CN104790232B - A kind of colored cotton swab and preparation method thereof - Google Patents

A kind of colored cotton swab and preparation method thereof Download PDF

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Publication number
CN104790232B
CN104790232B CN201510226032.8A CN201510226032A CN104790232B CN 104790232 B CN104790232 B CN 104790232B CN 201510226032 A CN201510226032 A CN 201510226032A CN 104790232 B CN104790232 B CN 104790232B
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parts
cotton swab
glue
coloring agent
agent
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CN104790232A (en
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李建全
简学文
周成豹
许文君
顾涛
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Prudent medical (Jiayu) Co., Ltd.
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Sane Medical Textile Co Ltd Of Jiayu
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Abstract

The present invention discloses a kind of colored cotton swab and preparation method thereof, belongs to colored cotton swab preparing technical field.The colored cotton swab includes the cotton swab head of cotton swab bar and single color, and the cotton swab head is to be fixed on after the cotton swab bar to form by dye liquor dyeing by cotton products, and the dye liquor includes following component:8 ~ 880 parts of coloring agent, 3600 ~ 4400 parts of migration inhibitor, 360 ~ 440 parts of glacial acetic acid, 3000 ~ 8000 parts of glue, the glue are 1 by weight by polyvinyl alcohol and softened water:20 ratio is prepared from.The colored cotton swab of the preparation of the present invention has the advantages that dyeing uniformity of chromaticity is good, product stability is high, cotton fiber strength degree is strong, in use without potential safety hazard, and the colored cotton swab that the present invention is provided will not produce coloured sewage in preparation process, sewage disposal expense is not needed, production cost is reduced, reduces environmental pollution.

