CN104772411B - The transmit electric power bending apparatus with cable and the bending method thereof of having moving rollers - Google Patents

The transmit electric power bending apparatus with cable and the bending method thereof of having moving rollers Download PDF

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Publication number
CN104772411B
CN104772411B CN201510214928.4A CN201510214928A CN104772411B CN 104772411 B CN104772411 B CN 104772411B CN 201510214928 A CN201510214928 A CN 201510214928A CN 104772411 B CN104772411 B CN 104772411B
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cable
forming die
rollers
pair
sliding forming
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CN104772411A (en
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高峰
刘振华
王善东
姜燕
刘振亮
高越
何勤刚
胡延超
李俊芳
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Zhangqiu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Zhangqiu Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Cable Installation (AREA)
  • Wire Processing (AREA)

Abstract

The transmit electric power bending apparatus with cable and the bending method thereof of a kind of having moving rollers, described bending apparatus for being fastenedly connected the head-bent of described cable with power equipment with being shaped so as to shape adaptation, described bending apparatus includes frame and the left slip forming mould of left-right situs and right slip forming mould, the bottom of left slip forming mould and right slip forming mould is provided with mobile roller, the bottom of left slip forming mould and right slip forming mould is provided with two mobile rollers to drive described left slip forming mould and right slip forming mould to move, the top edge of frame and the respective middle position of lower limb be respectively arranged with guide rolls to lower guide rolls pair, the spacing between spacing and two rollers of lower guide rolls pair between two rollers of upper guide rolls pair is mutually aligned and passes for described cable.

Description

带移动滚轮的输送电力用电缆的弯曲设备及其弯曲方法Bending equipment and bending method for electric power transmission cable with moving rollers

技术领域 technical field

本发明涉及输送电力用电缆的施工处理,尤其是一种带移动滚轮的输送电力用电缆的弯曲设备及其弯曲方法。 The invention relates to the construction treatment of electric power transmission cables, in particular to a bending device and a bending method for electric power transmission cables with moving rollers.

背景技术 Background technique

送电用电缆在施工应用的过程中,往往需要对接线头部进行弯曲处理,以与电力设备的具体固定部位的形状适配,从而将电缆紧固连接。有时,这种形状的要求较为复杂,而且形状精度要求较高。因此,需要一种动力控制的成形设备,以快速准确地对电缆头部进行弯曲成形。 In the process of construction and application of power transmission cables, it is often necessary to bend the wiring head to adapt to the shape of the specific fixed part of the power equipment, so as to securely connect the cables. Sometimes, the requirements for this shape are more complex, and the shape accuracy is higher. Therefore, a power-controlled forming device is needed to quickly and accurately bend and shape the cable head.

发明内容 Contents of the invention

本发明的目的在于提供一种带移动滚轮的输送电力用电缆的弯曲设备及其弯曲方法,能够满足上述要求。 The object of the present invention is to provide a bending device and a bending method for a power transmission cable with moving rollers, which can meet the above requirements.

