CN104790232A - Colorful cotton swab and preparation method thereof - Google Patents
Colorful cotton swab and preparation method thereof Download PDFInfo
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- CN104790232A CN104790232A CN201510226032.8A CN201510226032A CN104790232A CN 104790232 A CN104790232 A CN 104790232A CN 201510226032 A CN201510226032 A CN 201510226032A CN 104790232 A CN104790232 A CN 104790232A
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Abstract
The invention discloses a colorful cotton swab and a preparation method thereof, and belongs to the technical field of colorful cotton swabs. The colorful cotton swab comprises a cotton swab rod and a single-color cotton swab head, wherein the single-color cotton swab head is formed by fixing a cotton product on the cotton swab rod and then dyeing with a dyeing solution; the dyeing solution is prepared from the following components: 8-880 parts of a dyeing agent, 3600-4400 parts of a migration inhibitor, 360-440 parts of glacial acetic acid and 3000-8000 parts of glue; and the glue is prepared from polyvinyl alcohol and softened water at a weight ratio of 1 to 20. The colorful cotton swab prepared by adopting the prepared method has the advantages of good dyeing color scale uniformity, high product stability, strong cotton fiber strength and the like, and has no potential safety hazards in a use process; and colored sewage is not generated in a preparation process of the colorful cotton swab, the sewage treatment cost is not needed, the production cost is reduced and the environment pollution is reduced.
Description
Technical field
The present invention relates to colored cotton swab manufacturing technology field, be specifically related to a kind of colored cotton swab and preparation method thereof.
Background technology
At present, all kinds of colored cotton swab that market has been sold, its technological process is all first produce color cotton bar, colored cotton swab is being made by cotton-pick machine, the colored cotton swab that this technique is made, the evenness of dyeing is poor, product stability is bad, cotton fiber is powerful bad, in use security risk can be there is, and coloured sewage can be produced when making colored sliver, this coloured sewage disposal difficulty is large, operating cost is high, can cause environmental pollution, thus produce a kind of colored cotton swab be newly enterprise and consumer in the urgent need to.
Summary of the invention
The object of the invention is to overcome above-mentioned technical deficiency, on the one hand a kind of colored cotton swab is proposed, solve the technical problem that in prior art, colored cotton swab dyeing uniformity of chromaticity is poor, poor stability, cotton fiber brute force is poor, a kind of preparation method of colored cotton swab is also provided on the other hand, solve in prior art that colored cotton swab dyeing uniformity of chromaticity is poor, poor stability, cotton fiber brute force is poor, and in colored cotton swab preparation process, produce coloured pollution, technical problem that operating cost is high.
For reaching above-mentioned technical purpose, technical scheme of the present invention comprises a kind of colored cotton swab, comprise the cotton swab head of cotton swab bar and single look, described cotton swab head forms through dye liquor dyeing after being fixed on described cotton swab bar by cotton products, described dye liquor comprises following composition: coloring agent 8 ~ 880 parts, migration inhibitor 3600 ~ 4400 parts, glacial acetic acid 360 ~ 440 parts, 3000 ~ 8000 parts, glue, and described glue is prepared from by weight the ratio for 1:20 by polyvinyl alcohol and demineralized water.
Described coloring agent and glue is (g) meter by weight, and described migration inhibitor and glacial acetic acid be part (ml) meter by volume.
Preferably, the composition of described dye liquor is: coloring agent 8 ~ 880 parts, migration inhibitor 400 parts, glacial acetic acid 400 parts, 3000 ~ 8000 parts, glue, and described coloring agent and glue is (g) meter by weight, and described migration inhibitor and glacial acetic acid be part (ml) meter by volume.
Preferably, described coloring agent is Yellow colorant, green coloring agent or red staining agent, and described coloring agent is 8.1 ~ 9.9 parts, and described glue is 3000 ~ 5000 parts.
Preferably, described coloring agent is 180 ~ 220 parts of blue dyeing agent, and described glue is 4500 ~ 6300 parts.
