CN104785735B - Ingot receiving device used for aluminum ingot continuous casting production line - Google Patents

Ingot receiving device used for aluminum ingot continuous casting production line Download PDF

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Publication number
CN104785735B
CN104785735B CN201510216902.3A CN201510216902A CN104785735B CN 104785735 B CN104785735 B CN 104785735B CN 201510216902 A CN201510216902 A CN 201510216902A CN 104785735 B CN104785735 B CN 104785735B
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China
Prior art keywords
ingot
continuous casting
receiving device
aluminium ingot
aluminium
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CN201510216902.3A
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CN104785735A (en
Inventor
罗德春
赵俊天
冯瑞成
任丽娜
芮执元
雷春丽
郭俊锋
刘军
靳岚
沈浩
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Lanzhou University of Technology
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Lanzhou University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing

Abstract

The invention provides an ingot receiving device used for an aluminum ingot continuous casting production line and aims to solve the problems that an existing ingot receiving device is low in ingot receiving efficiency, huge in mechanism, high in cost, easy to damage and needed of manual guard. The ingot receiving device used for the aluminum ingot continuous casting production line comprises an ingot receiving mechanism and a transferring mechanism, wherein the ingot receiving mechanism is arranged below a mold transporting chain of the aluminum ingot continuous casting production line, and the transferring mechanism is arranged between the ingot receiving mechanism and a transmission chain of a cooling transporting machine. By the adoption of the ingot receiving device used for the aluminum ingot continuous casting production line, an ingot receiving plate is directly controlled through an air cylinder, the time needed for the stretching and the retreating of a piston rod of the air cylinder is short, so that the frequency of transferring an aluminum ingot to a turning wheel frame by the ingot receiving plate is fast, therefore, the ingot receiving efficiency of the ingot receiving device is greatly improved, meanwhile, the ingot receiving device is simple in structure, low in manufacturing cost and not prone to being damaged, no manual guard is needed in the use process, and the manpower cost investment of the aluminum ingot production is greatly reduced.

