée. With reference to these drawings, the device for pressing and dewatering sludge consists of: a frame (6) (FIGI) on which is mounted a vertical hydraulic or pneumatic cylinder (5) (FIGI), for hydraulic system => motor electric, hydraulic power station, manometer, solenoid valve, air nipple, electro pneumatic control box. 40 An upper pressure plate (pressure plate) is attached to the piston of the pressure cylinder, the automated assembly allows controlled pressing of the sludge. On this pressure plate a dewatering device has been integrated, the dewatering of the sludge is done by the injection of cold or hot dry air into the sludge. - A metal cage made from a perforated stainless steel sheet (having holes 3 to 5 mm of fluid passage .In this cage, are placed inside the sludge contained in pockets or big-bag filter, these 35 pockets or big bag filters can be skirted directly inside the cage, depending on the device upstream The perforated cage is fitted on a receiving basin (used as a lower counter-pressure plate) A receiving basin placed in order to face the sliding upper pressure plate in the stainless steel cage, it can be full with a drain or perforated sheet.

10 Principe de Fonctionnement 10 Principle of Operation

Action du vérin par système hydraulique. Cylinder action by hydraulic system.

Après avoir réglé la pression de travail au boitier de commande (4) le moteur 15 électrique actionne les pompes hydrauliques qui envoient de l'huile dans le vérin, actionnant ainsi la descente du piston donc du plateau de pressage. Celui-ci descend à l'intérieur de la cage en pressant les boues, simultanément à la descente du plateau de pressage, l'air comprimé est envoyé dans les buses pour être injecté directement dans les boues. 20 La machine étant pourvue de deux manomètres (pression Huile pression Air) qui permettent de régler instantanément chaque pression de travail.par l'opérateur à tout moment si nécessaire. After having adjusted the working pressure to the control box (4), the electric motor actuates the hydraulic pumps which send oil into the cylinder, thus actuating the lowering of the piston and therefore of the pressing plate. This goes down inside the cage by pressing the sludge, simultaneously with the descent of the pressing plate, the compressed air is sent into the nozzles to be injected directly into the sludge. 20 The machine is equipped with two pressure gauges (Air pressure oil pressure) which allow to instantly adjust each working pressure by the operator at any time if necessary.

25 b Pression huile : mini 50 Atm, Maxi : 350 Atm). b Pression Air : 0 à 7 bars (non limitatif) 25 b Oil pressure: min 50 Atm, Max: 350 Atm). b Air pressure: 0 to 7 bars (not limited)

La presse dispose d'un boitier électrique de commande à fonctionnement automatique qui lui permet de s'arrêter lors qu'elle a atteint sa pression de travail 30 et de repartir dés que la pression décroit de 50 Atm due à l'évacuation du fluide des boues au travers les trous de la cage. Le système hydraulique est muni d'un groupe sécurité (valve automatique) en cas de défection du manomètre permettant l'arrêt immédiat de la presse. The press has an electric control box with automatic operation that allows it to stop when it has reached its working pressure 30 and start again as soon as the pressure decreases by 50 Atm due to the evacuation of the fluid sludge through the holes in the cage. The hydraulic system is equipped with a safety group (automatic valve) in case of defect of the manometer allowing the immediate stop of the press.

35 L'air étant injecté directement dans les boues, elle est constante Action du vérin par système pneumatique, Since the air is injected directly into the sludge, it is constant. Action of the cylinder by pneumatic system,

Même fonctionnement que le système hydraulique mais c'est l'air qui actionne le 40 vérin du plateau de pressage. Le dispositif ci-dessus selon l'invention peut être décliné en plusieurs dimensions, non limitatif. 455 Same operation as the hydraulic system but it is the air that actuates the 40 cylinder of the pressing plate. The device above according to the invention can be declined in several dimensions, not limiting. 455

Claims (10)

