CN104795947A - Full-automatic magnetic tile sticking machine - Google Patents

Full-automatic magnetic tile sticking machine Download PDF

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Publication number
CN104795947A
CN104795947A CN201510196443.7A CN201510196443A CN104795947A CN 104795947 A CN104795947 A CN 104795947A CN 201510196443 A CN201510196443 A CN 201510196443A CN 104795947 A CN104795947 A CN 104795947A
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China
Prior art keywords
magnetic shoe
push rod
rises
magnetic
drive unit
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CN201510196443.7A
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Chinese (zh)
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CN104795947B (en
Inventor
姚牧
徐永谦
方原龙
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广州先导自控专用设备有限公司
日立电梯电机(广州)有限公司
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Priority to CN201510196443.7A priority Critical patent/CN104795947B/en
Publication of CN104795947A publication Critical patent/CN104795947A/en
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Publication of CN104795947B publication Critical patent/CN104795947B/en

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Abstract

The invention relates to a full-automatic magnetic tile sticking machine which comprises a control system, a rotatable turnplate mechanism, a feeding mechanism, a discharging mechanism, a gluing mechanism, a magnetic tile sticking and mounting mechanism and a filling glue coating mechanism. The feeding mechanism, the discharging mechanism, the gluing mechanism, the magnetic tile sticking and mounting mechanism and the filling glue coating mechanism are arranged sequentially, the magnetic tile sticking and mounting mechanism comprises a magnetic tile library driving device, an intermediate wheel, two driving plates, multiple pins and multiple loading units capable of adsorbing magnetic tiles, the magnetic tile library driving device can drive the driving plates to rotate, the intermediate wheel is fixedly arranged between the driving plates, multiple guide grooves are formed between the outer wall of the periphery of the intermediate wheel and the side walls of the driving plates, each loading unit is mounted in the corresponding guide groove, each driving plate is provided with multiple pin driving mechanisms corresponding to the loading units, and the pin driving mechanism are used for pushing the pins to move. The magnetic tile sticking and mounting mechanism adopts a magnetic tile library to adsorb the magnetic tiles needed by a rotor to the loading units of the magnetic tile library, and the loading units move outwards at the same time to stick the magnetic tiles to the inner wall of the rotor at the same time when the driving plates rotate, so that the full-automatic magnetic tile sticking machine is high in efficiency and quality.

Description

A kind of full magnet-pasting watt machine

Technical field

The present invention relates to magnetic shoe mount technology field, particularly relate to a kind of full magnet-pasting watt machine.

Background technology

Along with the development of society, the automaticity of various electric equipment is more and more higher, and the use of motor is also more and more extensive, especially permanent magnet dc motor.Permanent magnet dc motor is widely used in various household electrical appliance, power-equipment, precision measurement equipment, car electrics etc. with the advantage such as its stable performance, moment of torsion be large, the fixed form of the stator magnetic shoe of current permanent-magnetic electric machine generally adopts tenacity viscose formula to fix but the technique of magnetic shoe viscose glue is comparatively complicated, it not only requires that adopted glue can bear large torsion and the severe operational environment of complexity, require that magnetic shoe has accurate location in the installation dimension of internal rotor, to ensure the serviceability that motor is good simultaneously.In the production process of traditional permanent-magnetic electric machine, especially in assembly technology, gluing magnetic shoe operation is an of paramount importance ring of the whole production capacity of restriction.

For gluing magnetic shoe operation, major part manufacturing enterprise still adopts Traditional Man gluing, manually gluingly there is gluing inefficiency, because the viscose quality that nonstandardized technique is produced and other factors cause is unstable, labour cost dropped into the problems such as high, manually gluing adopted industrial glue can damage human body, production process does not meet quality management system and the hommization thinking of development of modern enterprise, especially, in recent years along with the significantly lifting of significantly disappearance and the recruitment cost of China's demographic dividend, labor-intensive enterprises are made to be forced to accept the process of cast, automation equipment is adopted to replace manually-operated market to be opened fast.

Also part producer is had at present at the special mechanical equipment of exploitation for magnetic shoe paster, the such as patent No. is " 200920119161.7 ", name is called the patent of " magnetic shoe pasting machine ", it provides a kind of chip mounter of rotating disk station type that utilizes to realize magnetic shoe paster process, but the subsides magnetic shoe mode of this equipment is gluing successively, stickup, oven dry one by one, paste the time that complete motor housing needs cost longer, and crooked situation may be there is in the process of pasting magnetic shoe, the subsides magnetic shoe efficiency of equipment is not high, accuracy is lower.

Therefore, for existing problems of the prior art, need badly and provide a kind of technology of the full magnet-pasting watt device efficiently, accurately by magnetic shoe be pasted in motor housing to seem particularly important.

Summary of the invention

The object of the invention is to avoid weak point of the prior art and provide a kind of and paste that magnetic shoe efficiency is high, the measured full magnet-pasting of matter watt machine.