Description

Ingot receiving device for aluminium ingot continuous casting line
Technical field
The present invention relates to the large-tonnage continuous casting production line of aluminum ingots of production capacity >=22t/h (ton hour), more particularly, to A kind of it is transferred to the ingot receiving device on cooling conveyer for casting qualified aluminium ingot in the casting machine by this production line.
Background technology
Continuous casting production line of aluminum ingots is collection casting, cooling shaping, stacking, packs, weighs and a series of lifes such as mark Product process, in the continuous production device of one, is the main mode of production of current electrolysis aluminium, wherein, produces aluminium ingot per hour total The large-tonnage continuous casting production line of aluminum ingots application that weight is not less than 22 tons is more extensive.Electrolytic aluminium liquid tentatively cools down in mould To after 500 DEG C (degree Celsius), come off in mould, be transferred on cooling conveyer through ingot receiving device.
Existing ingot receiving device is roughly divided into three kinds, and one kind is rotating disc type ingot receiving device, in afterbody, the cooling fortune of pig moulding machine The head of defeated machine be provided with a set of pneumatic connect ingot manipulator, connect and connect ingot manipulator during ingot and rise in mold under cylinder action Aluminium ingot is caught and is declined rapidly and is placed on the aluminium ingot station of cooling conveyer, connects ingot manipulator and aluminium ingot is shifted onto cooling conveyer Transport on carrier chain, complete to connect ingot work.Second is to be provided with a set of traffic cycle chain between pig moulding machine and cooling conveyer Formula conveyance, pig moulding machine, rotating disk chain type conveyance, cooling conveyer and help ingot transmission chain synchronously to run in the same direction, and seamless Transition, aluminium ingot freely falls to continuously being transported to head the smooth transition of cooling conveyer on the carrier chain of rotating disk chain type conveyance To on cooling conveyer, complete to connect ingot work.The third is will be hinged with the end of cylinder piston rod for the one end connecing ingot sprocket wheel, and It is fixedly connected with the end of this cylinder and connects ingot plate, when cylinder piston rod stretches out, the one end connecing ingot sprocket wheel is raised by cylinder, makes The upper surface connecing ingot plate is higher than to connect the upper surface of the transmission chain on ingot sprocket wheel and near mold, and aluminium ingot departs from mold Connect on ingot plate, cylinder piston rod is return, positioned at the aluminium ingot connecing on ingot plate finally fall on transmission chain after be transferred into cooling fortune On defeated machine.
Also need to push away ingot during the first device busy, it is less efficient to connect ingot, is not suitable for large-tonnage aluminium-ingot continuous casting Production line.Second equipment mechanism is huge, and floor space is also very big, and will realize level Four synchronization to control very high, the technology of requirement The big equipment cost of difficulty is high.The piston rod connecing ingot cylinder in the third device is easily damaged, and this ingot receiving device adapts to production capacity not Enough height, connect and need personnel to guard during ingot.
Content of the invention
Connect that ingot efficiency is low, mechanism is huge for solving existing ingot receiving device, high cost, fragile and need manually on duty asking Topic, the present invention proposes a kind of ingot receiving device for aluminium ingot continuous casting line, and this is used for the ingot receiving device of aluminium ingot continuous casting line Including Jie Ding mechanism and transshipment acitivity, described Jie Ding mechanism is arranged on the lower section of the mold transport chain of aluminium ingot continuous casting line, Described transshipment acitivity is arranged between described Jie Ding mechanism and the transmission chain of cooling conveyer;
Described Jie Ding mechanism includes detecting module, connects ingot plate, crank and cylinder, the external part of the piston rod of described cylinder It is rotatably connected with one end of described crank, the other end of described crank is fixedly connected with described one end connecing ingot plate, described song Handle connects ingot plate not in the same plane with described, and described crank can turn with equipment erecting bed with the described connecting portion connecing ingot plate It is dynamically connected, described detecting module is in order to connect whether there is aluminium ingot on ingot plate described in detecting;
Described transshipment acitivity includes motor and rotary wheel frame, and described rotary wheel frame includes the same circumference on cylinder, and this cylinder On be evenly equipped with least 2 roller bearing framves;The output shaft of described motor is fixedly connected with the cylinder of described rotary wheel frame;
When the master control system of aluminium ingot continuous casting line starts, the piston rod of described cylinder keeps stretching out state, described connects ingot Plate is in horizontality, detect when described detecting module described in connect after have aluminium ingot on ingot plate, described cylinder starts and drives institute State and connect the free end of ingot plate and rotate down, described aluminium ingot is slipped to ingot plate on described roller bearing frame from described connecing, and described motor drives Dynamic described rotary wheel frame rotates, and aluminium ingot is to landing on the transmission chain of cooling conveyer.
Transport during chain advances in mold, if detection device be not detected by described in connect aluminium ingot, institute had on ingot plate That states cylinder holding piston rod stretches out state, so that the described ingot plate that connects keeps horizontality.When described detecting module detects Have after aluminium ingot to described connecing on ingot plate, described cylinder starts, the piston rod of cylinder is return and connect the free end of ingot plate described in driving Rotate down, described aluminium ingot is slipped to ingot plate on described roller bearing frame from described connecing because of deadweight, runner described in described Motor drive When frame rotates, aluminium ingot can rotate the centrifugal force producing to landing on the transmission chain of cooling conveyer due to deadweight and rotary wheel frame.