根据本发明的一种带移动滚轮的输送电力用电缆的弯曲设备,用于将所述电缆的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架以及左右排列的左滑动成形模和右滑动成形模,在左滑动成形模和右滑动成形模的底部设置有移动滚轮,左滑动成形模和右滑动成形模的底部均设置有两个移动滚轮以带动所述左滑动成形模和右滑动成形模移动,机架的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对和下引导滚子对,上引导滚子对的两个滚子之间的间距以及下引导滚子对的两个滚子之间的间距相互对准以供所述电缆穿过,在所述机架的上部设置有左右方向延伸的第一螺杆,第一螺杆的右端与第一驱动电机动力联接,在所述机架的下部设置有左右方向延伸的第二螺杆,第二螺杆的左端与第二驱动电机动力联接,其中,所述左滑动成形模的上部设置有左光孔,下部设置有左螺孔,所述右滑动成形模的上部设置有右螺孔,下部设置有右光孔,其中,第一螺杆与所述左光孔滑动配合,与所述右螺孔螺纹配合,所述第二螺杆与所述左螺孔螺纹配合,与所述右光孔滑动配合。 According to the present invention, a bending device for a power transmission cable with moving rollers is used to bend and shape the head of the cable so as to be fastened and connected to the power equipment in a form-adaptive manner. The bending device includes a frame and The left sliding forming die and the right sliding forming die arranged left and right are provided with moving rollers at the bottom of the left sliding forming die and the right sliding forming die, and two moving rollers are arranged at the bottom of the left sliding forming die and the right sliding forming die to drive The left sliding forming die and the right sliding forming die move, and the upper and lower guide roller pairs are respectively arranged at the middle positions of the upper edge and the lower edge of the frame, and the two rollers of the upper guide roller pair The distance between the rollers and the distance between the two rollers of the lower guide roller pair are aligned with each other for the cable to pass through. A first screw extending in the left and right direction is arranged on the upper part of the frame. The right end of the screw rod is power-coupled with the first driving motor, and a second screw rod extending in the left-right direction is arranged at the bottom of the frame, and the left end of the second screw rod is power-connected with the second driving motor, wherein the left sliding forming die The upper part is provided with a left optical hole, the lower part is provided with a left screw hole, the upper part of the right sliding forming mold is provided with a right screw hole, and the lower part is provided with a right optical hole, wherein the first screw is slidably matched with the left optical hole, and The right screw hole is threadedly matched, the second screw rod is threadedly fitted with the left screw hole, and is slidably matched with the right light hole.

根据本发明另一方面,一种对电缆的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆的头部穿过所述上引导滚子对之间的间距以及下引导滚子对之间的间距,所述第一驱动电机和第二驱动电机运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆;然后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对以及下引导滚子对的协作之下,所述电缆的头部被弯曲成形;最后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆。 According to another aspect of the present invention, a method for bending and forming the head of a cable, using the above-mentioned bending device, includes the following steps: firstly, passing the head of the cable through the pair of upper guide rollers and the distance between the lower guide roller pair, the first driving motor and the second driving motor operate so that the left sliding forming die and the right sliding forming die move toward each other to clamp the cable; then, the The operation of the first driving motor and the second driving motor makes the left sliding forming die and the right sliding forming die move in the same direction, and under the cooperation of the upper pair of guide rollers and the lower pair of guide rollers, the cable The head is bent and shaped; finally, the first drive motor and the second drive motor operate so that the left and right slide forming dies move away from each other to loosen the cable.

通过本发明,由于使用两个圆柱形的成形模,每个成形模的底部均设置有两个移动滚轮,在受到驱动力的作用下,移动滚轮能够带动两个成型模在机架上的左右两个方向上移动,因此能够将电缆的头部加工出多个开口朝向不同的U形,以满足电缆多重固定的要求,也可以加工出多个开口朝向相同的U形,或者其组合。而且,通过每个成形模与两个螺杆螺纹配合以及滑动配合相组合,能够抵抗成形模转动的倾向,并且能够同时用作另一个成形模的螺纹驱动,因此节省了设备空间以及降低了成本。由于每个成形模使用分开的螺杆的控制,能够进行夹紧操作以及弯曲操作和松开操作,因此,仅仅通过两根螺杆,无导向杆的前提下,实现了上述三种操作动作,最大限度在保证使用要求的情形下简化了设备结构。而且,通过能够调整的引导滚子,其能够满足不同直径的电缆的弯曲,能够保证其U形弯曲的水平腿部的形状精度,避免造成倾斜状。这种模式的弯曲能够在需要进行弯曲的准确部位进行,避免电缆造成浪费。 Through the present invention, due to the use of two cylindrical forming dies, the bottom of each forming die is provided with two moving rollers, and under the action of the driving force, the moving rollers can drive the two forming dies on the left and right sides of the frame. It moves in two directions, so it is possible to process the head of the cable with multiple openings facing different U shapes to meet the requirements for multiple fixing of the cable, or it can also process multiple openings facing the same U shape, or a combination thereof. Moreover, by combining each forming die with two screw thread fits and sliding fits, the tendency of the forming die to rotate can be resisted, and it can be used as a screw drive for another forming die at the same time, thus saving equipment space and reducing costs. Since each forming die is controlled by a separate screw, it can perform clamping operation, bending operation, and loosening operation. Therefore, the above three operations are realized with only two screws and no guide rods, maximizing The equipment structure is simplified under the condition of ensuring the use requirements. Moreover, through the adjustable guide rollers, it can meet the bending of cables with different diameters, and can ensure the shape accuracy of its U-shaped bent horizontal legs, avoiding an inclined shape. This mode of bending enables the exact spot where it needs to be bent, avoiding wasted cables.