Object of the present invention is achieved through the following technical solutions:

A kind of full magnet-pasting watt machine, comprise control system and rotatable, that annular is provided with at least four stations rotating disk mechanism, each station of described rotating disk mechanism is provided with the axis mechanism that rises of grip roll, also comprises the feeding, discharge mechanism, rubber-coated mechanism, the magnetic shoe attachment mechanism that set gradually and fills glue gumming mechanism;

Described feeding, discharge mechanism comprises the feeding, discharge manipulator sending into rotor, take out the axis mechanism that rises and the feeding, discharge positioning drive unit driving feeding, discharge manipulator;

Described rubber-coated mechanism comprises the first glue spreader of inwall glue being applied to rotor and drives the first glue head positioning drive unit of the first glue spreader;

Described magnetic shoe attachment mechanism comprises the magnetic shoe pusher that multi-disc magnetic shoe can be attached to magnetic shoe storehouse device in rotor inner wall simultaneously and magnetic shoe be installed in magnetic shoe storehouse device;

Described magnetic shoe storehouse device comprises the charging unit of magnetic shoe storehouse drive unit, breast wheel, two driver plates, many pins and multiple adsorbable magnetic shoes, and described magnetic shoe storehouse drive unit drives described two driver plates to rotate; Described breast wheel is fixedly arranged between two described driver plates; Be provided with multiple gathering sill between the outer circumferential walls of described breast wheel and the sidewall of described two driver plates, a charging unit put by a described gathering sill; Described driver plate arranges finger mechanism corresponding to multiple and described charging unit, and described finger mechanism moves for promoting described pin, and described pin runs through described finger mechanism and described charging unit; Magnetic shoe is installed in described charging unit by described magnetic shoe pusher;

Described filling glue gumming mechanism comprises the second glue spreader between adjacent magnetic shoe glue being filled in rotor inner wall and drives the second glue head positioning drive unit of the second glue spreader.

Wherein, described charging unit includes non-magnetic support, armature and magnetic shoe slot, and described pin runs through described finger mechanism and described non-magnetic support, and described armature is fixedly arranged on described non-magnetic support one end outwardly, and described magnetic shoe slot is arranged at described armature side outwardly.

Wherein, described finger mechanism is by the arcuate guide hole be opened on described driver plate, and the slide block composition that can slide in described arcuate guide hole, and described pin runs through described slide block and described charging unit.

Wherein, described magnetic shoe storehouse device also comprises magnetic shoe storehouse frame, two cover plates and stay bolt, described two cover plates cover described two driver plates respectively, and described driver plate is provided with long arc-shaped holes, and described two cover plates are fixedly connected with described breast wheel through described long arc-shaped holes by described stay bolt; Described cover plate is fixed on described magnetic shoe storehouse frame.

Wherein, described magnetic shoe storehouse device also comprises splined shaft and connecting axle, described magnetic shoe storehouse drive unit drives with described splined shaft and is connected, described connecting axle is connected with splined shaft, described connecting axle also can rotate through the centre bore of described breast wheel in the centre bore of described breast wheel, and described driver plate is fixedly connected with described connecting axle by screw.

Wherein, described magnetic shoe storehouse device also comprises protective sleeve and drives the protective sleeve drive unit of protective sleeve motion, and bottomless cylindrical shape is arranged to by described protective sleeve, and described charging unit is covered in its inside by described protective sleeve.

Wherein, described magnetic shoe pusher comprises propelling movement controller, the first delivery device, Hall element, switching mechanism, the second delivery device drawing mechanism and the 3rd delivery device, described first delivery device comprises the first push rod, the first guide post and for driving described first push rod along the first push rod drive unit of described first guide post movement, and described first push rod drive unit is connected with the described propelling movement controller signal of telecommunication; Described Hall element is pushed to the magnetoelectric effect of the magnetic shoe of described switching mechanism by described first delivery device for responding to, and be connected with the described propelling movement controller signal of telecommunication; Described switching mechanism comprises bearing pedestal, upset cylinder and rotating driving device, described upset cylinder is provided with the loading chamber placing magnetic shoe and the pusher guide groove communicated with described loading chamber, and described upset cylinder can be installed in described bearing pedestal rotationally around own central axis line, described rotating driving device drives described upset cylinder to rotate; Described second delivery device comprises the second push rod, the second guide post and for driving described second push rod along the second push rod drive unit of described second guide post movement, described second push rod drive unit is connected with the described controller signal of telecommunication, and the magnetic shoe in described loading chamber is pushed to drawing mechanism for stretching into described pusher guide groove by described second push rod; Described drawing mechanism is provided with the limit channels of constriction gradually from charging aperture to discharging opening, and the discharging guide groove communicated with described limit channels; The charging aperture of described limit channels is relative with the discharging opening of described upset cylinder; Described 3rd delivery device comprises the 3rd push rod, the 3rd guide post and for driving described 3rd push rod along the 3rd push rod drive unit of described 3rd guide post movement, described 3rd push rod drive unit is connected with the described controller signal of telecommunication, and the magnetic shoe of described limit channels to be pushed to the charging unit of magnetic shoe storehouse device by described 3rd push rod for stretching into described discharging guide groove.

Wherein, described limit channels is made up of feed zone and discharging section, described feed end from charging toward discharging direction gradually constriction be trapezoidal shape, the rectangular shape of described discharging section; Described discharging guide groove is mutually vertical with described limit channels place plane.

Wherein, the described axis mechanism that rises comprises main shaft, the axle that rises, rise block mechanism and the axial brake device that rises, described main shaft is rotatably installed on the station of described rotating disk mechanism, the described axle that rises can be arranged to linear slide the inner chamber of described main shaft, the described axial brake device that rises to be driven with one end of the described axle that rises by adapter assembly and is connected, the other end of the described axle that rises is arranged to the diminished shaft of circular cone shape, the inner surface of described diminished shaft and the described block mechanism that rises touches, described in rise one end of block mechanism be fixedly connected with described main shaft.

Wherein, described in the block mechanism that rises comprise rise block and the extension spring of more than a piece, described main shaft is fixed in the one end of the block that rises described in each block, described extension spring by the block snare that rises of more than a piece in the side surface of the diminished shaft of the described axle that rises.