Preferably, described coloring agent is 720 ~ 880 parts of purple dye agent, and described glue is 6000 ~ 8000 parts.
Technical scheme of the present invention also comprises a kind of preparation method of colored cotton swab, comprises the following steps:
(1) get polyvinyl alcohol 1 part, demineralized water 40 parts by weight, added after water-bath fully stirs by the demineralized water of polyvinyl alcohol and 20 parts and carry out boiling, boiling adds other 20 parts of demineralized waters and fully mixes after 3.5 ~ 4 hours, obtain glue, for subsequent use;
(2) get 3000 ~ 8000 parts, glue, coloring agent 8 ~ 880 parts by weight, by volume part gets migration inhibitor 3600 ~ 4400 parts, glacial acetic acid 360 ~ 440 parts, the glue obtained, coloring agent, migration inhibitor, glacial acetic acid is fully uniformly mixed, obtains dye liquor, for subsequent use;
(3) cotton swab is opened tooth mould six tooth and change four teeth into, to open tooth temperature and be set to 260 DEG C, cotton swab formation mould arranges multiple dyeing hole, the aperture in described dyeing hole is 1.5mm, dye liquor is squeezed into dyeing hole by peristaltic pump, cotton swab is dyeed while shaping;
(4) cotton swab after shaping is carried out drying process, then pack, to obtain final product.
Preferably, described migration inhibitor 4000 parts, glacial acetic acid 400 parts.
Preferably, described coloring agent is Yellow colorant, green coloring agent or red staining agent, and described coloring agent is 8.1 ~ 9.9 parts, and described glue is 3000 ~ 5000 parts.
Preferably, described coloring agent is 180 ~ 220 parts of blue dyeing agent, and described glue is 4500 ~ 6300 parts.
Preferably, described coloring agent is 720 ~ 880 parts of purple dye agent, and described glue is 6000 ~ 8000 parts.
Compared with prior art, the colored cotton swab of preparation of the present invention has the advantages such as dyeing uniformity of chromaticity is good, product stability is high, the powerful degree of cotton fiber is strong, in use without potential safety hazard, and colored cotton swab provided by the invention can not produce coloured sewage in preparation process, do not need sewage disposal expense, reduce production cost, decrease environmental pollution.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
embodiment 1:
Get polyvinyl alcohol 200g, demineralized water 8000g, the demineralized water of 200g polyvinyl alcohol and 4000g is added after fully stirring in water-bath and carry out boiling, boiling is after 3.5 ~ 4 hours, moisture wherein is fully evaporated, adds other 4000g demineralized water and fully mix, obtain glue; Obtained glue is added 9g Yellow colorant, 4000ml migration inhibitor, 400ml glacial acetic acid, fully mix, be specially 3 stirrings, stir 3 ~ 4 minutes at every turn, obtain dye liquor.
Cotton swab formation mould is made a call to three row holes, often row 4 holes, the aperture in each hole is 1.5mm, cotton swab is opened tooth mould six tooth and change four teeth into, to open tooth temperature and be set to 260 DEG C, cotton swab bar, when by opening tooth mould, controls at 260 DEG C owing to opening tooth mold temperature, groove is cut in the moment by opening tooth mould in cotton swab bar one end by it, so that sliver can be wound on cotton swab bar closely in operation below, after cotton swab bar opens tooth mould by cotton swab, enter broken cotton device lower end, sliver is pulled apart as sectional by broken cotton device, simultaneously due to the effect of bottom negative-pressure air fan, sliver is vertical configuration, be convenient to out the cotton swab bar after tooth be in contact with it smoothly and bring cotton swab formation mould into, entering the sliver after cotton swab formation mould due to the control of mold cavity makes it turn to drop shape, concrete, cotton swab bar is at upper and lower two belt intermediary movementses, because belt is rotating above, static below, mould rod and be subject to External Force Acting generation rotation, being twisted by sliver moulds on rod, the sliver rotated is subject to the control of mold cavity, progressively shaping, simultaneously, be that 6mm sebific duct is squeezed in cotton swab formation mould hole by aforementioned deployed dye liquor peristaltic pump by internal diameter, shaping cotton swab mixes with the dye liquor flowed out in the hole of opening from cotton swab formation mould when shaping by cotton swab formation mould, dye online, sizing, peristaltic pump needs the control amount of squeezing into so that dye liquor can evenly dye squeezing in process, cotton swab after sizing is delivered to tunnel drying oven by chain and is carried out drying, the temperature of tunnel drying oven is 220 DEG C, cotton swab in the high temperature dye liquor dry run of 220 DEG C is adopted further to be dyeed, subsequently the colored cotton swab after oven dry is packaged.
