CN104801634B - The transmit electric power bending apparatus with cable and the bending method thereof of cooling-down type band wall scroll guide chute - Google Patents

The transmit electric power bending apparatus with cable and the bending method thereof of cooling-down type band wall scroll guide chute Download PDF

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Publication number
CN104801634B
CN104801634B CN201510214974.4A CN201510214974A CN104801634B CN 104801634 B CN104801634 B CN 104801634B CN 201510214974 A CN201510214974 A CN 201510214974A CN 104801634 B CN104801634 B CN 104801634B
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China
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cable
forming mould
slip forming
guide rolls
frame
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CN104801634A (en
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李建军
马劲松
沈治文
宁峰
刘科
宁延河
王书忠
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Zhangqiu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Zhangqiu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Wire Processing (AREA)

Abstract

一种降温式带单条导向滑槽的输送电力用电缆的弯曲设备及其弯曲方法,所述弯曲设备用于将所述电缆(1)的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架(9)以及左右排列的左滑动成形模和右滑动成形模,机架(9)的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对(8)和下引导滚子对(7),上引导滚子对(8)的两个滚子之间的间隙以及下引导滚子对(7)的两个滚子之间的间隙相互对准以供所述电缆(1)穿过。

A cooling-type power transmission cable bending device with a single guide chute and a bending method thereof, the bending device is used to bend the head of the cable (1) into shape so as to fit tightly with the power equipment in a shape-adaptive manner fixed connection, the bending equipment includes a frame (9) and left and right sliding forming dies and right sliding forming dies arranged left and right, and upper guide rollers are respectively arranged at the middle positions of the upper edge and the lower edge of the frame (9) pair (8) and lower guide roller pair (7), the gap between the two rollers of the upper guide roller pair (8) and the gap between the two rollers of the lower guide roller pair (7) are mutually Align for the cable (1) to pass through.

Description

降温式带单条导向滑槽的输送电力用电缆的弯曲设备及其弯曲方法Bending equipment and bending method for power transmission cable with cooling type and single guide chute

技术领域 technical field

本发明涉及输送电力用电缆的施工处理,尤其是一种降温式带单条导向滑槽的输送电力用电缆的弯曲设备及其弯曲方法。 The invention relates to the construction treatment of electric power transmission cables, in particular to a cooling-type electric power transmission cable bending device with a single guide chute and a bending method thereof.

背景技术 Background technique

送电用电缆在施工应用的过程中,往往需要对接线头部进行弯曲处理,以与电力设备的具体固定部位的形状适配,从而将电缆紧固连接。有时,这种形状的要求较为复杂,而且形状精度要求较高。因此,需要一种动力控制的成形设备,以快速准确地对电缆头部进行弯曲成形。 In the process of construction and application of power transmission cables, it is often necessary to bend the wiring head to adapt to the shape of the specific fixed part of the power equipment, so as to securely connect the cables. Sometimes, the requirements for this shape are more complex, and the shape accuracy is higher. Therefore, a power-controlled forming device is needed to quickly and accurately bend and shape the cable head.

发明内容 Contents of the invention

本发明的目的在于提供一种降温式带单条导向滑槽的输送电力用电缆的弯曲设备及其弯曲方法,能够满足上述要求。 The object of the present invention is to provide a cooling type bending device and bending method for a power transmission cable with a single guide chute, which can meet the above requirements.