Beneficial effect of the present invention:

Full magnet-pasting of the present invention watt machine adopts unique magnetic shoe attachment mechanism to carry out the bonding of magnetic shoe, and this magnetic shoe attachment mechanism comprises the magnetic shoe pusher that multi-disc magnetic shoe can be attached to magnetic shoe storehouse device in rotor inner wall simultaneously and magnetic shoe be installed in magnetic shoe storehouse device; Magnetic shoe storehouse device comprises the charging unit of magnetic shoe storehouse drive unit, breast wheel, two driver plates, many pins and multiple adsorbable magnetic shoes, and described magnetic shoe storehouse drive unit drives described two driver plates to rotate; Described breast wheel is fixedly arranged between two described driver plates; Be provided with multiple gathering sill between the outer circumferential walls of described breast wheel and the sidewall of described two driver plates, a charging unit put by a described gathering sill; Described driver plate arranges finger mechanism corresponding to multiple and described charging unit, and described finger mechanism moves for promoting described pin, and described pin runs through described finger mechanism and described charging unit; Magnetic shoe is installed in described charging unit by described magnetic shoe pusher.In the present invention, breast wheel is between two driver plates, but maintain static dynamic, it is by bolt, the parts such as connector are fixed on frame, base plate or other equipment, and two driver plates drive rotation by drive unit, thus the finger mechanism pin be arranged on driver plate is moved, charging unit motion is driven again by pin, because charging unit is loaded in gathering sill, therefore unit of feeding can only reciprocate along gathering sill, when driver plate rotates, multiple charging unit is simultaneously outwards mobile is attached to rotor inner wall by multi-disc magnetic shoe simultaneously, charging unit due to magnetic shoe storehouse device is equiped with the magnetic shoe needed for rotor inner wall, all magnetic shoes that disposablely can complete rotor inner wall time bonding are bonding, efficiency is high, bonding of magnetic shoe needs one-time positioning to complete, and effectively prevent the error that multiple bearing occurs, improves the bonding quality of product.

Accompanying drawing explanation

The present invention will be further described to utilize accompanying drawing, but the content in accompanying drawing does not form any limitation of the invention.

Fig. 1 is the structural representation of full magnet-pasting of the present invention watt machine.

Fig. 2 is the structural representation of magnetic shoe storehouse of the present invention device.

Fig. 3 is the decomposed structural representation of Fig. 2.

Fig. 4 is the structural representation of the charging unit of magnetic shoe storehouse of the present invention device.

Fig. 5 is the structural representation of the cover plate of magnetic shoe storehouse of the present invention device, driver plate and breast wheel combination.

Fig. 6 is the structural representation of the driver plate of magnetic shoe storehouse of the present invention device.

Fig. 7 is the structural representation of the embodiment two of magnetic shoe storehouse of the present invention device.

Fig. 8 is the structural representation of magnetic shoe pusher of the present invention.

Fig. 9 is the structural representation at another visual angle of Fig. 8.

Figure 10 is the upset cylinder of magnetic shoe pusher of the present invention and the structural representation of drawing mechanism linking.

Figure 11 is the structural representation of the limit channels of magnetic shoe pusher of the present invention.

Figure 12 is the structural representation of the axis mechanism that rises of the present invention.

Figure 13 is the structural representation at another visual angle of Figure 12.

Include in Fig. 1 to Figure 13:

1---rotating disk mechanism, 11---rise axis mechanism,

111---main shaft, 112---rise axle, and 1121---diminished shaft, 113---rise block mechanism,

1131---rise block, and 1132---extension spring, 1133---gland,

114---rise axial brake device, and 115---adapter assembly,

1151---plinth, 1152---joint,

2---feeding, discharge mechanism,

3---rubber-coated mechanism,

4---magnetic shoe attachment mechanism,

41---magnetic shoe storehouse device,

411---magnetic shoe storehouse frame, 412---servomotor, 413---reductor, 414---driver plate,

4141---long arc-shaped holes, 4142---slide block, 4143---arcuate guide hole,

4151---the first cover plate, 4152---the second cover plate,

416---breast wheel, 417---stay bolt, 418---gathering sill, 419---pin,

4110---charging unit, 41101---non-magnetic support, 41102---armature,

41103---magnetic shoe slot,

4111---splined shaft, 4112---connecting axle, 4113---protective sleeve,

4114---protective sleeve drive unit,

41141---follower, 41142---screw rod, 41143---connector,

4115---driving wheel, 4116---servomotor,

42---magnetic shoe pusher,

421---the first push rod, 422 second push rods, 423---the first guide post,

424---pushing plate, 425---Hall element,

426---upset cylinder, 4261---pusher guide groove, 4262---loading chamber,

427---bearing pedestal, 428---gear, 429---tooth bar, 4210---the 3rd push rod,

4211---drawing mechanism, 42111---discharging guide groove, 42112---limit channels,

421121---feed zone, 421122---discharging section,

4212---magnetic shoe, 4213---the 3rd guide post,

5---fill glue gumming mechanism,

6---rotor.

Embodiment

The invention will be further described with the following Examples.

embodiment 1

As shown in Figures 1 to 6, a kind of full magnet-pasting watt machine, comprise control system and the rotating disk mechanism 1 rotatable, annular is provided with at least four stations, each station of described rotating disk mechanism 1 is provided with the axis mechanism 11 that rises of grip roll 6, also comprises the feeding, discharge mechanism 2, rubber-coated mechanism 3, the magnetic shoe attachment mechanism 4 that set gradually and fills glue gumming mechanism 5.

