CN104785671B - The adjustable bending apparatus with cable and the bending method thereof of transmitting electric power of speed - Google Patents
The adjustable bending apparatus with cable and the bending method thereof of transmitting electric power of speed Download PDFInfo
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- CN104785671B CN104785671B CN201510214933.5A CN201510214933A CN104785671B CN 104785671 B CN104785671 B CN 104785671B CN 201510214933 A CN201510214933 A CN 201510214933A CN 104785671 B CN104785671 B CN 104785671B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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Abstract
一种速度可调的输送电力用电缆的弯曲设备及其弯曲方法,所述弯曲设备用于将所述电缆(1)的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架(9)以及左右排列的左滑动成形模和右滑动成形模,机架(9)的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对(8)和下引导滚子对(7),上引导滚子对(8)的两个滚子之间的间距以及下引导滚子对(7)的两个滚子之间的间距相互对准以供所述电缆(1)穿过。
A speed-adjustable bending device for a power transmission cable and a bending method thereof, the bending device is used to bend the head of the cable (1) into shape so as to be fastened and connected to the power device in a shape-adaptive manner. The above-mentioned bending equipment includes a frame (9) and a left sliding forming die and a right sliding forming die arranged left and right, and upper guide roller pairs (8) are respectively arranged at the middle positions of the upper edge and the lower edge of the frame (9). and the lower pair of guide rollers (7), the distance between the two rollers of the upper guide roller pair (8) and the distance between the two rollers of the lower guide roller pair (7) are aligned with each other for The cable (1) passes through.
Description
技术领域 technical field
本发明涉及输送电力用电缆的施工处理,尤其是一种速度可调的输送电力用电缆的弯曲设备及其弯曲方法。 The invention relates to the construction treatment of electric power transmission cables, in particular to a speed-adjustable bending equipment and bending method for electric power transmission cables.
背景技术 Background technique
送电用电缆在施工应用的过程中,往往需要对接线头部进行弯曲处理,以与电力设备的具体固定部位的形状适配,从而将电缆紧固连接。有时,这种形状的要求较为复杂,而且形状精度要求较高。因此,需要一种动力控制的成形设备,以快速准确地对电缆头部进行弯曲成形。 In the process of construction and application of power transmission cables, it is often necessary to bend the wiring head to adapt to the shape of the specific fixed part of the power equipment, so as to securely connect the cables. Sometimes, the requirements for this shape are more complex, and the shape accuracy is higher. Therefore, a power-controlled forming device is needed to quickly and accurately bend and shape the cable head.
发明内容 Contents of the invention
本发明的目的在于提供一种速度可调的输送电力用电缆的弯曲设备及其弯曲方法,能够满足上述要求。 The object of the present invention is to provide a speed-adjustable bending device and bending method for a power transmission cable, which can meet the above requirements.
根据本发明的一种速度可调的输送电力用电缆的弯曲设备,用于将所述电缆的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架以及左右排列的左滑动成形模和右滑动成形模,机架的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对和下引导滚子对,上引导滚子对的两个滚子之间的间距以及下引导滚子对的两个滚子之间的间距相互对准以供所述电缆穿过,在所述机架的上部设置有左右方向延伸的第一螺杆,第一螺杆的右端与第一驱动电机动力联接,在所述机架的下部设置有左右方向延伸的第二螺杆,第二螺杆的左端与第二驱动电机动力联接,所述第一驱动电机和所述第二驱动电机内均设置有调速器,所述第一驱动电机和所述第二驱动电机外侧设置有电子控制装置与所述调速器电连接,通过电子控制装置对调速器进行调节用以控制所述第一驱动电机和所述第二驱动电机的转速,从而根据需要加工的速度对所述电缆的头部进行弯曲加工,其中,所述左滑动成形模的上部设置有左光孔,下部设置有左螺孔,所述右滑动成形模的上部设置有右螺孔,下部设置有右光孔,其中,第一螺杆与所述左光孔滑动配合,与所述右螺孔螺纹配合,所述第二螺杆与所述左螺孔螺纹配合,与所述右光孔滑动配合。 According to the present invention, a speed-adjustable bending device for a power transmission cable is used to bend the head of the cable to form a shape-adaptive connection with the electric device, the bending device includes a frame and The left sliding forming die and the right sliding forming die arranged left and right, the upper and lower guide roller pairs are respectively arranged at the middle positions of the upper edge and the lower edge of the frame, and the two rollers of the upper guide roller pair The distance between the rollers and the distance between the two rollers of the lower guide roller pair are aligned with each other for the cable to pass through. A first screw extending in the left and right direction is arranged on the upper part of the frame. The right end of the screw rod is power-coupled with the first drive motor, and a second screw rod extending in the left-right direction is arranged at the bottom of the frame, and the left end of the second screw rod is power-connected with the second drive motor, and the first drive motor and the Speed governors are arranged inside the second driving motors, and electronic control devices are arranged on the outside of the first driving motor and the second driving motor to be electrically connected to the speed governors, and the speed governors are adjusted by the electronic control devices It is used to control the rotation speed of the first driving motor and the second driving motor, so as to bend the head of the cable according to the required processing speed, wherein the upper part of the left sliding forming die is provided with a left light hole, the lower part is provided with a left screw hole, the upper part of the right sliding forming mold is provided with a right screw hole, and the lower part is provided with a right light hole, wherein the first screw rod is slidably matched with the left light hole, and the right screw hole threaded fit, the second screw rod is threadedly fit with the left screw hole, and is slidably fitted with the right light hole.