根据本发明的一种降温式带单条导向滑槽的输送电力用电缆的弯曲设备,用于将所述电缆的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架以及左右排列的左滑动成形模和右滑动成形模,机架的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对和下引导滚子对,上引导滚子对的两个滚子之间的间隙以及下引导滚子对的两个滚子之间的间隙相互对准以供所述电缆穿过,在所述机架的中间位置设置有导向滑槽,所述左滑动成形模和右滑动成形模的底部设置在所述导向滑槽内从而与所述导向滑槽滑动配合连接,在所述机架的上部设置有左右方向延伸的第一螺杆,第一螺杆的右端与第一驱动电机动力联接,在所述机架的下部设置有左右方向延伸的第二螺杆,第二螺杆的左端与第二驱动电机动力联接,所述第一驱动电机和所述第二驱动电机的外表面设置有冷却水管,所述冷却水管中的冷水可以将所述第一驱动电机和所述第二驱动电机运行时所产生的热量吸收带走散发掉,防止温度过高而损毁,其中,所述左滑动成形模的上部设置有左光孔,下部设置有左螺孔,所述右滑动成形模的上部设置有右螺孔,下部设置有右光孔,其中,第一螺杆与所述左光孔滑动配合,与所述右螺孔螺纹配合,所述第二螺杆与所述左螺孔螺纹配合,与所述右光孔滑动配合。 According to the present invention, a cooling-type bending device for a power transmission cable with a single guide chute is used to bend the head of the cable so as to be fastened and connected to the power equipment in a shape-adaptive manner. The bending device Including the frame and left and right sliding forming dies and right sliding forming dies arranged left and right, upper and lower guide roller pairs are respectively arranged at the middle positions of the upper edge and the lower edge of the frame, and the upper guide roller pair The gap between the two rollers of the lower guide roller pair and the gap between the two rollers of the lower guide roller pair are aligned with each other for the cable to pass through, and a guide chute is provided in the middle of the frame, so The bottoms of the left sliding forming die and the right sliding forming die are arranged in the guide chute so as to be slidably connected with the guide chute, and the first screw rod extending in the left and right direction is arranged on the upper part of the frame. The right end of the screw rod is power-coupled with the first drive motor, and a second screw rod extending in the left-right direction is arranged at the bottom of the frame, and the left end of the second screw rod is power-connected with the second drive motor, and the first drive motor and the The outer surface of the second driving motor is provided with a cooling water pipe, and the cold water in the cooling water pipe can absorb and dissipate the heat generated during the operation of the first driving motor and the second driving motor to prevent the temperature from being too high And damage, wherein, the upper part of the left sliding forming die is provided with a left light hole, the lower part is provided with a left screw hole, the upper part of the right sliding forming die is provided with a right screw hole, and the lower part is provided with a right light hole, wherein, the first A screw rod is slidably engaged with the left optical hole, and threadedly engaged with the right screw hole, and the second screw rod is threadedly engaged with the left screw hole, and is slidably engaged with the right optical hole.

根据本发明另一方面,一种对电缆的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆的头部穿过所述上引导滚子对之间的间隙以及下引导滚子对之间的间隙,所述第一驱动电机和第二驱动电机运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆;然后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对以及下引导滚子对的协作之下,所述电缆的头部被弯曲成形;最后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆。 According to another aspect of the present invention, a method for bending and forming the head of a cable, using the above-mentioned bending device, includes the following steps: firstly, passing the head of the cable through the pair of upper guide rollers and the gap between the lower guide roller pair, the first driving motor and the second driving motor operate so that the left sliding forming die and the right sliding forming die move toward each other to clamp the cable; then, the The operation of the first driving motor and the second driving motor makes the left sliding forming die and the right sliding forming die move in the same direction, and under the cooperation of the upper pair of guide rollers and the lower pair of guide rollers, the cable The head is bent and shaped; finally, the first drive motor and the second drive motor operate so that the left and right slide forming dies move away from each other to loosen the cable.