Feeding, discharge mechanism 2 comprises the feeding, discharge manipulator sending into rotor 6, take out the axis mechanism 11 that rises and the feeding, discharge positioning drive unit driving feeding, discharge manipulator; Rubber-coated mechanism 3 comprises the first glue spreader of inwall glue being applied to rotor 6 and drives the first glue head positioning drive unit of the first glue spreader; Magnetic shoe attachment mechanism 4 comprises the magnetic shoe pusher 42 that multi-disc magnetic shoe can be attached to magnetic shoe storehouse device 41 on rotor 6 inwall simultaneously and magnetic shoe be installed in magnetic shoe storehouse device 41; Fill the second glue head positioning drive unit that glue gumming mechanism 5 comprises the second glue spreader between adjacent magnetic shoe glue being filled in rotor inner wall and drives the second glue spreader.

Magnetic shoe storehouse device 41 comprises the charging unit 4110 of magnetic shoe storehouse drive unit, breast wheel 416, two driver plates 414, many pins 419 and multiple adsorbable magnetic shoe, and magnetic shoe storehouse drive unit drives two driver plates 414 to rotate; Breast wheel 416 is fixedly arranged between two driver plates 414; Be provided with multiple gathering sill 418, gathering sill 418 between the sidewall of the outer circumferential walls of breast wheel 416 and two driver plates 414 and put a charging unit 4110; Driver plate 414 arranges finger mechanism corresponding to multiple and described charging unit 4110, and finger mechanism is used for pushing pin 419 and moves, and pin 419 runs through finger mechanism and charging unit 4110; Magnetic shoe is installed in charging unit 4110 by magnetic shoe pusher.Magnetic shoe storehouse device 41 also comprises magnetic shoe storehouse frame 411, two cover plates and stay bolt 417, two cover plates cover two driver plates 414 respectively, driver plate 414 is provided with long arc-shaped holes 4141, and two cover plates are fixedly connected with breast wheel 416 through long arc-shaped holes 4141 by stay bolt 417; Cover plate is fixed on magnetic shoe storehouse frame 411.When driver plate 414 is in predetermined low-angle during reciprocating rotation, because of the existence of long arc-shaped holes 4141, driver plate 414 can not collide the bolt of securing cover plate and breast wheel 416, the rotation of driver plate 414 and breast wheel 416 and two cover plates maintain static dynamic both do not conflict.In the present embodiment, two cover plates are specially the first cover plate 4151 and the second cover plate 4152.

Feeding, discharge manipulator first rises treat that the rotor 6 of sticky magnetic shoe is installed on axis mechanism 11, and rotating disk mechanism 1 rotates a station; Now, the axis mechanism 11 that rises drives treats that the rotor 6 of sticky magnetic shoe turns to the station of rubber-coated mechanism 3 correspondence, and the first glue head positioning drive unit drives the first glue spreader to carry out gluing to rotor inner wall; After gluing completes, rotating disk mechanism 1 rotates a station again, the axis mechanism 11 that rises drives the rotor turns of gluing to the station of magnetic shoe attachment mechanism 4 correspondence, now, magnetic shoe pushes in the charging unit 4110 of magnetic shoe storehouse device 41 by magnetic shoe pusher 42, magnetic shoe storehouse device 41 extend in rotor by charging unit 4110, and the magnetic shoe in charging unit 4110 flies into rotor inner wall, is pasted in rotor inner wall; Rotating disk mechanism 1 rotates a station again, the axis mechanism 11 that rises drives the rotor turns sticking magnetic shoe to the station of filling glue gumming mechanism 5 correspondence, glue filling is carried out in the gap of filling in glue gumming mechanism 5 pairs of rotors between adjacent magnetic shoe, and the subsides magnetic shoe operation of whole rotor completes.

In the present embodiment, breast wheel 416 is between two driver plates 414, but maintain static dynamic, it is by bolt, the parts such as connector are fixed in magnetic shoe storehouse frame 411, and two driver plates 414 drive rotation by magnetic shoe storehouse drive unit, thus the finger mechanism pin 419 be arranged on driver plate 414 is moved, charging unit 4110 is driven to move by pin 419 again, because charging unit 4110 is loaded in gathering sill 418, therefore unit 4110 of feeding can only reciprocate along gathering sill 418, when driver plate 414 rotates, multiple charging unit 4110 is simultaneously outwards mobile is attached to rotor 6 inwall by multi-disc magnetic shoe simultaneously, charging unit 4110 due to magnetic shoe storehouse device 41 is equiped with the magnetic shoe needed for rotor 6 inwall, all magnetic shoes that disposablely can complete rotor 6 inwall time bonding are bonding, efficiency is high, bonding of magnetic shoe needs one-time positioning to complete, and effectively prevent the error that multiple bearing occurs, improves the bonding quality of product.

Wherein, charging unit 4110 includes non-magnetic support 41101, armature 41102 and magnetic shoe slot 41103, pin 419 runs through described finger mechanism and non-magnetic support 41101, and armature 41102 is fixedly arranged on non-magnetic support 41101 one end outwardly, and magnetic shoe slot 41103 is arranged at armature 41102 side outwardly.Rectangular pyramid mesa-shaped is arranged in this magnetic shoe slot 41103, identical with by the position shape of pasting the bonding magnetic shoe of rotor 6 inwall of magnetic shoe.Due to the gravitation of armature 41102, magnetic shoe is positioned in magnetic shoe slot 41103, magnetic shoe can firmly be placed in magnetic shoe slot 41103 and not drop easily, again because the attraction of armature 41102 pairs of magnetic shoes is less relative to the attraction of rotor 6 pairs of magnetic shoes, when charging unit 4110 is when the inwall of rotor 6, magnetic shoe overcomes armature 41102 flies to rotor 6 inwall to its magnetic force.