It is used for the ingot receiving device of aluminium ingot continuous casting line using the present invention, connects ingot plate and directly controlled by cylinder, cylinder is lived Stopper rod stretches out and returns that required time is shorter, and it is very fast in the frequency that aluminium ingot is transferred to rotary wheel frame that this makes to connect ingot plate, so that The ingot efficiency that connects obtaining this device greatly improves, and this equipment mechanism is simple, and manufacturing cost is relatively low, is hardly damaged, during use Need not be manually on duty, the human cost greatly reducing aluminium ingot production puts into.
Preferably, with described, described crank connects that ingot plate is vertical to be fixedly connected.Described connect that ingot plate is vertical with described crank to be connected When, the bonding strength highest of connecting portion, and the cylinder power required when driving described crank is minimum.
Preferably, the number of described roller bearing frame is 6.When the number of described roller bearing frame is 6, the folder between adjacent two roller bearing framves Angle is 60 °, and adjacent two roller bearing framves are relatively mild through connecing the time that spindle position puts, leave for cylinder piston rod stretch out anti-with return Between seasonable more sufficient it is ensured that this ingot receiving device connects the stability of ingot work, and considerably increase and connect ingot efficiency.
Preferably, described roller bearing frame some roller bearings have been arranged side by side.Described roller bearing is in order to reduce aluminium ingot and described roller bearing The friction of frame support, further ensures the transhipment success rate of described roller bearing frame it is ensured that aluminium ingot can be transported to exactly On the transmission chain of cooling conveyer.
Preferably, described detecting module includes sender block, sensing crank and proximity switch;One end of described sender block with The turning end of described sensing crank is fixedly connected, and described proximity switch is arranged on equipment erecting bed;Aluminium ingot comes off in mold Afterwards, transport moving ahead on chain with mold in mold, described sender block is pushed by this aluminium ingot, make described sensing crank around rotation End rotation, when in the free end of described sensing crank raising up to the induction range of described proximity switch, so that described close Switch sends electromagnetic signal.Proximity switch is preferable electronic switch quantity sensor, when the free end of sensing crank enters proximal to In the induction range of switch, proximity switch just can send electromagnetic signal, and this electromagnetic signal feeds back the master control of aluminium ingot continuous casting line After system, master control system controls described Jie Ding mechanism to start to connect ingot work.
Preferably, the ingot receiving device that this is used for aluminium ingot continuous casting line also includes a recovering mechanism, described recovering mechanism It is arranged on the top of described transshipment acitivity, and be located at the lower section that described mold transports chain.Aluminium ingot in mold is put connecing spindle position Place can not smoothly the demoulding when, the aluminium ingot in this mold can with mold together be molded transport chain transmission, if the aluminium in this mold Ingot demoulding in going out transmit process, aluminium ingot can fall in the equipment that mold transports below chain, lead to equipment stuck, or even injure by a crashing object Mold transports the equipment below chain, leads to production accident, therefore, if detecting module detects connecing when there is no aluminium ingot on ingot plate, Described connect ingot plate holding level, aluminium ingot is together molded transport chain transmission with mold, if aluminium ingot is postponing just through connecing spindle position The natural demoulding, the space that aluminium ingot can transport between chain from mold declines on described recovering mechanism, will by described recovering mechanism This aluminium ingot reclaims.
Further, described recovering mechanism includes reclaiming roller and feed bin.Do not fall in institute in the aluminium ingot connecing spindle position and putting the demoulding After stating on recovery roller, it is sent in feed bin by described recovery roller.Further, described recovering mechanism also includes one piece and leads Corbel back slab, one end of described guide plate is arranged on the described end reclaiming roller direction of transfer, and the other end is towards described feed bin.Described Guide plate is in order to guarantee to enter described feed bin it is ensured that the aluminium ingot reclaiming will not fall from the described aluminium ingot reclaiming the landing of roller end Fall outside feed bin it is ensured that stablizing of recovery operation is carried out.Further, described guide plate is from the described biography reclaiming roller The end sending direction is diagonally downward towards described feed bin.Aluminium ingot falls on described guide plate from described recovery roller, by certainly Weight from the guide plate arranging diagonally downward to landing in described feed bin it is ensured that aluminium ingot reclaim accuracy.
Preferably, the ingot receiving device that this is used for aluminium ingot continuous casting line also includes a lever massage mechanism, described thick stick Rod-type massage mechanism includes lever and roller, and described roller is arranged on described lever and transports on one end of chain near mold, institute State lever to be arranged on the equipment erecting bed of aluminium ingot continuous casting line, described lever can be around the company of this lever and equipment erecting bed Socket part position rotates, and described connecting portion is provided with one end of roller near described lever.When aluminium ingot continuous casting line works, Aluminium ingot in mold and mold together rotates on pig moulding machine, and the aluminium ingot in mold only comes off being sent to connect when spindle position is put, The normal work of this aluminium ingot continuous casting line can be ensured, if aluminium ingot is in the other positions demoulding, do not put the demoulding connecing spindle position Aluminium ingot will contact with the roller of lever massage mechanism, and in pig moulding machine rotation process, lever is provided with roller One end pushes, according to active force and reaction force principle it is ensured that this can not be in company with mold one in the aluminium ingot connecing spindle position and putting the demoulding Rise to be sent to and connect spindle position and put.