通过本发明,由于使用两个圆柱形的成形模,在驱动力的作用下,两个圆柱形的成形模能够在导向滑槽内沿着左右两个方向上滑动,因此能够将电缆的头部加工出多个开口朝向不同的U形,以满足电缆多重固定的要求,也可以加工出多个开口朝向相同的U形,或者其组合。而且,通过每个成形模与两个螺杆螺纹配合以及滑动配合相组合,能够抵抗成形模转动的倾向,并且能够同时用作另一个成形模的螺纹驱动,因此节省了设备空间以及降低了成本。由于每个成形模使用分开的螺杆的控制,能够进行夹紧操作以及弯曲操作和松开操作,因此,仅仅通过两根螺杆,无导向杆的前提下,实现了上述三种操作动作,最大限度在保证使用要求的情形下简化了设备结构。而且,通过能够调整的引导滚子,其能够满足不同直径的电缆的弯曲,能够保证其U形弯曲的水平腿部的形状精度,避免造成倾斜状。这种模式的弯曲能够在需要进行弯曲的准确部位进行,避免电缆造成浪费。通过在驱动电机的外表面设置冷却水管,冷却水管中流动的冷水可以将所述第一驱动电机和所述第二驱动电机运行时所产生的热量吸收并带走散发掉,防止驱动电机长时间运行后温度过高而损毁,从而保证该弯曲设备的正常运行。 Through the present invention, due to the use of two cylindrical forming dies, under the action of driving force, the two cylindrical forming dies can slide in the guide chute along the left and right directions, so the head of the cable can be A plurality of U-shapes with different openings are processed to meet the requirements for multiple fixation of cables, and a plurality of U-shapes with the same openings may also be processed, or a combination thereof. Moreover, by combining each forming die with two screw thread fits and sliding fits, the tendency of the forming die to rotate can be resisted, and it can be used as a screw drive for another forming die at the same time, thus saving equipment space and reducing costs. Since each forming die is controlled by a separate screw, it can perform clamping operation, bending operation, and loosening operation. Therefore, the above three operations are realized with only two screws and no guide rods, maximizing The equipment structure is simplified under the condition of ensuring the use requirements. Moreover, through the adjustable guide rollers, it can meet the bending of cables with different diameters, and can ensure the shape accuracy of its U-shaped bent horizontal legs, avoiding an inclined shape. This mode of bending enables the exact spot where it needs to be bent, avoiding wasted cables. By setting cooling water pipes on the outer surface of the driving motor, the cold water flowing in the cooling water pipes can absorb and take away the heat generated when the first driving motor and the second driving motor are running, preventing the driving motor from driving for a long time After operation, the temperature is too high and damaged, so as to ensure the normal operation of the bending equipment.

附图说明 Description of drawings

图1是本发明的所述设备的整体结构示意图,其中,电缆插入并且尚未进行夹紧以及弯曲; Fig. 1 is a schematic diagram of the overall structure of the device of the present invention, wherein the cable is inserted and has not yet been clamped and bent;

图2是图1中的所述设备在两个成形模向左运动以弯曲的状态的示意图; Fig. 2 is a schematic diagram of the device in Fig. 1 in a state where two forming dies move to the left to bend;

图3是引导滚子的调整结构的示意图。 Fig. 3 is a schematic diagram of the adjustment structure of the guide rollers.

具体实施方式 detailed description

下面结合图1-3对本发明进行详细说明。 The present invention will be described in detail below in conjunction with FIGS. 1-3 .

参照图1,根据实施例,一种降温式带单条导向滑槽的输送电力用电缆的弯曲设备,用于将所述电缆1的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架9以及左右排列的左滑动成形模和右滑动成形模,机架9的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对8和下引导滚子对7,上引导滚子对8的两个滚子之间的间隙以及下引导滚子对7的两个滚子之间的间隙相互对准以供所述电缆1穿过,在所述机架9的中间位置设置有导向滑槽222,所述左滑动成形模和右滑动成形模的底部设置在所述导向滑槽222内从而与所述导向滑槽222滑动配合连接,所述左滑动成形模和右滑动成形模为圆柱形的,其能够在受驱动力的作用下在所述导向滑槽222内滑动,在所述机架9的上部设置有左右方向延伸的第一螺杆93,第一螺杆93的右端与第一驱动电机91动力联接,在所述机架9的下部设置有左右方向延伸的第二螺杆94,第二螺杆94的左端与第二驱动电机92动力联接,所述第一驱动电机91和所述第二驱动电机92的外表面设置有冷却水管100,所述冷却水管100中的冷水可以将所述第一驱动电机91和所述第二驱动电机92运行时所产生的热量吸收带走散发掉,防止温度过高而损毁,其中,所述左滑动成形模的上部设置有左光孔932,下部设置有左螺孔941,所述右滑动成形模的上部设置有右螺孔931,下部设置有右光孔942,其中,第一螺杆93与所述左光孔932滑动配合,与所述右螺孔931螺纹配合,所述第二螺杆94与所述左螺孔941螺纹配合,与所述右光孔942滑动配合。 Referring to FIG. 1 , according to an embodiment, a cooling type bending device for a power transmission cable with a single guide chute is used to bend the head of the cable 1 so as to be fastened and connected to the power equipment in a shape-adaptive manner. , the bending equipment includes a frame 9 and left and right sliding forming dies and right sliding forming dies arranged left and right, and upper guide roller pairs 8 and lower guide rollers are respectively provided at the middle positions of the upper edge and the lower edge of the frame 9 The sub-pair 7, the gap between the two rollers of the upper guide roller pair 8 and the gap between the two rollers of the lower guide roller pair 7 are aligned with each other for the passage of the cable 1, in the The middle position of the frame 9 is provided with a guide chute 222, the bottoms of the left sliding forming die and the right sliding forming die are arranged in the guide chute 222 so as to be slidably connected with the guide chute 222, the left The sliding forming die and the right sliding forming die are cylindrical, which can slide in the guide chute 222 under the action of the driving force, and the first screw rod 93 extending in the left and right direction is arranged on the upper part of the frame 9 , the right end of the first screw rod 93 is power-connected with the first driving motor 91, and the second screw rod 94 extending in the left-right direction is arranged at the bottom of the frame 9, and the left end of the second screw rod 94 is power-connected with the second driving motor 92, The outer surfaces of the first driving motor 91 and the second driving motor 92 are provided with cooling water pipes 100, and the cold water in the cooling water pipes 100 can run the first driving motor 91 and the second driving motor 92. The heat generated during the process is absorbed and dissipated to prevent damage due to excessive temperature. The upper part of the left sliding forming die is provided with a left optical hole 932, and the lower part is provided with a left screw hole 941. The upper part is provided with a right screw hole 931, and the lower part is provided with a right optical hole 942, wherein the first screw rod 93 is slidably fitted with the left optical hole 932 and threaded with the right screw hole 931, and the second screw rod 94 is fitted with the The left screw hole 941 is threadedly fitted, and the right light hole 942 is slidably matched.