Wherein, finger mechanism is by the arcuate guide hole 4143 be opened on driver plate 414, and the slide block 4142 that can slide in arcuate guide hole 4143 forms, and pin 419 runs through slide block 4142 and charging unit 4110.When driver plate 414 rotates, arcuate guide hole 4143 is rotated thereupon, because slide block 4142 is arranged in arcuate guide hole 4143, the rotation in arcuate guide hole 4143 forces slide block 4142 pin 419 to move, the charging unit 4110 run through due to pin 419 is again housed in gathering sill 418, therefore rotating driver plate 414 can make charging unit 4110 reciprocate along gathering sill 418, thus realize the effect of multiple charging unit 4110 outwards movement simultaneously.

Wherein, magnetic shoe storehouse device 41 also comprises splined shaft 4111 and connecting axle 4112, magnetic shoe storehouse drive unit drives with splined shaft 4111 and is connected, connecting axle 4112 is connected with splined shaft 4111, connecting axle 4112 also can rotate through the centre bore of breast wheel 416 in the centre bore of breast wheel 416, and driver plate 414 is fixedly connected with connecting axle 4112 by screw.Setting like this, can make magnetic shoe storehouse drive unit order about driver plate 414 by splined shaft 4111 and connecting axle 4112 and rotate, and driver plate 414 drives charging unit 4110 back and forth movement in gathering sill 418 by its finger mechanism and pin 419.This magnetic shoe storehouse drive unit comprises servomotor 412 and reductor 413, and servomotor 412 is driven with splined shaft 4111 by reductor 413 and is connected; Use servomotor 412 as operating motor, driver plate 414 accurately can be driven to carry out the angle of back rotation, outwards accurately move a certain distance to make charging unit 4110.

embodiment 2

One of execution mode of a kind of full magnet-pasting watt machine of the present invention, as shown in Figures 1 to 7, the main technical schemes of the present embodiment is substantially the same manner as Example 1, the feature do not laid down a definition in the present embodiment, adopt the explanation in embodiment 1, no longer repeat at this.The difference of the present embodiment and embodiment 1 is: as shown in Figure 7; the protective sleeve drive unit 4114 that magnetic shoe storehouse device 41 also comprises protective sleeve 4113 and drives protective sleeve 4113 to move; bottomless cylindrical shape is arranged to by protective sleeve 4113, and charging unit 4110 is covered in its inside by protective sleeve 4113.

Protective sleeve drive unit 4114 drives with protective sleeve 4113 and is connected.Wherein, protective sleeve drive unit 4114 comprises servomotor 4116, driving wheel 4115, Timing Belt and four gear units; described gear unit comprises follower 41141, screw rod 41142 and connector 41143; driving wheel 4115 is installed in the rotor of motor; driving wheel 4115 drives follower 41141 by Timing Belt; follower 41141 is installed in one end of screw rod 41142, and the other end of screw rod 41142 is connected with protective sleeve 4113 by connector 41143.It should be noted that, the number of the gear unit of the present embodiment is set to four, but the quantity of its gear unit also can be other numbers according to actual needs.In the present embodiment, protective sleeve drive unit 4114 is also provided with four regulating wheels, and regulating wheel is used for tensioning driving-belt.

Charging unit 4110 is covered in its inside by the protective sleeve 4113 of the present embodiment; effectively prevent magnetic shoe from flying to the inwall of rotor 6 too early; after protective sleeve is detached by four gear units by servomotor 4116; protective sleeve 4113 no longer covers charging unit 4110; the magnetic shoe that charging unit 4110 is put just flies to rotor 6 inwall simultaneously, effectively prevents magnetic shoe from flying to the inwall of rotor 6 too early.

embodiment 3

One of execution mode of a kind of full magnet-pasting watt machine of the present invention, as shown in Figure 1 to 11, the main technical schemes of the present embodiment and embodiment 1 or embodiment 2 substantially identical, the feature do not laid down a definition in the present embodiment, adopt the explanation in embodiment 1 or embodiment 2, no longer repeat at this.The difference of the present embodiment and embodiment 1 or embodiment 2 is: as shown in Figs. 8 to 11, magnetic shoe pusher 42 comprises propelling movement controller, the first delivery device, Hall element 425, switching mechanism, the second delivery device drawing mechanism 4211 and the 3rd delivery device, first delivery device comprises the first push rod 421, first guide post 423 and for driving described first push rod 421 along the first push rod 421 drive unit of the first guide post 423 movement, the first push rod 421 drive unit is connected with the propelling movement controller signal of telecommunication; Second delivery device comprises the second push rod 422, second guide post and for driving the second push rod 422 along the second push rod 422 drive unit of the second guide post movement, second push rod 422 drive unit is connected with the controller signal of telecommunication, and the magnetic shoe 4212 in loading chamber 4262 is pushed to drawing mechanism 4211 for stretching into pusher guide groove 4261 by the second push rod 422; Also comprise pushing plate 424, first guide post 423 of the first delivery device and the second guide post of the second delivery device can be same guide post, first push rod 421 drive unit and described second push rod 422 drive unit can be cylinder or motor, first push rod 421 and the second push rod 422 are all fixed on pushing plate 424, pushing plate 424 is installed in guide post slidably, and pushing plate 424 drives mobile by cylinder or motor.Switching mechanism comprises bearing pedestal 427, upset cylinder 426 and rotating driving device, upset cylinder 426 is provided with the loading chamber 4262 placing magnetic shoe 4212 and the pusher guide groove 4261 communicated with loading chamber 4262, and upset cylinder 426 can be installed in bearing pedestal 427 rotationally around own central axis line, rotating driving device drives upset cylinder 426 to rotate; This rotating driving device is by the gear 428 be arranged on upset cylinder 426, the tooth bar 429 engaged with gear 428 and drive the cylinder be connected to form with tooth bar 429, and cylinder is connected with the controller signal of telecommunication.Rotating driving device Linear Driving tooth bar 429, tooth bar 429 drives the gear 428 be arranged on upset cylinder 426 to rotate, thus the magnetic shoe in upset cylinder 426 is overturn.