embodiment 2:
Get polyvinyl alcohol 200g, demineralized water 8000g, green coloring agent 9g, migration inhibitor 4000ml, glacial acetic acid 400ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 3:
Get polyvinyl alcohol 200g, demineralized water 8000g, red staining agent 9g, migration inhibitor 4000ml, glacial acetic acid 400ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 4:
Get polyvinyl alcohol 200g, demineralized water 8000g, blue dyeing agent 200g, migration inhibitor 4000ml, glacial acetic acid 400ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 5:
Get polyvinyl alcohol 200g, demineralized water 8000g, purple dye agent 800g, migration inhibitor 4000ml, glacial acetic acid 400ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 6:
Get polyvinyl alcohol 240g, demineralized water 9600g, blue dyeing agent 220g, migration inhibitor 4200ml, glacial acetic acid 430ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 7:
Get polyvinyl alcohol 150g, demineralized water 6000g, green coloring agent 8.3g, migration inhibitor 4400ml, glacial acetic acid 380ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 8:
Get polyvinyl alcohol 170g, demineralized water 6800g, Yellow colorant 8.8g, migration inhibitor 3900ml, glacial acetic acid 410ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 9:
Get polyvinyl alcohol 200g, demineralized water 8000g, red colouring agent 9.6g, migration inhibitor 3600ml, glacial acetic acid 425ml, the preparation method of concrete cotton swab is identical with embodiment 1.
embodiment 10:
Get polyvinyl alcohol 300g, demineralized water 12000g, purple dye agent 870g, migration inhibitor 4250ml, glacial acetic acid 375ml, the preparation method of concrete cotton swab is identical with embodiment 1.
In order to prove the performance of the present embodiment 1 ~ 10 product, applicant carried out following research:
experimental example 1:the Color contrast of the colored cotton swab of prior art processes and the present embodiment 1 ~ 10 explained hereafter
1, each 100 of the colored cotton swab of colored cotton swab 100 and the present embodiment 1 ~ 10 preparation that market adopts existing technique to prepare is got;
2, get 11 pots and inject 2000ml distilled water respectively, all be heated to 100 DEG C of fluidized states, colored cotton swab prepared by the colored cotton swab of prior art and the present embodiment 1 ~ 10 is put into 11 pots of distilled water boilings of seething with excitement 10 minutes respectively, the each 20ml of the distilled water after boiling is got respectively in 11 mouthfuls of pots, aberration contrast is carried out, record by instrument;
3, repeat step 1 and 2 three times, the result of physical record is as following table (color score: without the very light B of change color A, color, light C, the darker D of color, the dark E of color, the very dark F of color):
| Preparation technology | First time experiment | Second time experiment | Third time experiment |
| Prior art | E | E | D |
| Embodiment 1 | B | B | B |
| Embodiment 2 | C | B | B |
| Embodiment 3 | C | C | B |
| Embodiment 4 | B | B | B |
| Embodiment 5 | C | B | C |
| Embodiment 6 | B | B | C |
| Embodiment 7 | B | C | B |
| Embodiment 8 | C | C | C |
| Embodiment 9 | B | C | B |
| Embodiment 10 | B | B | B |
Have upper table to find out, colored cotton swab Color prepared by the colored cotton swab preparation technology of prior art is poor, only passing through simple boiling and dyestuff can be made to come off from cotton swab, fading than being easier to; And the present embodiment 1 ~ 10 is after the boiling of 10 minutes, the cotton swab of the obvious hinge structure of color of distilled water is more shallow, and its Color is splendid, is not easy to fade.