REVENDICATIONS1) Dispositif pour presser et déshydrater les boues industrielles, boue digérée, boue issue d'une phase de floculation / filtration, pulpe cellulosique ou autre matière fibreuse, et d'autres produits résiduels de type boue caractérisé en ce qu'il comprend des moyens de pressage des boues et des moyen d'injection d'air de déshydratation dans les boues, les deux moyens étant actionnés simultanément dans une cage ajourée contenant les boues. CLAIMS1) Device for pressing and dewatering industrial sludge, digested sludge, sludge resulting from a flocculation / filtration phase, cellulosic pulp or other fibrous material, and other residual sludge products characterized in that it comprises means pressing sludge and dehydration air injection means in the sludge, the two means being actuated simultaneously in a perforated cage containing the sludge. 2) Dispositif selon la revendication 1 caractérisé en ce que les moyens de pressage comprennent un plateau de pressage fixé à l'extrémité du piston d'un vérin. 2) Device according to claim 1 characterized in that the pressing means comprises a pressing plate attached to the end of the piston of a jack. 3) Dispositif selon la revendication 2 caractérisé en ce que les moyens d'injection de l'air comprennent des buses d'injection d'air constituant une partie intégrante et solidaire du plateau de pressage. 20 3) Device according to claim 2 characterized in that the air injection means comprise air injection nozzles constituting an integral and integral part of the pressing plate. 20 4) Dispositif selon l'une quelconque des revendications précédentes caractérisé en ce que les moyens de pressage sont actionnés par un vérin de type pneumatique ou hydraulique. 4) Device according to any one of the preceding claims characterized in that the pressing means are actuated by a cylinder of pneumatic or hydraulic type. 5) Dispositif selon la revendication 4 caractérisé en ce que les moyens 25 d'injection de l'air sont alimentés en air par des moyens d'alimentation en air du vérin pneumatique. 5) Device according to claim 4 characterized in that the means 25 for injecting air are supplied with air by air supply means of the pneumatic cylinder. 6) Dispositif selon l'une quelconque des revendications 2 à 5 caractérisé en ce que ledit plateau de pressage est muni d'un joint d'étanchéité. 6) Device according to any one of claims 2 to 5 characterized in that said pressing plate is provided with a seal. 7) Dispositif selon l'une quelconque des revendications précédentes caractérisé en ce que la cage ajourée comprend une poche de filtration contenant les boues. 35 7) Device according to any one of the preceding claims characterized in that the perforated cage comprises a filter bag containing the sludge. 35 8) Dispositif selon l'une quelconque des revendications 1 à 6 caractérisé en ce que la cage ajourée comprend un « big-bag » filtrant contenant les boues permettant une déshydratation plus fine selon le type de boue à déshydrater. 40 8) Device according to any one of claims 1 to 6 characterized in that the perforated cage comprises a filter "big bag" containing the sludge allowing finer dehydration depending on the type of sludge to be dewatered. 40 9) Dispositif selon l'une quelconque des revendications précédentes caractérisé en ce que la cage ajourée comprend des orifices régulièrement répartis avec une plage de diamètre de 3 à 5 mm. 30 9) Device according to any one of the preceding claims characterized in that the perforated cage comprises orifices regularly distributed with a diameter range of 3 to 5 mm. 30 10) Procédé pour presser et déshydrater les boues industrielles, boue digérée, boue issue d'une phase de floculation / filtration, pulpe cellulosique ou autre matière fibreuse, et d'autres produits résiduels de type boue caractérisé en ce que l'on comprime les boues dans une cage ajourée tout en injectant simultanément de l'air de déshydratation dans les boues pressées. 10) Process for pressing and dewatering industrial sludge, digested sludge, sludge resulting from a flocculation / filtration phase, cellulosic pulp or other fibrous material, and other residual sludge products characterized in that the sludge is compressed sludge in a perforated cage while simultaneously injecting dehydration air into the pressed sludge.
FR1101863A 2011-06-17 2011-06-17 Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit Withdrawn FR2976575A1 (en)