根据本发明另一方面,一种对电缆的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆的头部穿过所述上引导滚子对之间的间距以及下引导滚子对之间的间距,所述第一驱动电机和第二驱动电机运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆;然后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对以及下引导滚子对的协作之下,所述电缆的头部被弯曲成形;最后,所述第一驱动电机和第二驱动电机运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆。 According to another aspect of the present invention, a method for bending and forming the head of a cable, using the above-mentioned bending device, includes the following steps: firstly, passing the head of the cable through the pair of upper guide rollers and the distance between the lower guide roller pair, the first driving motor and the second driving motor operate so that the left sliding forming die and the right sliding forming die move toward each other to clamp the cable; then, the The operation of the first driving motor and the second driving motor makes the left sliding forming die and the right sliding forming die move in the same direction, and under the cooperation of the upper pair of guide rollers and the lower pair of guide rollers, the cable The head is bent and shaped; finally, the first drive motor and the second drive motor operate so that the left and right slide forming dies move away from each other to loosen the cable.
通过本发明,由于使用两个可滑动的成形模,其能够在左右两个方向上滑动,因此能够将电缆的头部加工出多个开口朝向不同的U形,以满足电缆多重固定的要求,也可以加工出多个开口朝向相同的U形,或者其组合。而且,通过每个成形模与两个螺杆螺纹配合以及滑动配合相组合,能够抵抗成形模转动的倾向,并且能够同时用作另一个成形模的螺纹驱动(这是本发明的重要发明点),因此节省了设备空间以及降低了成本。由于每个成形模使用分开的螺杆的控制,能够进行夹紧操作以及弯曲操作和松开操作,因此,仅仅通过两根螺杆,无导向杆的前提下,实现了上述三种操作动作(这是本发明的重要发明点),最大限度在保证使用要求的情形下简化了设备结构。而且,通过能够调整的引导滚子,其能够满足不同直径的电缆的弯曲,能够保证其U形弯曲的水平腿部的形状精度,避免造成倾斜状。这种模式的弯曲能够在需要进行弯曲的准确部位进行,避免电缆造成浪费。通过电子控制装置对调速器进行调节用以控制所述第一驱动电机和所述第二驱动电机的转速,从而控制左滑动成形模和右滑动成形模左右滑动的速度,可以根据需要来调节速度以对所述电缆的头部进行弯曲加工。 Through the present invention, due to the use of two slidable forming dies, which can slide in two directions left and right, the head of the cable can be processed with multiple openings facing different U shapes, so as to meet the requirements of multiple fixation of the cable. It is also possible to process a plurality of openings facing the same U-shape, or a combination thereof. Moreover, by combining each forming die with two screw thread fits and sliding fits, it is possible to resist the tendency of the forming die to rotate, and to simultaneously serve as a screw drive for another forming die (this is an important inventive point of the present invention), This saves equipment space and reduces costs. Since each forming die is controlled by a separate screw, it can perform clamping operation, bending operation and loosening operation. Therefore, the above three operation actions are realized by only two screws and without guide rods (this is The important invention point of the present invention) simplifies the equipment structure to the greatest extent under the situation of ensuring the use requirements. Moreover, through the adjustable guide rollers, it can meet the bending of cables with different diameters, and can ensure the shape accuracy of its U-shaped bent horizontal legs, avoiding an inclined shape. This mode of bending enables the exact spot where it needs to be bent, avoiding wasted cables. The speed governor is adjusted by the electronic control device to control the speed of the first drive motor and the second drive motor, thereby controlling the left and right sliding speeds of the left sliding forming mold and the right sliding forming mold, which can be adjusted as required speed to bend the head of the cable.