experimental example 2:the Cotton Fiber Strength contrast of the colored cotton swab of prior art processes and the present embodiment 1 ~ 10 explained hereafter
Get each 5 of the colored cotton swab of colored cotton swab 5 and the present embodiment 1 ~ 10 preparation that market adopts existing technique to prepare, 55 colored cotton swabs are carried out cotton fabric strength test respectively, and concrete test data is as following table:
Can be found out by upper table, the fibre strength of the colored cotton swab that prior art is produced is 2.39 ~ 2.71, mean intensity is 2.53, and the fibre strength of the colored cotton swab that the present embodiment 1 ~ 10 is produced is 3.01 ~ 3.48, overall average intensity is 3.27, the colored cotton swab that the present embodiment 1 ~ 10 is produced is obviously high than the fibre strength of the colored cotton swab of prior art production, and then uses better effects if, and security is also better.
The above the specific embodiment of the present invention, does not form limiting the scope of the present invention.Various other that any technical conceive according to the present invention is made change and distortion accordingly, all should be included in the protection domain of the claims in the present invention.
Claims (10)
1. a colored cotton swab, comprise the cotton swab head of cotton swab bar and single look, it is characterized in that, described cotton swab head forms through dye liquor dyeing after being fixed on described cotton swab bar by cotton products, described dye liquor comprises following composition: coloring agent 8 ~ 880 parts, migration inhibitor 3600 ~ 4400 parts, glacial acetic acid 360 ~ 440 parts, 3000 ~ 8000 parts, glue, and described glue is prepared from by weight the ratio for 1:20 by polyvinyl alcohol and demineralized water;
Described coloring agent and glue is (g) meter by weight, and described migration inhibitor and glacial acetic acid be part (ml) meter by volume.
2. colored cotton swab according to claim 1, it is characterized in that, the composition of described dye liquor is: coloring agent 8 ~ 880 parts, migration inhibitor 400 parts, glacial acetic acid 400 parts, 3000 ~ 8000 parts, glue, described coloring agent and glue is (g) meter by weight, and described migration inhibitor and glacial acetic acid be part (ml) meter by volume.
3. colored cotton swab according to claim 1 and 2, is characterized in that, described coloring agent is Yellow colorant, green coloring agent or red staining agent, and described coloring agent is 8.1 ~ 9.9 parts, and described glue is 3000 ~ 5000 parts.
4. colored cotton swab according to claim 1 and 2, is characterized in that, described coloring agent is 180 ~ 220 parts of blue dyeing agent, and described glue is 4500 ~ 6300 parts.
5. colored cotton swab according to claim 1 and 2, is characterized in that, described coloring agent is 720 ~ 880 parts of purple dye agent, and described glue is 6000 ~ 8000 parts.
6. a preparation method for colored cotton swab, is characterized in that, comprises the following steps:
(1) get polyvinyl alcohol 1 part, demineralized water 40 parts by weight, added after water-bath fully stirs by the demineralized water of polyvinyl alcohol and 20 parts and carry out boiling, boiling adds other 20 parts of demineralized waters and fully mixes after 3.5 ~ 4 hours, obtain glue, for subsequent use;
(2) get 3000 ~ 8000 parts, glue, coloring agent 8 ~ 880 parts by weight, by volume part gets migration inhibitor 3600 ~ 4400 parts, glacial acetic acid 360 ~ 440 parts, the glue obtained, coloring agent, migration inhibitor, glacial acetic acid is fully uniformly mixed, obtains dye liquor, for subsequent use;
(3) cotton swab is opened tooth mould six tooth and change four teeth into, to open tooth temperature and be set to 260 DEG C, cotton swab formation mould arranges multiple dyeing hole, the aperture in described dyeing hole is 1.5mm, dye liquor is squeezed into dyeing hole by peristaltic pump, cotton swab is dyeed while shaping;
(4) cotton swab after shaping is carried out drying process, then pack, to obtain final product.