Hall element 425 for responding to the magnetoelectric effect of the magnetic shoe 4212 being pushed to switching mechanism by the first delivery device, and is connected with the propelling movement controller signal of telecommunication; In the present embodiment, Hall element 425 is installed on upset cylinder 426.Monolithic magnetic shoe 4212 during the present embodiment utilizes the first push rod 421 of the first delivery device to be stacked by magnetic shoe 4212 pushes to the upset cylinder 426 of switching mechanism, the magnetoelectric effect that this monolithic magnetic shoe 4212 causes is responded to by Hall element 425, and by the signal transmission that senses to the controller of switching mechanism, the signal that controller passes over according to Hall element 425 sends instruction to the rotating driving device of switching mechanism, the magnetic shoe of different magnetic direction overturns to reach according to instruction works by rotating driving device, the magnetic shoe 4212 in upset cylinder 426 is pushed again by the second push rod 422 of the second delivery device.Drawing mechanism 4211 is provided with the limit channels 42112 of constriction gradually from charging aperture to discharging opening, and the discharging guide groove 42111 communicated with limit channels 42112; Magnetic shoe 4212 can be moved on accurate position gradually in pushed process, guarantee that magnetic shoe 4212 can enter subsequent processing with direction accurately; The charging aperture of limit channels 42112 is relative with the discharging opening of upset cylinder 426; Limit channels 42112 is made up of feed zone 421121 and discharging section 421122, feed end from charging toward discharging direction gradually constriction be trapezoidal shape, the rectangular shape of discharging section 421122; Discharging guide groove 42111 is mutually vertical with limit channels 42112 place plane.3rd delivery device comprises the 3rd push rod 4210, the 3rd guide post 4213 and for driving described 3rd push rod 4210 along the 3rd push rod 4210 drive unit of described 3rd guide post 4213 movement, 3rd push rod 4210 drive unit is connected with the controller signal of telecommunication, and the magnetic shoe 4212 of limit channels 42112 to be pushed to the charging unit 4110 of magnetic shoe storehouse device 41 by the 3rd push rod 4210 for stretching into discharging guide groove 42111.

embodiment 4

One of execution mode of a kind of full magnet-pasting watt machine of the present invention, as shown in figure 1 to figure 13, the main technical schemes of the present embodiment and embodiment 1 or embodiment 2 or embodiment 3 substantially identical, the feature do not laid down a definition in the present embodiment, adopt the explanation in embodiment 1 or embodiment 2 or embodiment 3, no longer repeat at this.The difference of the present embodiment and embodiment 1 or embodiment 2 or embodiment 3 is: as shown in Figure 12 and Figure 13, the axis mechanism 11 that rises comprises main shaft 111, the axle 112 that rises, rise block mechanism 113 and the axial brake device 114 that rises, main shaft 111 is rotatably installed on the station of rotating disk mechanism 1, the axle 112 that rises can be arranged to linear slide the inner chamber of main shaft 111, and this axle 112 that rises closely cooperates with the inner chamber of main shaft 111 and swelling shaft can slidably reciprocate at the inner chamber of main shaft 111 again in dynamic driving situation.

The present invention adopts cylinder as the power set of axle 112 movement of rising, cylinder to be driven with the one end of the axle 112 that rises by adapter assembly 115 and is connected, concrete, one end that the axle 112 that rises connects cylinder by adapter assembly 115 is provided with cavity, adapter assembly 115 is positioned at cavity, this adapter assembly 115 includes plinth 1151 and joint 1152, plinth 1151 is fixedly connected with the bar of cylinder, joint 1152 is fixedly connected with the axle 112 that rises, joint 1152 includes fixture and Bearning mechanism, fixture and plinth 1151 assembly connection, fixture is rotatably connected by Bearning mechanism and the axle 112 that rises, setting like this can realize rotation limit, the axle 112 limit moving linearly that rises.But it should be noted that, the adapter assembly 115 of the present embodiment is only a kind of concrete execution mode, to make again to rise the effect that axle 112 can be rotated about axis when rectilinear motion as long as adapter assembly 115 can realize connecting cylinder and the axle 112 that rises.

The axial brake device 114 that rises to be driven with the one end of the axle 112 that rises by adapter assembly 115 and is connected, the other end of axle 112 of rising is arranged to the diminished shaft 1121 of circular cone shape, diminished shaft 1121 touches with the inner surface of the block mechanism 113 that rises, and the one end of the block mechanism 113 that rises is fixedly connected with main shaft 111.Owing to rising, axle 112 is rotatably connected with cylinder by adapter assembly 115, cylinder can drive rise axle 112 the inner chamber of main shaft 111 move linearly back and forth and not by rise axle 112 rotate impact, realize the effect of a carry-over moment and not transmitting torque, and the block mechanism 113 that rises is sheathed on the diminished shaft 1121 of the axle 112 that rises, during work, the block mechanism 113 that rises is positioned at the axis hole of rotor, when air cylinder driven rise axle 112 towards rotor movement time, diminished shaft 1121 is supported the outside distending of the block mechanism 113 that rises and is supported and firmly prop up the axis hole of rotor, realizes the object of fixed support rotor.