附图说明 Description of drawings

图1是本发明的所述设备的整体结构示意图,其中,电缆插入并且尚未进行夹紧以及弯曲; Fig. 1 is a schematic diagram of the overall structure of the device of the present invention, wherein the cable is inserted and has not yet been clamped and bent;

图2是图1中的所述设备在两个成形模向左运动以弯曲的状态的示意图; Fig. 2 is a schematic diagram of the device in Fig. 1 in a state where two forming dies move to the left to bend;

图3是引导滚子的调整结构的示意图; Fig. 3 is a schematic diagram of the adjustment structure of the guide roller;

图4 是两个成型模通过移动滚轮与机架接触的结构示意图。 Figure 4 It is a schematic diagram of the structure of two molding dies in contact with the frame through moving rollers.

具体实施方式 detailed description

下面结合图1-4对本发明进行详细说明。 The present invention will be described in detail below in conjunction with FIGS. 1-4 .

参照图1和图4,根据实施例,一种带移动滚轮的输送电力用电缆的弯曲设备,用于将所述电缆1的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架9以及左右排列的左滑动成形模和右滑动成形模,在左滑动成形模和右滑动成形模的底部设置有移动滚轮100,左滑动成形模和右滑动成形模的底部均设置有两个移动滚轮100以带动所述左滑动成形模和右滑动成形模移动,该两个成形模为圆柱形的,其能够在机架上受驱动而通过移动滚轮带动行走,减少该两个成型模与机架9之间的摩擦,机架9的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对8和下引导滚子对7,上引导滚子对8的两个滚子之间的间距以及下引导滚子对7的两个滚子之间的间距相互对准以供所述电缆1穿过,在所述机架9的上部设置有左右方向延伸的第一螺杆93,第一螺杆93的右端与第一驱动电机91动力联接,在所述机架9的下部设置有左右方向延伸的第二螺杆94,第二螺杆94的左端与第二驱动电机92动力联接,其中,所述左滑动成形模的上部设置有左光孔932,下部设置有左螺孔941,所述右滑动成形模的上部设置有右螺孔931,下部设置有右光孔942,其中,第一螺杆93与所述左光孔932滑动配合,与所述右螺孔931螺纹配合,所述第二螺杆94与所述左螺孔941螺纹配合,与所述右光孔942滑动配合。 Referring to Figures 1 and 4, according to an embodiment, a bending device for a power transmission cable with moving rollers is used to bend and shape the head of the cable 1 so as to be firmly connected with the power equipment in a form-adaptive manner, Described bending equipment comprises frame 9 and left and right sliding forming dies and right sliding forming dies arranged left and right, is provided with moving roller 100 at the bottom of left sliding forming die and right sliding forming die, left sliding forming die and right sliding forming dies The bottom is provided with two moving rollers 100 to drive the left sliding forming die and the right sliding forming die to move. The friction between the two molding dies and the frame 9, the upper edge of the frame 9 and the middle position of the lower edge are respectively provided with an upper guide roller pair 8 and a lower guide roller pair 7, and the upper guide roller pair The spacing between the two rollers of 8 and the spacing between the two rollers of the lower guide roller pair 7 are aligned with each other for the passage of the cable 1, and a left-right direction is provided on the upper part of the frame 9. Extended first screw rod 93, the right end of the first screw rod 93 is power-coupled with the first driving motor 91, and the second screw rod 94 extending in the left and right direction is provided at the bottom of the frame 9, and the left end of the second screw rod 94 is connected with the second screw rod 94. Drive motor 92 power connection, wherein, the top of described left sliding forming mold is provided with left optical hole 932, and the bottom is provided with left screw hole 941, and the top of described right sliding forming mold is provided with right screw hole 931, and the bottom is provided with right screw hole 931. Light hole 942, wherein, the first screw rod 93 is slidably matched with the left light hole 932, threaded with the right screw hole 931, and the second screw rod 94 is threaded with the left screw hole 941, and threaded with the right screw hole 931. The light hole 942 is a slip fit.