Description

A kind of colored cotton swab and preparation method thereof
Technical field
The present invention relates to colored cotton swab manufacturing technology field, and in particular to a kind of colored cotton swab and preparation method thereof.
Background technology
At present, all kinds of colored cotton swabs that in the market has been sold, its technological process is all first to produce color cotton bar, is being passed through Colored cotton swab is made in cotton-pick machine, the colored cotton swab that this technique is made, and the evenness of dyeing is poor, product stability is bad, cotton is fine Dimension strength is bad, can there is security risk in use, and can produce coloured sewage in the colored sliver of system, and this is coloured Sewage disposal difficulty it is big, operating cost is high, can cause environmental pollution, so a kind of new colored cotton swab of production is enterprise with disappearing The person of expense in the urgent need to.
The content of the invention
It is an object of the invention to overcome above-mentioned technical deficiency, a kind of colored cotton swab is on the one hand proposed, prior art is solved Middle color cotton label dyeing uniformity of chromaticity is poor, the technical problem that stability is poor, cotton fiber strength is poor, on the other hand also provides a kind of The preparation method of colored cotton swab, colored cotton swab dyeing uniformity of chromaticity is poor in the prior art, stability is poor for solution, cotton fiber strength The high technical problem of coloured pollution, operating cost is produced in difference, and colored cotton swab preparation process.
To reach above-mentioned technical purpose, technical scheme includes a kind of colored cotton swab, including cotton swab bar and single The cotton swab head of color, the cotton swab head is to be fixed on after the cotton swab bar to form by dye liquor dyeing by cotton products, the dye liquor bag Include following component:8 ~ 880 parts of coloring agent, 3600 ~ 4400 parts of migration inhibitor, 360 ~ 440 parts of glacial acetic acid, 3000 ~ 8000 parts of glue, The glue is 1 by weight by polyvinyl alcohol and softened water:20 ratio is prepared from.
The coloring agent and glue are by weight(g)Meter, the migration inhibitor and glacial acetic acid press parts by volume(ml)Meter.
It is preferred that, the composition of the dye liquor is:8 ~ 880 parts of coloring agent, 4000 parts of migration inhibitor, 400 parts of glacial acetic acid, glue 3000 ~ 8000 parts, the coloring agent and glue are by weight(g)Meter, the migration inhibitor and glacial acetic acid press parts by volume(ml)Meter.
It is preferred that, the coloring agent is Yellow colorant, green coloring agent or red staining agent, the coloring agent is 8.1 ~ 9.9 parts, the glue is 3000 ~ 5000 parts.
It is preferred that, the coloring agent is 180 ~ 220 parts of blue dyeing agent, and the glue is 4500 ~ 6300 parts.
It is preferred that, the coloring agent is 720 ~ 880 parts of purple dye agent, and the glue is 6000 ~ 8000 parts.
Technical scheme also includes a kind of preparation method of colored cotton swab, comprises the following steps:
(1)1 part of polyvinyl alcohol, 40 parts of softened water are taken by weight, and polyvinyl alcohol and 20 parts of softened water are added into water-bath Pot carries out boiling after being sufficiently stirred for, and boiling adds other 20 parts of softened waters and is sufficiently mixed after 3.5 ~ 4 hours, produce glue, standby;
(2)Take 3000 ~ 8000 parts of glue, 8 ~ 880 parts of coloring agent by weight, by parts by volume take migration inhibitor 3600 ~ 4400 parts, 360 ~ 440 parts of glacial acetic acid, the glue of acquirement, coloring agent, migration inhibitor, glacial acetic acid are thoroughly mixed, dye is produced Liquid, it is standby;
(3)Cotton swab is opened into the tooth of tooth mould six and is changed to four teeth, tooth temperature will be opened and be set to 260 DEG C, set on cotton swab mould Multiple dyeing holes are put, the aperture in the dyeing hole is 1.5mm, dye liquor is squeezed into dyeing hole by peristaltic pump, makes cotton swab in shaping While dyed;
(4)Processing is dried in cotton swab after shaping, then packs, produces.
It is preferred that, 4000 parts of the migration inhibitor, 400 parts of glacial acetic acid.