附图说明 Description of drawings
图1是本发明的所述设备的整体结构示意图,其中,电缆插入并且尚未进行夹紧以及弯曲; Fig. 1 is a schematic diagram of the overall structure of the device of the present invention, wherein the cable is inserted and has not yet been clamped and bent;
图2是图1中的所述设备在两个成形模向左运动以弯曲的状态的示意图; Fig. 2 is a schematic diagram of the device in Fig. 1 in a state where two forming dies move to the left to bend;
图3是引导滚子的调整结构的示意图。 Fig. 3 is a schematic diagram of the adjustment structure of the guide rollers.
具体实施方式 detailed description
下面结合图1-3对本发明进行详细说明。 The present invention will be described in detail below in conjunction with FIGS. 1-3 .
参照图1,根据实施例,一种速度可调的输送电力用电缆的弯曲设备,用于将所述电缆1的头部弯曲成形以便于形状适配地与电力设备紧固连接,所述弯曲设备包括机架9以及左右排列的左滑动成形模和右滑动成形模,该两个成形模为圆柱形的,其能够在机架上受驱动而滑动,机架9的上边缘和下边缘各自的中间位置处分别设置有上引导滚子对8和下引导滚子对7,上引导滚子对8的两个滚子之间的间距以及下引导滚子对7的两个滚子之间的间距相互对准以供所述电缆1穿过,在所述机架9的上部设置有左右方向延伸的第一螺杆93,第一螺杆93的右端与第一驱动电机91动力联接,所述第一驱动电机91和所述第二驱动电机92内均设置有调速器2,所述第一驱动电机91和所述第二驱动电机92外侧设置有电子控制装置3与所述调速器2电连接,通过电子控制装置3对调速器2进行调节用以控制所述第一驱动电机91和所述第二驱动电机92的转速,从而根据需要加工的速度对所述电缆1的头部进行弯曲加工,在所述机架9的下部设置有左右方向延伸的第二螺杆94,第二螺杆94的左端与第二驱动电机92动力联接,其中,所述左滑动成形模的上部设置有左光孔932,下部设置有左螺孔941,所述右滑动成形模的上部设置有右螺孔931,下部设置有右光孔942,其中,第一螺杆93与所述左光孔932滑动配合,与所述右螺孔931螺纹配合,所述第二螺杆94与所述左螺孔941螺纹配合,与所述右光孔942滑动配合。 Referring to FIG. 1 , according to an embodiment, a speed-adjustable bending device for a power transmission cable is used to bend and shape the head of the cable 1 so as to be fastened and connected with the power equipment in a shape-adaptive manner. The equipment comprises a frame 9 and a left sliding forming die and a right sliding forming die arranged left and right. These two forming dies are cylindrical and can be driven to slide on the frame. The upper and lower edges of the frame 9 are respectively The upper guide roller pair 8 and the lower guide roller pair 7 are respectively provided at the middle position, the distance between the two rollers of the upper guide roller pair 8 and the distance between the two rollers of the lower guide roller pair 7 The spacings are aligned with each other for the cables 1 to pass through. A first screw 93 extending in the left and right direction is arranged on the upper part of the frame 9. The right end of the first screw 93 is power-coupled with the first drive motor 91. The first drive motor 91 and the second drive motor 92 are all provided with a governor 2, and the outside of the first drive motor 91 and the second drive motor 92 are provided with an electronic control device 3 and the governor. 2 are electrically connected, and the speed governor 2 is adjusted by the electronic control device 3 to control the speed of the first drive motor 91 and the second drive motor 92, so that the head of the cable 1 can be adjusted according to the required processing speed. part for bending processing, a second screw 94 extending left and right is provided on the lower part of the frame 9, and the left end of the second screw 94 is power-coupled with a second drive motor 92, wherein the upper part of the left sliding forming die is provided There is a left optical hole 932, the bottom is provided with a left screw hole 941, the upper part of the right sliding forming mold is provided with a right screw hole 931, and the lower part is provided with a right optical hole 942, wherein the first screw rod 93 and the left optical hole 932 Sliding fit, thread fit with the right screw hole 931 , and the second screw rod 94 thread fit with the left screw hole 941 , and slide fit with the right light hole 942 .