Brief description
Fig. 1 is used for the schematic front view of the ingot receiving device of aluminium ingot continuous casting line for the present invention;
Fig. 2 is used for the schematic top plan view of the transshipment acitivity of ingot receiving device of aluminium ingot continuous casting line for the present invention.
Specific embodiment
As depicted in figs. 1 and 2, a kind of ingot receiving device for aluminium ingot continuous casting line includes Jie Ding mechanism 1, transshipment acitivity 2nd, recovering mechanism 3 and lever massage mechanism 4, the mold that Jie Ding mechanism 1 is arranged on aluminium ingot continuous casting line transports chain 17 Lower section, transshipment acitivity 2 is arranged between Jie Ding mechanism 1 and the transmission chain 5 of cooling conveyer, and recovering mechanism 3 is arranged on and turns The top of fortune mechanism 2.
Jie Ding mechanism 1 includes detecting module 11, connects ingot plate 12, crank 13 and cylinder 14, the stretching of the piston rod of cylinder 14 The one end going out end with crank 13 is rotatably connected, and the other end of crank 13 is vertical with the one end connecing ingot plate 12 to be fixedly connected, and even Socket part position is hinged with equipment erecting bed 15, so that connecing ingot plate 12 and crank 13 can rotate around pin joint 16.Of course, crank 13 And connecing the angle between ingot plate 12 can also be any acute angle or obtuse angle, if guarantee crank 13 with connect ingot plate 12 and be fixedly connected after Not in the same plane.Detecting module 11 includes sensing crank 111, sender block 112 and proximity switch, and (in figure is not shown Go out), sender block 112 is fixedly connected with the turning end of sensing crank 111, and proximity switch is arranged on equipment erecting bed 15.This spy Survey module 11 to be arranged on and connect near ingot plate 12, to detect the aluminium ingot connecing on ingot plate 12 whether transhipment in need.
Transshipment acitivity 2 includes motor 21 and rotary wheel frame 22, and rotary wheel frame 22 includes the same circle on this cylinder 222 of cylinder 222 It is evenly equipped with 6 roller bearing framves 221, that is, the angle between two neighboring roller bearing frame 221 is 60 °, and roller bearing frame 221 is arranged side by side on week There are some roller bearings 2211;The output shaft of motor 21 is fixedly connected with the cylinder 222 of rotary wheel frame 22, to ensure the output shaft of motor 21 With cylinder 222 synchronous axial system.
Recovering mechanism 3 includes reclaiming roller 31, guide plate 32 and feed bin (not shown).Reclaim roller 31 to be arranged on The top of transshipment acitivity 2, and it is located at the lower section that mold transports chain 17, and when connecing ingot plate 12 and being the level of state, connect ingot plate 12 Free end leans near the one end connecing ingot plate 12 with reclaiming roller 31;Feed bin is arranged on the end of the direction of motion reclaiming roller 31 The lower section at end, guide plate 32 is arranged towards feed bin diagonally downward from the end of the direction of transfer reclaiming roller 31, in order to not exist Connect spindle position and put the space that the aluminium ingot of the demoulding transports between chain 17 from mold and decline and fall in feed bin after reclaiming roller 31.
Lever massage mechanism 4 includes lever 41 and roller 42, and roller 42 is arranged on lever 41 and transports chain near mold On 17 one end, lever 41 is arranged on the equipment erecting bed 15 of aluminium ingot continuous casting line, lever 41 can around this lever 41 with The connecting portion 43 of equipment erecting bed 15 rotates, and connecting portion 43 is provided with one end of roller 42 near lever 41.In aluminium ingot During continuous casting line work, the aluminium ingot in mold and mold together rotates on pig moulding machine, and the aluminium ingot in mold is only in transmission Come off to connecing when spindle position is put, the normal work of this aluminium ingot continuous casting line can be ensured, if aluminium ingot is in the other positions demoulding, Will not contact with the roller of lever massage mechanism in the aluminium ingot connecing spindle position and putting the demoulding, and will in pig moulding machine rotation process One end that lever is provided with roller pushes, according to active force and reaction force principle it is ensured that this is not connecing spindle position and put the aluminium of the demoulding Ingot can be sent to together in company with mold and connect spindle position and put.
When the master control system of aluminium ingot continuous casting line starts, the piston rod of cylinder 14 keeps stretching out state, and connects ingot plate 12 It is in horizontality, after the aluminium ingot that mold transports in the mold on chain 17 is disengaged with this mold, transport in mold with mold Moving ahead on chain 17, sender block 112 is pushed by aluminium ingot, so that sensing crank 111 is rotated around turning end 113, when sensing crank 111 Free end when raising up to the induction range of proximity switch, proximity switch sends electromagnetic signal, feeds back in master control system, by Master control system controls cylinder 14 to start, and the piston rod of cylinder 14 is return, thus driving the free end connecing ingot plate 12 to rotate down, when After the piston rod of cylinder 14 is return, connect the free end of ingot plate 12 and just lean so that connecing ingot plate 12 with the free end of roller bearing frame 221 On aluminium ingot due to deadweight landing on roller bearing frame 221, motor 21 drive rotary wheel frame 22 rotate when, the aluminium ingot on roller bearing frame 221 Due to conducting oneself with dignity and rotating the centrifugal force bringing to landing on the transmission chain 5 of cooling conveyer.
Of course, the number of roller bearing frame 221 can also be the integer that other are more than 2.
It is used for the ingot receiving device of aluminium ingot continuous casting line using the present invention, connects ingot plate and directly controlled by cylinder, cylinder is lived Stopper rod stretches out and returns that required time is shorter, and it is very fast in the frequency that aluminium ingot is transferred to rotary wheel frame that this makes to connect ingot plate, so that The ingot efficiency that connects obtaining this device greatly improves, and this equipment mechanism is simple, and manufacturing cost is relatively low, is hardly damaged, during use Need not be manually on duty, the human cost greatly reducing aluminium ingot production puts into.