7. preparation method according to claim 6, is characterized in that, described migration inhibitor 4000 parts, glacial acetic acid 400 parts.
8. the preparation method according to claim 6 or 7, is characterized in that, described coloring agent is Yellow colorant, green coloring agent or red staining agent, and described coloring agent is 8.1 ~ 9.9 parts, and described glue is 3000 ~ 5000 parts.
9. the preparation method according to claim 6 or 7, is characterized in that, described coloring agent is 180 ~ 220 parts of blue dyeing agent, and described glue is 4500 ~ 6300 parts.
10. the preparation method according to claim 6 or 7, is characterized in that, described coloring agent is 720 ~ 880 parts of purple dye agent, and described glue is 6000 ~ 8000 parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226032.8A CN104790232B (en) | 2015-05-06 | 2015-05-06 | A kind of colored cotton swab and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510226032.8A CN104790232B (en) | 2015-05-06 | 2015-05-06 | A kind of colored cotton swab and preparation method thereof |
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| Publication Number | Publication Date |
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| CN104790232A true CN104790232A (en) | 2015-07-22 |
| CN104790232B CN104790232B (en) | 2017-09-22 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2223986Y (en) * | 1995-08-09 | 1996-04-10 | 中国科学院沈阳自动化研究所 | Electric cotton-swab-making machine |
| CN102140766A (en) * | 2011-01-26 | 2011-08-03 | 河南工程学院 | Fabric pigment dyeing and roll-drying resist-dyeing process |
| CN102182077A (en) * | 2010-11-25 | 2011-09-14 | 浙江三鼎织造有限公司 | Coating-dye composite staining method for ribbon product |
| US20120102667A1 (en) * | 2010-10-27 | 2012-05-03 | John Higgins | Cleaning device for paintball equipment |
| CN103323314A (en) * | 2013-05-24 | 2013-09-25 | 深圳市华中生物药械有限公司 | Composite acetic acid staining agent and multifunctional staining cotton swab employing same |
| CN203350191U (en) * | 2013-05-24 | 2013-12-18 | 深圳市华中生物药械有限公司 | Multifunctional staining cotton swab |
| CN203953957U (en) * | 2014-05-23 | 2014-11-26 | 深圳市康雅实业有限公司 | Cotton swab automatic producing device |
-
2015
- 2015-05-06 CN CN201510226032.8A patent/CN104790232B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2223986Y (en) * | 1995-08-09 | 1996-04-10 | 中国科学院沈阳自动化研究所 | Electric cotton-swab-making machine |
| US20120102667A1 (en) * | 2010-10-27 | 2012-05-03 | John Higgins | Cleaning device for paintball equipment |
| CN102182077A (en) * | 2010-11-25 | 2011-09-14 | 浙江三鼎织造有限公司 | Coating-dye composite staining method for ribbon product |
| CN102140766A (en) * | 2011-01-26 | 2011-08-03 | 河南工程学院 | Fabric pigment dyeing and roll-drying resist-dyeing process |
| CN103323314A (en) * | 2013-05-24 | 2013-09-25 | 深圳市华中生物药械有限公司 | Composite acetic acid staining agent and multifunctional staining cotton swab employing same |
| CN203350191U (en) * | 2013-05-24 | 2013-12-18 | 深圳市华中生物药械有限公司 | Multifunctional staining cotton swab |
| CN203953957U (en) * | 2014-05-23 | 2014-11-26 | 深圳市康雅实业有限公司 | Cotton swab automatic producing device |
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| CN104790232B (en) | 2017-09-22 |
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Address after: 437200 Phoenix Avenue 172, Yuyue Town, Jiayu County, Xianning City, Hubei Province Patentee after: Prudent medical (Jiayu) Co., Ltd. Address before: 437200 Phoenix Avenue 172, Yuyue Town, Jiayu County, Xianning City, Hubei Province Patentee before: The sane medical textile Co., Ltd of Jiayu |