Wherein, the block mechanism 113 that rises comprises rise block 1131, two extension springs 1132 and the gland 1133 of more than one piece, main shaft 111 is fixed in rise one end of block 1131 of each block, extension spring 1132 by block 1131 snare that rises of more than a piece in the side surface of the diminished shaft 1121 of the axle 112 that rises.Extension spring 1132 block mechanism 113 that can make to rise draws in thus unclamps rotor, is conveniently separated.

Finally should be noted that; above embodiment is only for illustration of technical scheme of the present invention but not limiting the scope of the invention; although be explained in detail the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.

Claims (10)

1. a full magnet-pasting watt machine, comprise control system and rotatable, that annular is provided with at least four stations rotating disk mechanism, each station of described rotating disk mechanism is provided with the axis mechanism that rises of grip roll, it is characterized in that: also comprise the feeding, discharge mechanism, rubber-coated mechanism, the magnetic shoe attachment mechanism that set gradually and fill glue gumming mechanism;
Described feeding, discharge mechanism comprises the feeding, discharge manipulator sending into rotor, take out the axis mechanism that rises and the feeding, discharge positioning drive unit driving feeding, discharge manipulator;
Described rubber-coated mechanism comprises the first glue spreader of inwall glue being applied to rotor and drives the first glue head positioning drive unit of the first glue spreader;
Described magnetic shoe attachment mechanism comprises the magnetic shoe pusher that multi-disc magnetic shoe can be attached to magnetic shoe storehouse device in rotor inner wall simultaneously and magnetic shoe be installed in magnetic shoe storehouse device;
Described magnetic shoe storehouse device comprises the charging unit of magnetic shoe storehouse drive unit, breast wheel, two driver plates, many pins and multiple adsorbable magnetic shoes, and described magnetic shoe storehouse drive unit drives described two driver plates to rotate; Described breast wheel is fixedly arranged between two described driver plates; Be provided with multiple gathering sill between the outer circumferential walls of described breast wheel and the sidewall of described two driver plates, a charging unit put by a described gathering sill; Described driver plate arranges finger mechanism corresponding to multiple and described charging unit, and described finger mechanism moves for promoting described pin, and described pin runs through described finger mechanism and described charging unit; Magnetic shoe is installed in described charging unit by described magnetic shoe pusher;
Described filling glue gumming mechanism comprises the second glue spreader between adjacent magnetic shoe glue being filled in rotor inner wall and drives the second glue head positioning drive unit of the second glue spreader.
2. a kind of full magnet-pasting watt machine according to claim 1, it is characterized in that: described charging unit includes non-magnetic support, armature and magnetic shoe slot, described pin runs through described finger mechanism and described non-magnetic support, described armature is fixedly arranged on described non-magnetic support one end outwardly, and described magnetic shoe slot is arranged at described armature side outwardly.
3. a kind of full magnet-pasting watt machine according to claim 2 any one, it is characterized in that: described finger mechanism is by the arcuate guide hole be opened on described driver plate, and the slide block composition that can slide in described arcuate guide hole, described pin runs through described slide block and described charging unit.
4. a kind of full magnet-pasting watt machine according to claim 3, it is characterized in that: described magnetic shoe storehouse device also comprises magnetic shoe storehouse frame, two cover plates and stay bolt, described two cover plates cover described two driver plates respectively, described driver plate is provided with long arc-shaped holes, and described two cover plates are fixedly connected with described breast wheel through described long arc-shaped holes by described stay bolt; Described cover plate is fixed on described magnetic shoe storehouse frame.
5. a kind of full magnet-pasting watt machine according to claim 3 or 4, it is characterized in that: described magnetic shoe storehouse device also comprises splined shaft and connecting axle, described magnetic shoe storehouse drive unit drives with described splined shaft and is connected, described connecting axle is connected with splined shaft, described connecting axle also can rotate through the centre bore of described breast wheel in the centre bore of described breast wheel, and described driver plate is fixedly connected with described connecting axle by screw.
6. a kind of full magnet-pasting watt machine according to claim 1; it is characterized in that: described magnetic shoe storehouse device also comprises protective sleeve and drives the protective sleeve drive unit of protective sleeve motion; bottomless cylindrical shape is arranged to by described protective sleeve, and described charging unit is covered in its inside by described protective sleeve.
7. a kind of full magnet-pasting watt machine according to claim 1, it is characterized in that: described magnetic shoe pusher comprises propelling movement controller, the first delivery device, Hall element, switching mechanism, the second delivery device drawing mechanism and the 3rd delivery device, described first delivery device comprises the first push rod, the first guide post and for driving described first push rod along the first push rod drive unit of described first guide post movement, and described first push rod drive unit is connected with the described propelling movement controller signal of telecommunication; Described Hall element is pushed to the magnetoelectric effect of the magnetic shoe of described switching mechanism by described first delivery device for responding to, and be connected with the described propelling movement controller signal of telecommunication; Described switching mechanism comprises bearing pedestal, upset cylinder and rotating driving device, described upset cylinder is provided with the loading chamber placing magnetic shoe and the pusher guide groove communicated with described loading chamber, and described upset cylinder can be installed in described bearing pedestal rotationally around own central axis line, described rotating driving device drives described upset cylinder to rotate; Described second delivery device comprises the second push rod, the second guide post and for driving described second push rod along the second push rod drive unit of described second guide post movement, described second push rod drive unit is connected with the described controller signal of telecommunication, and the magnetic shoe in described loading chamber is pushed to drawing mechanism for stretching into described pusher guide groove by described second push rod; Described drawing mechanism is provided with the limit channels of constriction gradually from charging aperture to discharging opening, and the discharging guide groove communicated with described limit channels; The charging aperture of described limit channels is relative with the discharging opening of described upset cylinder; Described 3rd delivery device comprises the 3rd push rod, the 3rd guide post and for driving described 3rd push rod along the 3rd push rod drive unit of described 3rd guide post movement, described 3rd push rod drive unit is connected with the described controller signal of telecommunication, and the magnetic shoe of described limit channels to be pushed to the charging unit of magnetic shoe storehouse device by described 3rd push rod for stretching into described discharging guide groove.
8. a kind of full magnet-pasting watt machine according to claim 7, is characterized in that: described limit channels is made up of feed zone and discharging section, described feed end from charging toward discharging direction gradually constriction be trapezoidal shape, the rectangular shape of described discharging section; Described discharging guide groove is mutually vertical with described limit channels place plane.
9. a kind of full magnet-pasting watt machine according to claim 1, it is characterized in that: described in rise that axis mechanism comprises main shaft, the axle that rises, rise block mechanism and the axial brake device that rises, described main shaft is rotatably installed on the station of described rotating disk mechanism, the described axle that rises can be arranged to linear slide the inner chamber of described main shaft, the described axial brake device that rises to be driven with one end of the described axle that rises by adapter assembly and is connected, the other end of the described axle that rises is arranged to the diminished shaft of circular cone shape
The inner surface of described diminished shaft and the described block mechanism that rises touches, described in rise one end of block mechanism be fixedly connected with described main shaft.
10. a kind of full magnet-pasting watt machine according to claim 9, it is characterized in that: described in the block mechanism that rises comprise rise block and the extension spring of more than a piece, described main shaft is fixed in rise described in each block one end of block, described extension spring by the block snare that rises of more than a piece in the side surface of the diminished shaft of the described axle that rises.
CN201510196443.7A 2015-04-23 2015-04-23 Full-automatic magnetic tile sticking machine CN104795947B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106670726A (en) * 2016-12-16 2017-05-17 浙江厚达智能科技股份有限公司 Motor end cover outer rotor press-mounting and bond-forming device and method
CN107017740A (en) * 2015-09-15 2017-08-04 浙江兆丰机电股份有限公司 Outer rotor brushless DC motor permanent magnet mounts automatic machine
CN109494945A (en) * 2016-11-22 2019-03-19 东莞理工学院 A kind of magnetic shoe assembling mechanism being able to carry out magnetic testing
CN110350733A (en) * 2018-04-08 2019-10-18 株式会社安川电机 Rotor permanent magnet applicator system
CN111509924A (en) * 2020-05-09 2020-08-07 宁波市鄞州特尔斐电子有限公司 Iron core assembling machine and method for direct current motor