有益地,参照图3,其中,所述上引导滚子对8与所述机架9中的上下方向延伸的第一调整滑槽80配合,所述下引导滚子对7与所述机架9中的上下方向延伸的第二调整滑槽70配合,从而能够根据需要加工U形弯曲开口的宽度而进行上下调整。 Beneficially, referring to FIG. 3 , wherein, the pair of upper guide rollers 8 cooperates with the first adjustment chute 80 extending up and down in the frame 9 , and the pair of lower guide rollers 7 cooperates with the frame 9 . The second adjustment chute 70 extending in the vertical direction in 9 cooperates, thereby can process the width of U-shaped curved opening according to need and carry out vertical adjustment.

参照图2,根据实施例,一种对电缆1的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆1的头部穿过所述上引导滚子对8之间的间距以及下引导滚子对7之间的间距,所述第一驱动电机91和第二驱动电机92运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆1;然后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对8以及下引导滚子对7的协作之下,所述电缆1的头部被弯曲成形;最后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆1。 Referring to FIG. 2 , according to an embodiment, a method for bending and forming the head of a cable 1, using the above-mentioned bending device, includes the following steps: first, passing the head of the cable 1 through the upper guide roller The distance between the sub-pairs 8 and the distance between the lower guide roller pair 7, the first driving motor 91 and the second driving motor 92 run, so that the left sliding forming die and the right sliding forming die move toward each other to clamp the The cable 1; then, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die move in the same direction together, and guide roller pairs 8 on the upper and lower guide Under the cooperation of the roller pair 7, the head of the cable 1 is bent and shaped; finally, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die are away from each other Movement to loosen said cable 1.

当需要进行多个弯曲部的加工时,在松开上述成形模之后,将电缆需要加工的部位准确插入在两对引导滚子的滚子间距之间,并且再次利用成形模夹紧要进行弯曲的准确位置,根据U形弯曲开口的要求方向而使得第一驱动电机和第二驱动电机运行,从而使得两个成形模向左或向右一同滑动,最终加工处多个需要形状的U形弯曲。 When it is necessary to process multiple bending parts, after loosening the above-mentioned forming die, insert the part of the cable to be processed accurately between the roller spacing of the two pairs of guide rollers, and use the forming die to clamp again to perform bending According to the exact position of the U-shaped bending opening, the first driving motor and the second driving motor are operated, so that the two forming dies slide together to the left or right, and finally process multiple U-shaped bendings of required shapes .

Claims (3)