有益地,参照图3,其中,所述上引导滚子对8与所述机架9中的上下方向延伸的第一调整滑槽80配合,所述下引导滚子对7与所述机架9中的上下方向延伸的第二调整滑槽70配合,从而能够根据需要加工U形弯曲开口的宽度而进行上下调整。 Beneficially, referring to FIG. 3 , wherein, the pair of upper guide rollers 8 cooperates with the first adjustment chute 80 extending up and down in the frame 9 , and the pair of lower guide rollers 7 cooperates with the frame 9 . The second adjustment chute 70 extending in the vertical direction in 9 cooperates, thereby can process the width of U-shaped curved opening according to need and carry out vertical adjustment.
参照图2,根据实施例,一种对电缆1的头部进行弯曲成形的方法,所述方法使用上述的弯曲设备,包括如下步骤:首先,将电缆1的头部穿过所述上引导滚子对8之间的间距以及下引导滚子对7之间的间距,所述第一驱动电机91和第二驱动电机92运行,使得左滑动成形模和右滑动成形模相向运动以夹紧所述电缆1;然后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模一同朝向同一方向运动,在所述上引导滚子对8以及下引导滚子对7的协作之下,所述电缆1的头部被弯曲成形;最后,所述第一驱动电机91和第二驱动电机92运行使得所述左滑动成形模和右滑动成形模彼此远离运动以松开所述电缆1。 Referring to FIG. 2 , according to an embodiment, a method for bending and forming the head of a cable 1, using the above-mentioned bending device, includes the following steps: first, passing the head of the cable 1 through the upper guide roller The distance between the sub-pairs 8 and the distance between the lower guide roller pair 7, the first driving motor 91 and the second driving motor 92 run, so that the left sliding forming die and the right sliding forming die move toward each other to clamp the The cable 1; then, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die move in the same direction together, and guide roller pairs 8 on the upper and lower guide Under the cooperation of the roller pair 7, the head of the cable 1 is bent and shaped; finally, the first driving motor 91 and the second driving motor 92 operate so that the left sliding forming die and the right sliding forming die are away from each other Movement to loosen said cable 1.
当需要进行多个弯曲部的加工时,在松开上述成形模之后,将电缆需要加工的部位准确插入在两对引导滚子的滚子间距之间,并且再次利用成形模夹紧要进行弯曲的准确位置,根据U形弯曲开口的要求方向而使得第一驱动电机和第二驱动电机运行,从而使得两个成形模向左或向右一同滑动,最终加工处多个需要形状的U形弯曲。 When it is necessary to process multiple bending parts, after loosening the above-mentioned forming die, insert the part of the cable to be processed accurately between the roller spacing of the two pairs of guide rollers, and use the forming die to clamp again to perform bending According to the exact position of the U-shaped bending opening, the first driving motor and the second driving motor are operated, so that the two forming dies slide together to the left or right, and finally process multiple U-shaped bendings of required shapes .
Claims (3)
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| CN201510214933.5A CN104785671B (en) | 2015-04-30 | 2015-04-30 | The adjustable bending apparatus with cable and the bending method thereof of transmitting electric power of speed |
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| CN201510214933.5A CN104785671B (en) | 2015-04-30 | 2015-04-30 | The adjustable bending apparatus with cable and the bending method thereof of transmitting electric power of speed |
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Inventor after: Wang Zhitao Inventor after: Sun Jingye Inventor after: Chi Shiwei Inventor after: Zhang Jian Inventor after: Li Fengqian Inventor after: Xu Chuanbin Inventor after: Zou Bo Inventor before: Su Yiyan |
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Effective date of registration: 20160817 Address after: 271100 Laiwu, Shandong Province, West Avenue, No. 21, No. Applicant after: LAIWU POWER SUPPLY COMPANY OF STATE GRID SHANDONG ELECTRIC POWER Co. Applicant after: State Grid Corporation of China Address before: 271100 Laiwu, Shandong Province, West Avenue, No. 21, No. Applicant before: LAIWU POWER SUPPLY COMPANY OF STATE GRID SHANDONG ELECTRIC POWER Co. Effective date of registration: 20160817 Address after: 271100 Laiwu, Shandong Province, West Avenue, No. 21, No. Applicant after: LAIWU POWER SUPPLY COMPANY OF STATE GRID SHANDONG ELECTRIC POWER Co. Address before: 325209, No. 15, Tai Hang Road, Pingyang Hang Town, Wenzhou, Zhejiang, Ruian Applicant before: Su Yiyan |
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