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JP2000152570A (en) * 1998-11-06 2000-05-30 Toshiba Corp Manufacture of magnet core
CN201403029Y (en) * 2009-05-01 2010-02-10 浙江巨龙自动化设备有限公司 Magnetic shoe pasting machine
CN201830096U (en) * 2010-09-27 2011-05-11 赵新跃 Magnetic tile pasting machine
CN204652164U (en) * 2015-04-23 2015-09-16 广州先导自控专用设备有限公司 A kind of full magnet-pasting watt machine

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Publication number Priority date Publication date Assignee Title
JP2000152570A (en) * 1998-11-06 2000-05-30 Toshiba Corp Manufacture of magnet core
CN201403029Y (en) * 2009-05-01 2010-02-10 浙江巨龙自动化设备有限公司 Magnetic shoe pasting machine
CN201830096U (en) * 2010-09-27 2011-05-11 赵新跃 Magnetic tile pasting machine
CN204652164U (en) * 2015-04-23 2015-09-16 广州先导自控专用设备有限公司 A kind of full magnet-pasting watt machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107017740A (en) * 2015-09-15 2017-08-04 浙江兆丰机电股份有限公司 Outer rotor brushless DC motor permanent magnet mounts automatic machine
CN107017740B (en) * 2015-09-15 2019-02-15 浙江兆丰机电股份有限公司 Outer rotor brushless DC motor permanent magnet mounts automatic machine
CN109494945B (en) * 2016-11-22 2019-12-03 南京白下高新技术产业园区投资发展有限责任公司 A kind of magnetic shoe assembling mechanism being able to carry out magnetic testing
CN109494945A (en) * 2016-11-22 2019-03-19 东莞理工学院 A kind of magnetic shoe assembling mechanism being able to carry out magnetic testing
CN106670726B (en) * 2016-12-16 2018-10-09 浙江厚达智能科技股份有限公司 Electric motor end cap outer rotor is pressed molding bonded device and forming method
CN106670726A (en) * 2016-12-16 2017-05-17 浙江厚达智能科技股份有限公司 Motor end cover outer rotor press-mounting and bond-forming device and method
CN110350733A (en) * 2018-04-08 2019-10-18 株式会社安川电机 Rotor permanent magnet applicator system
CN111509924A (en) * 2020-05-09 2020-08-07 宁波市鄞州特尔斐电子有限公司 Iron core assembling machine and method for direct current motor

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