有益地,参照图3,其中,所述上引导滚子对8与所述机架9中的上下方向延伸的第一调整滑槽80配合,所述下引导滚子对7与所述机架9中的上下方向延伸的第二调整滑槽70配合,从而能够根据电缆1的直径而进行上下调整。 Beneficially, referring to FIG. 3 , wherein, the pair of upper guide rollers 8 cooperates with the first adjustment chute 80 extending up and down in the frame 9 , and the pair of lower guide rollers 7 cooperates with the frame 9 . The second adjustment sliding groove 70 extending in the vertical direction in 9 cooperates, so as to be able to adjust up and down according to the diameter of the cable 1 .

参照图2,根据实施例,一种对电缆1的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆1的头部穿过所述上引导滚子对8之间的间隙以及下引导滚子对7之间的间隙,所述第一驱动电机91和第二驱动电机92运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆1;然后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对8以及下引导滚子对7的协作之下,所述电缆1的头部被弯曲成形;最后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆1。 Referring to FIG. 2 , according to an embodiment, a method for bending and forming the head of a cable 1, using the above-mentioned bending device, includes the following steps: first, passing the head of the cable 1 through the upper guide roller The gap between the sub-pairs 8 and the gap between the lower guide roller pair 7, the first driving motor 91 and the second driving motor 92 run, so that the left sliding forming die and the right sliding forming die move toward each other to clamp the The cable 1; then, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die move in the same direction together, and guide roller pairs 8 on the upper and lower guide Under the cooperation of the roller pair 7, the head of the cable 1 is bent and shaped; finally, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die are away from each other Movement to loosen said cable 1.

当需要进行多个弯曲部的加工时,在松开上述成形模之后,将电缆需要加工的部位准确插入在两对引导滚子的滚子间隙之间,并且再次利用成形模夹紧要进行弯曲的准确位置,根据U形弯曲开口的要求方向而使得第一驱动电机和第二驱动电机运行,从而使得两个成形模向左或向右一同滑动,最终加工处多个需要形状的U形弯曲。 When it is necessary to process multiple bending parts, after loosening the above-mentioned forming die, insert the part of the cable to be processed accurately between the roller gaps of the two pairs of guide rollers, and use the forming die to clamp the part to be bent again. According to the exact position of the U-shaped bending opening, the first driving motor and the second driving motor are operated, so that the two forming dies slide together to the left or right, and finally process multiple U-shaped bendings of required shapes .