Priority Applications (1)

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FR1101863A FR2976575A1 (en) 2011-06-17 2011-06-17 Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit

Applications Claiming Priority (1)

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FR1101863A FR2976575A1 (en) 2011-06-17 2011-06-17 Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit

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FR2976575A1 true FR2976575A1 (en) 2012-12-21

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FR1101863A Withdrawn FR2976575A1 (en) 2011-06-17 2011-06-17 Device, useful to press and dehydrate industrial sludge, digested sludge, sludge from flocculation/filtration phase, cellulosic pulp/other fibrous material and other sludge-type residual products, comprises pressing unit and injecting unit

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104803575A (en) * 2015-03-25 2015-07-29 饶宾期 Ultrahigh-pressure deep sewage sludge dehydrating device
CN109333767A (en) * 2018-09-06 2019-02-15 谭沛卿 A kind of recycling sludge sludge briquetting apparatus

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1264152A (en) * 1959-06-25 1961-06-19 Rheinstahl Eisenwerke Muelheim Meiderich Ag Filter press for extracting water, or other liquid, sludge, or similar products, of a mineral or vegetable nature, in particular extremely fine grains of coal sludge, or slurries
FR1410940A (en) * 1964-10-12 1965-09-10 Passavant Werke Method and apparatus for filtration, in particular for dewatering wastewater sludge
FR2342091A1 (en) * 1976-02-27 1977-09-23 Kaelle Regulatorer Ab PROCESS AND MACHINE FOR DRYING SLUDGE
US4882068A (en) * 1988-05-02 1989-11-21 Parkson Corporation Method and apparatus for removing liquid from suspensions
DE19529556C1 (en) * 1995-08-11 1997-01-02 System Plus Umwelttechnik Vert Drying plant halves volume of wet sludge by first mechanical treatment in filter press
US6319482B1 (en) * 1996-05-20 2001-11-20 Apex Residue Recovery Inc. Treatment of fly ASH/APC residues including lead salt recovery
US20090249641A1 (en) * 2008-04-07 2009-10-08 Wastedry, Llc Systems and Methods for Processing Municipal Wastewater Treatment Sewage Sludge

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1264152A (en) * 1959-06-25 1961-06-19 Rheinstahl Eisenwerke Muelheim Meiderich Ag Filter press for extracting water, or other liquid, sludge, or similar products, of a mineral or vegetable nature, in particular extremely fine grains of coal sludge, or slurries
FR1410940A (en) * 1964-10-12 1965-09-10 Passavant Werke Method and apparatus for filtration, in particular for dewatering wastewater sludge
FR2342091A1 (en) * 1976-02-27 1977-09-23 Kaelle Regulatorer Ab PROCESS AND MACHINE FOR DRYING SLUDGE
US4882068A (en) * 1988-05-02 1989-11-21 Parkson Corporation Method and apparatus for removing liquid from suspensions
DE19529556C1 (en) * 1995-08-11 1997-01-02 System Plus Umwelttechnik Vert Drying plant halves volume of wet sludge by first mechanical treatment in filter press
US6319482B1 (en) * 1996-05-20 2001-11-20 Apex Residue Recovery Inc. Treatment of fly ASH/APC residues including lead salt recovery
US20090249641A1 (en) * 2008-04-07 2009-10-08 Wastedry, Llc Systems and Methods for Processing Municipal Wastewater Treatment Sewage Sludge

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104803575A (en) * 2015-03-25 2015-07-29 饶宾期 Ultrahigh-pressure deep sewage sludge dehydrating device
CN104803575B (en) * 2015-03-25 2017-03-29 浙江威治环保科技有限公司 Supertension sewage sludge deep dehydrator
CN109333767A (en) * 2018-09-06 2019-02-15 谭沛卿 A kind of recycling sludge sludge briquetting apparatus

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