It is preferred that, the coloring agent is Yellow colorant, green coloring agent or red staining agent, the coloring agent is 8.1 ~ 9.9 parts, the glue is 3000 ~ 5000 parts.
It is preferred that, the coloring agent is 180 ~ 220 parts of blue dyeing agent, and the glue is 4500 ~ 6300 parts.
It is preferred that, the coloring agent is 720 ~ 880 parts of purple dye agent, and the glue is 6000 ~ 8000 parts.
Compared with prior art, the colored cotton swab of preparation of the invention has dyeing uniformity of chromaticity is good, product stability It is high, the advantages of cotton fiber strength degree is strong, in use without potential safety hazard, and prepared by the colored cotton swab that the present invention is provided During will not produce coloured sewage, it is not necessary to sewage disposal expense, reduce production cost, reduce environmental pollution.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Embodiment 1:
Polyvinyl alcohol 200g, softened water 8000g are taken, 200g polyvinyl alcohol and 4000g softened water are added in water-bath Carry out boiling after being sufficiently stirred for, after boiling 3.5 ~ 4 hours, moisture therein is fully evaporated, add other 4000g softened waters and fill Divide mixing, produce glue;Obtained glue is added into 9g Yellow colorants, 4000ml migration inhibitors, 400ml glacial acetic acids, fully Mixing, specially 3 times stirrings, stirs 3 ~ 4 minutes, produces dye liquor every time.
Cotton swab mould is made a call into three row holes, 4 holes of each column, the aperture in each hole is 1.5mm, and cotton swab is opened into tooth mould six Tooth is changed to four teeth, and will open tooth temperature setting is 260 DEG C, and cotton swab bar is when by opening tooth mould, due to opening the control of tooth mold temperature At 260 DEG C, it is cutting groove by opening moment of tooth mould by cotton swab bar one end, so as in process below sliver can closely around System is on cotton swab bar;After cotton swab bar opens tooth mould by cotton swab, into broken cotton device lower end, broken cotton device pulls apart sliver for one section One section, simultaneously because the effect of bottom negative-pressure air fan, the perpendicular shape of sliver, are easy to out the cotton swab bar after tooth smoothly to be connect with it Touch and bring cotton swab mould into, into the sliver after cotton swab mould because the control of mold cavity makes it turn to water droplet Shape, specifically, cotton swab bar is in two belt intermediary movementses up and down, because belt above is being rotated, below it is static, modeling rod by External force effect produces rotation, sliver is twisted onto modeling rod, the sliver of rotation is controlled by mold cavity, is progressively molded;Meanwhile, With peristaltic pump it is that 6mm sebific ducts are squeezed into cotton swab mould hole by internal diameter by foregoing deployed dye liquor, shaping cotton swab is logical Mixed when crossing the shaping of cotton swab mould with the dye liquor flowed out in the hole opened from cotton swab mould, dye online, shape, Peristaltic pump needs the control amount of squeezing into uniformly to be dyed so as to dye liquor during squeezing into, and the cotton swab after sizing is delivered to by chain Tunnel drying oven is dried, and the temperature of tunnel drying oven is 220 DEG C, using cotton swab in 220 DEG C of high temperature dye liquor drying process Further dyed, then packaged the colored cotton swab after drying.
Embodiment 2:
Polyvinyl alcohol 200g, softened water 8000g, green coloring agent 9g, migration inhibitor 4000ml, glacial acetic acid 400ml are taken, is had The preparation method and embodiment 1 of body cotton swab are identical.
Embodiment 3:
Polyvinyl alcohol 200g, softened water 8000g, red staining agent 9g, migration inhibitor 4000ml, glacial acetic acid 400ml are taken, is had The preparation method and embodiment 1 of body cotton swab are identical.
Embodiment 4:
Polyvinyl alcohol 200g, softened water 8000g, blue dyeing agent 200g, migration inhibitor 4000ml, glacial acetic acid 400ml are taken, The preparation method and embodiment 1 of specific cotton swab are identical.
Embodiment 5:
Polyvinyl alcohol 200g, softened water 8000g, purple dye agent 800g, migration inhibitor 4000ml, glacial acetic acid 400ml are taken, The preparation method and embodiment 1 of specific cotton swab are identical.