1.一种带移动滚轮的输送电力用电缆的弯曲设备,用于将所述电缆(1)的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架(9)以及左右排列的左滑动成形模和右滑动成形模,在左滑动成形模和右滑动成形模的底部设置有移动滚轮(100),左滑动成形模和右滑动成形模的底部均设置有两个移动滚轮(100)以带动所述左滑动成形模和右滑动成形模移动,机架(9)的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对(8)和下引导滚子对(7),上引导滚子对(8)的两个滚子之间的间距以及下引导滚子对(7)的两个滚子之间的间距相互对准以供所述电缆(1)穿过,在所述机架(9)的上部设置有左右方向延伸的第一螺杆(93),第一螺杆(93)的右端与第一驱动电机(91)动力联接,在所述机架(9)的下部设置有左右方向延伸的第二螺杆(94),第二螺杆(94)的左端与第二驱动电机(92)动力联接,其中,所述左滑动成形模的上部设置有左光孔(932),下部设置有左螺孔(941),所述右滑动成形模的上部设置有右螺孔(931),下部设置有右光孔(942),其中,第一螺杆(93)与所述左光孔(932)滑动配合,与所述右螺孔(931)螺纹配合,所述第二螺杆(94)与所述左螺孔(941)螺纹配合,与所述右光孔(942)滑动配合。 1. A bending device for a power transmission cable with moving rollers, used to bend the head of the cable (1) into shape so as to be firmly connected with the power equipment in a shape-adaptive manner, the bending device includes a frame (9) As well as the left sliding forming die and the right sliding forming die arranged left and right, moving rollers (100) are arranged at the bottom of the left sliding forming die and the right sliding forming die, and the bottoms of the left sliding forming die and the right sliding forming die are both set There are two moving rollers (100) to drive the left sliding forming die and the right sliding forming die to move, and upper guide roller pairs (8) are respectively arranged at the middle positions of the upper edge and the lower edge of the frame (9) and the lower guide roller pair (7), the distance between the two rollers of the upper guide roller pair (8) and the distance between the two rollers of the lower guide roller pair (7) are aligned with each other for The cable (1) passes through, and a first screw (93) extending left and right is arranged on the upper part of the frame (9), and the right end of the first screw (93) is power-coupled with the first drive motor (91) , a second screw (94) extending left and right is provided at the lower part of the frame (9), and the left end of the second screw (94) is power-coupled with the second drive motor (92), wherein the left sliding shape The upper part of the mold is provided with a left light hole (932), and the lower part is provided with a left screw hole (941). The upper part of the right sliding forming mold is provided with a right screw hole (931), and the lower part is provided with a right light hole (942). , the first screw rod (93) is in sliding fit with the left light hole (932), threaded with the right screw hole (931), and the second screw rod (94) is threaded with the left screw hole (941) , slidingly fit with the right light hole (942). 2.如权利要求1所述的一种带移动滚轮的输送电力用电缆的弯曲设备,其中,所述上引导滚子对(8)与所述机架(9)中的上下方向延伸的第一调整滑槽(80)配合,所述下引导滚子对(7)与所述机架(9)中的上下方向延伸的第二调整滑槽(70)配合,从而能够根据需要加工U形弯曲开口的宽度而进行上下调整。 2. The bending equipment for electric power transmission cables with moving rollers according to claim 1, wherein the pair of upper guide rollers (8) and the second pair of upper and lower guide rollers in the frame (9) extend in the vertical direction An adjustment chute (80) cooperates, and the pair of lower guide rollers (7) cooperates with the second adjustment chute (70) extending up and down in the frame (9), so that U-shaped Adjust up and down by bending the width of the opening. 3.一种对电缆(1)的头部进行弯曲成形的方法,所述方法使用如权利要求1或权利要求2所述的弯曲设备,包括如下步骤:首先,将电缆(1)的头部穿过所述上引导滚子对(8)之间的间距以及下引导滚子对(7)之间的间距,所述第一驱动电机(91)和第二驱动电机(92)运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆(1);然后,所述第一驱动电机(91)和第二驱动电机(92)运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对(8)以及下引导滚子对(7)的协作之下,所述电缆(1)的头部被弯曲成形;最后,所述第一驱动电机(91)和第二驱动电机(92)运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆(1)。 3. A method for bending and shaping the head of a cable (1), using the bending device according to claim 1 or claim 2, comprising the following steps: first, the head of the cable (1) Through the distance between the upper pair of guide rollers (8) and the distance between the lower pair of guide rollers (7), the first drive motor (91) and the second drive motor (92) operate such that The left sliding forming die and the right sliding forming die move toward each other to clamp the cable (1); then, the first driving motor (91) and the second driving motor (92) operate so that the left sliding forming die and the right The sliding forming molds move together towards the same direction, and under the cooperation of the pair of upper guide rollers (8) and the pair of lower guide rollers (7), the head of the cable (1) is bent and shaped; finally, the The operation of the first drive motor (91) and the second drive motor (92) causes the left and right slide forming dies to move away from each other to release the cable (1).
CN201510214928.4A 2015-04-30 2015-04-30 The transmit electric power bending apparatus with cable and the bending method thereof of having moving rollers Expired - Fee Related CN104772411B (en)

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