Claims (3)

  1. null1. transmitting electric power of a cooling-down type band wall scroll guide chute uses the bending apparatus of cable,For the head-bent of described cable (1) is fastenedly connected with power equipment with being shaped so as to shape adaptation,Described bending apparatus includes frame (9) and the left slip forming mould of left-right situs and right slip forming mould,The top edge of frame (9) and the respective middle position of lower limb are respectively arranged with guide rolls to (8) and lower guide rolls to (7),To the gap between two rollers of (8) and lower guide rolls, gap between two rollers to (7) is mutually aligned and passes for described cable (1) upper guide rolls,The centre position of described frame (9) is provided with guide chute (222),The bottom of described left slip forming mould and right slip forming mould be arranged in described guide chute (222) thus with described guide chute (222) sliding connection,The first screw rod (93) that left and right directions extends it is provided with on the top of described frame (9),The right-hand member of the first screw rod (93) and first drives motor (91) power to couple,The second screw rod (94) that left and right directions extends it is provided with in the bottom of described frame (9),The left end of the second screw rod (94) and second drives motor (92) power to couple,Described first drives motor (91) and described second to drive the outer surface of motor (92) to be provided with cooling water pipe (100),When cold water in described cooling water pipe (100) can drive motor (91) and described second to drive motor (92) to run by described first, produced heat absorption is taken away and is dissipated,Prevent temperature too high and damage,Wherein,The top of described left slip forming mould is provided with left unthreaded hole (932),Bottom is provided with left screw (941),The top of described right slip forming mould is provided with right screw (931),Bottom is provided with right unthreaded hole (942),Wherein,First screw rod (93) is slidably matched with described left unthreaded hole (932),With described right screw (931) threaded engagement,Described second screw rod (94) and described left screw (941) threaded engagement,It is slidably matched with described right unthreaded hole (942).
  2. The bending apparatus of cable is used in transmitting electric power of a kind of cooling-down type band wall scroll guide chute the most as claimed in claim 1, wherein, the first adjustment chute (80) that (8) are extended by described upper guide rolls with the above-below direction in described frame (9) coordinates, the second adjustment chute (70) that (7) are extended by described lower guide rolls with the above-below direction in described frame (9) coordinates such that it is able to adjust up and down according to the diameter of cable (1).
  3. 3. the method that the head of cable (1) is curved shaping, described method uses the bending apparatus as described in claim 1 or claim 2, comprise the steps: first, by the head of cable (1) through described upper guide rolls to the gap (8) and lower guide rolls to the gap between (7), described first drives motor (91) and second to drive motor (92) to run so that left slip forming mould and right slip forming mould move toward one another are to clamp described cable (1);Then, described first drives motor (91) and second to drive motor (92) to run makes described left slip forming mould and right slip forming mould together move towards same direction, on described guide rolls to (8) and the cooperation to (7) of the lower guide rolls under, the head of described cable (1) is bent shaping;Finally, described first motor (91) and second is driven to drive motor (92) operation to make described left slip forming mould and right slip forming mould move away from each other to unclamp described cable (1).
CN201510214974.4A 2015-04-30 2015-04-30 The transmit electric power bending apparatus with cable and the bending method thereof of cooling-down type band wall scroll guide chute Expired - Fee Related CN104801634B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3925950A1 (en) * 1989-08-05 1991-02-07 Woerlein Randolph Bending machine for pipes - has bending tool driven by screwed spindle
US5680789A (en) * 1995-05-18 1997-10-28 Brooke; Robert Bend-all
RU2146980C1 (en) * 1998-03-05 2000-03-27 Комсомольское-на-Амуре авиационное производственное объединение Apparatus for mounting punch on table of shape bending stretching machine
CN200967960Y (en) * 2006-11-01 2007-10-31 中国人民解放军总参谋部工程兵科研三所 Reclaimable prestressed anchor rope bending machine
CN102403679A (en) * 2011-10-22 2012-04-04 河南省电力公司周口供电公司 Special tool for random bending of thick cables in a small space and its usage method
CN103831369A (en) * 2012-11-20 2014-06-04 中国核工业第二二建设有限公司 Large-diameter high-tensile steel bar bending machine

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