Embodiment 6:
Polyvinyl alcohol 240g, softened water 9600g, blue dyeing agent 220g, migration inhibitor 4200ml, glacial acetic acid 430ml are taken, The preparation method and embodiment 1 of specific cotton swab are identical.
Embodiment 7:
Polyvinyl alcohol 150g, softened water 6000g, green coloring agent 8.3g, migration inhibitor 4400ml, glacial acetic acid 380ml are taken, The preparation method and embodiment 1 of specific cotton swab are identical.
Embodiment 8:
Polyvinyl alcohol 170g, softened water 6800g, Yellow colorant 8.8g, migration inhibitor 3900ml, glacial acetic acid 410ml are taken, The preparation method and embodiment 1 of specific cotton swab are identical.
Embodiment 9:
Polyvinyl alcohol 200g, softened water 8000g, red colouring agent 9.6g, migration inhibitor 3600ml, glacial acetic acid 425ml are taken, is had The preparation method and embodiment 1 of body cotton swab are identical.
Embodiment 10:
Take polyvinyl alcohol 300g, softened water 12000g, purple dye agent 870g, migration inhibitor 4250ml, glacial acetic acid 375ml, the preparation method and embodiment 1 of specific cotton swab is identical.
In order to prove the performance of the product of the present embodiment 1 ~ 10, applicant carried out following research:
Experimental example 1:The Color contrast of the colored cotton swab of prior art processes and the technique productions of the present embodiment 1 ~ 10
1st, the colored cotton swab for taking colored cotton swab 100 and the present embodiment 1 ~ 10 that in the market is prepared using existing process to prepare Each 100;
2nd, 11 pots are taken and 2000ml distilled water is injected separately into, 100 DEG C of fluidized states are both heated to, by the coloured silk of prior art Colored cotton swab prepared by color cotton label and the present embodiment 1 ~ 10 is respectively put into boiling 10 minutes in the distilled water of 11 pots of boilings, respectively from Each 20ml of the distilled water after boiling is taken in 11 mouthfuls of pots, aberration contrast, record are carried out by instrument;
3rd, repeat step 1 and 2 three times, the result such as following table of physical record(Color score:It is very light without color change A, color The light C of B, color, the deeper D of color, color depth E, the very deep F of color):
Preparation technology Test for the first time Second of experiment Third time is tested
Prior art E E D
Embodiment 1 B B B
Embodiment 2 C B B
Embodiment 3 C C B
Embodiment 4 B B B
Embodiment 5 C B C
Embodiment 6 B B C
Embodiment 7 B C B
Embodiment 8 C C C
Embodiment 9 B C B
Embodiment 10 B B B
Have upper table as can be seen that prior art colored cotton swab preparation technology prepare colored cotton swab Color it is poor, Only passing through simple boiling can make dyestuff be come off from cotton swab, be easier to fade;And the present embodiment 1 ~ 10 passes through 10 points After the boiling of clock, the obvious cotton swab compared with the prior art of color of distilled water is shallower, and its Color is splendid, it is not easy to fade.
Experimental example 2:The Cotton Fiber Strength contrast of the colored cotton swab of prior art processes and the technique productions of the present embodiment 1 ~ 10
The colored cotton swab each 5 for taking colored cotton swab 5 and the present embodiment 1 ~ 10 that in the market is prepared using existing process to prepare 55 colored cotton swabs are carried out cotton fabric strength test, specific test data such as following table by branch respectively:
By upper table as can be seen that the fibre strength of the colored cotton swab of prior art production is 2.39 ~ 2.71, mean intensity For 2.53, and the fibre strength for the colored cotton swab that the present embodiment 1 ~ 10 is produced is 3.01 ~ 3.48, and overall average intensity is 3.27, this The fibre strength for the colored cotton swab that the colored cotton swab that embodiment 1 ~ 10 is produced substantially is produced than prior art is high, and then uses Carry out effect more preferably, security is also more preferable.
The embodiment of present invention described above, is not intended to limit the scope of the present invention..Any basis Various other corresponding changes and deformation that the technical concept of the present invention is made, should be included in the guarantor of the claims in the present invention In the range of shield.

Claims (8)

1. a kind of colored cotton swab, includes the cotton swab head of cotton swab bar and single color, it is characterised in that the cotton swab head is by cotton products It is fixed on after the cotton swab bar and is formed by dye liquor dyeing, the dye liquor includes following component:8 ~ 880 parts of coloring agent, anti-migration 4000 parts of agent, 400 parts of glacial acetic acid, 3000 ~ 8000 parts of glue, the glue are 1 by weight by polyvinyl alcohol and softened water:20 Ratio be prepared from;The preparation method of the colored cotton swab is as follows:
(1)1 part of polyvinyl alcohol, 40 parts of softened water are taken by weight, and polyvinyl alcohol and 20 parts of softened water are added into water-bath fills Boiling is carried out after dividing stirring, boiling adds other 20 parts of softened waters and is sufficiently mixed after 3.5 ~ 4 hours, produce glue, standby;
(2)3000 ~ 8000 parts of glue, 8 ~ 880 parts of coloring agent are taken by weight, and 4000 parts of migration inhibitor, ice second are taken by parts by volume 400 parts of acid, the glue of acquirement, coloring agent, migration inhibitor, glacial acetic acid are thoroughly mixed, dye liquor is produced, standby;
(3)Cotton swab is opened into the tooth of tooth mould six and is changed to four teeth, tooth temperature will be opened and be set to 260 DEG C, sets many on cotton swab mould Individual dyeing hole, the aperture in the dyeing hole is 1.5mm, and dye liquor is squeezed into dyeing hole by peristaltic pump, makes cotton swab in the same of shaping Shi Jinhang is dyed;
(4)Processing is dried in cotton swab after shaping, then packs, produces;
Coloring agent and glue the g by weight meters, the migration inhibitor and glacial acetic acid are based on parts by volume mL.
2. colored cotton swab according to claim 1, it is characterised in that the coloring agent is Yellow colorant, green dyeing Agent or red staining agent, the coloring agent are 8.1 ~ 9.9 parts, and the glue is 3000 ~ 5000 parts.
3. colored cotton swab according to claim 1, it is characterised in that the coloring agent is 180 ~ 220 parts of blue dyeing agent, The glue is 4500 ~ 6300 parts.
4. colored cotton swab according to claim 1, it is characterised in that the coloring agent is 720 ~ 880 parts of purple dye agent, The glue is 6000 ~ 8000 parts.
5. the preparation method of the colored cotton swab described in a kind of claim 1, it is characterised in that comprise the following steps:
(1)1 part of polyvinyl alcohol, 40 parts of softened water are taken by weight, and polyvinyl alcohol and 20 parts of softened water are added into water-bath fills Boiling is carried out after dividing stirring, boiling adds other 20 parts of softened waters and is sufficiently mixed after 3.5 ~ 4 hours, produce glue, standby;
(2)3000 ~ 8000 parts of glue, 8 ~ 880 parts of coloring agent are taken by weight, and 4000 parts of migration inhibitor, ice second are taken by parts by volume 400 parts of acid, the glue of acquirement, coloring agent, migration inhibitor, glacial acetic acid are thoroughly mixed, dye liquor is produced, standby;
(3)Cotton swab is opened into the tooth of tooth mould six and is changed to four teeth, tooth temperature will be opened and be set to 260 DEG C, sets many on cotton swab mould Individual dyeing hole, the aperture in the dyeing hole is 1.5mm, and dye liquor is squeezed into dyeing hole by peristaltic pump, makes cotton swab in the same of shaping Shi Jinhang is dyed;
(4)Processing is dried in cotton swab after shaping, then packs, produces.
6. preparation method according to claim 5, it is characterised in that the coloring agent is Yellow colorant, green dyeing Agent or red staining agent, the coloring agent are 8.1 ~ 9.9 parts, and the glue is 3000 ~ 5000 parts.
7. preparation method according to claim 5, it is characterised in that the coloring agent is 180 ~ 220 parts of blue dyeing agent, The glue is 4500 ~ 6300 parts.
8. preparation method according to claim 5, it is characterised in that the coloring agent is 720 ~ 880 parts of purple dye agent, The glue is 6000 ~ 8000 parts.
CN201510226032.8A 2015-05-06 2015-05-06 A kind of colored cotton swab and preparation method thereof Active CN104790232B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2223986Y (en) * 1995-08-09 1996-04-10 中国科学院沈阳自动化研究所 Electric cotton-swab-making machine
CN102140766A (en) * 2011-01-26 2011-08-03 河南工程学院 Fabric pigment dyeing and roll-drying resist-dyeing process
CN102182077A (en) * 2010-11-25 2011-09-14 浙江三鼎织造有限公司 Coating-dye composite staining method for ribbon product
CN103323314A (en) * 2013-05-24 2013-09-25 深圳市华中生物药械有限公司 Composite acetic acid staining agent and multifunctional staining cotton swab employing same
CN203350191U (en) * 2013-05-24 2013-12-18 深圳市华中生物药械有限公司 Multifunctional staining cotton swab
CN203953957U (en) * 2014-05-23 2014-11-26 深圳市康雅实业有限公司 Cotton swab automatic producing device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9050632B2 (en) * 2010-10-27 2015-06-09 Htr Development, Llc Cleaning device for paintball equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2223986Y (en) * 1995-08-09 1996-04-10 中国科学院沈阳自动化研究所 Electric cotton-swab-making machine
CN102182077A (en) * 2010-11-25 2011-09-14 浙江三鼎织造有限公司 Coating-dye composite staining method for ribbon product
CN102140766A (en) * 2011-01-26 2011-08-03 河南工程学院 Fabric pigment dyeing and roll-drying resist-dyeing process
CN103323314A (en) * 2013-05-24 2013-09-25 深圳市华中生物药械有限公司 Composite acetic acid staining agent and multifunctional staining cotton swab employing same
CN203350191U (en) * 2013-05-24 2013-12-18 深圳市华中生物药械有限公司 Multifunctional staining cotton swab
CN203953957U (en) * 2014-05-23 2014-11-26 深圳市康雅实业有限公司 Cotton swab automatic producing device

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Address after: 437200 Phoenix Avenue 172, Yuyue Town, Jiayu County, Xianning City, Hubei Province

Patentee after: Prudent medical (Jiayu) Co., Ltd.

Address before: 437200 Phoenix Avenue 172, Yuyue Town, Jiayu County, Xianning City, Hubei Province

Patentee before: The sane medical textile Co., Ltd of Jiayu