Claims (10)

1. a kind of ingot receiving device for aluminium ingot continuous casting line it is characterised in that this be used for aluminium ingot continuous casting line connect ingot Device includes Jie Ding mechanism and transshipment acitivity, and the mold that described Jie Ding mechanism is arranged on aluminium ingot continuous casting line transports under chain Side, described transshipment acitivity is arranged between described Jie Ding mechanism and the transmission chain of cooling conveyer;
Described Jie Ding mechanism includes detecting module, connects ingot plate, crank and cylinder, the external part of the piston rod of described cylinder and institute The one end stating crank is rotatably connected, and the other end of described crank is fixedly connected with described one end connecing ingot plate, described crank with Described connect ingot plate not in the same plane, and described crank is rotatably connected with equipment erecting bed with the described connecting portion connecing ingot plate Connect, described detecting module is in order to connect whether there is aluminium ingot on ingot plate described in detecting;
Described transshipment acitivity includes motor and rotary wheel frame, on the same circumference that described rotary wheel frame includes on cylinder, and this cylinder all It is furnished with least 2 roller bearing framves;The output shaft of described motor is fixedly connected with the cylinder of described rotary wheel frame;
When the master control system of aluminium ingot continuous casting line starts, the piston rod of described cylinder keeps stretching out state, described connects at ingot plate In horizontality, detect when described detecting module described in connect after have aluminium ingot on ingot plate, described cylinder starts and connects described in driving The free end of ingot plate rotates down, and described aluminium ingot is slipped to ingot plate on described roller bearing frame from described connecing, described Motor drive institute State rotary wheel frame to rotate, aluminium ingot is to landing on the transmission chain of cooling conveyer.
2. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that described crank and institute State and connect ingot plate and be vertically fixedly connected.
3. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that described roller bearing frame Number is 6.
4. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that described roller bearing frame It has been arranged side by side some roller bearings.
5. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that described detecting module Including sender block, sensing crank and proximity switch;One end of described sender block is fixing even with the turning end of described sensing crank Connect, described proximity switch is arranged on equipment erecting bed;After aluminium ingot comes off in mold, transport on chain in mold with mold Move ahead, described sender block is pushed by this aluminium ingot, make described sensing crank rotate around turning end, when described sense crank freedom When end raises up to the induction range of described proximity switch, described proximity switch sends electromagnetic signal.
6. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that this is used for aluminium ingot even The ingot receiving device of casting production line also includes a recovering mechanism, and described recovering mechanism is arranged on the top of described transshipment acitivity, and Transport the lower section of chain positioned at described mold.
7. the ingot receiving device for aluminium ingot continuous casting line according to claim 6 is it is characterised in that described recovering mechanism Including recovery roller and feed bin.
8. the ingot receiving device for aluminium ingot continuous casting line according to claim 7 is it is characterised in that described recovering mechanism Also include one piece of guide plate, one end of described guide plate is arranged on the end of the described direction of transfer reclaiming roller, other end court To described feed bin.
9. the ingot receiving device for aluminium ingot continuous casting line according to claim 8 it is characterised in that described guide plate from The end of the described direction of transfer reclaiming roller is diagonally downward towards described feed bin.
10. the ingot receiving device for aluminium ingot continuous casting line according to claim 1 is it is characterised in that this is used for aluminium ingot The ingot receiving device of continuous casting line also includes a lever massage mechanism, and described lever massage mechanism includes lever and rolling Wheel, described roller is arranged on described lever and transports on one end of chain near mold, and described lever is arranged on aluminium ingot continuous casting On the equipment erecting bed of line, described lever can rotate around the connecting portion of this lever and equipment erecting bed, and described connecting portion Position is provided with one end of roller near described lever.
CN201510216902.3A 2015-04-30 2015-04-30 Ingot receiving device used for aluminum ingot continuous casting production line Active CN104785735B (en)

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Publication number Priority date Publication date Assignee Title
CN106735129A (en) * 2016-12-28 2017-05-31 常州中车汽车零部件有限公司 One kind casting streamline transition system
CN112173738B (en) * 2020-10-10 2022-05-13 山东军成机械科技有限公司 Intelligence aluminium ingot pile up neatly device

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* Cited by examiner, † Cited by third party
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CA2427894C (en) * 2003-05-05 2010-08-17 Outokumpu, Oyj Aluminium ingot casting machine
CN201211553Y (en) * 2007-06-07 2009-03-25 黄祖云 Equipment for improving aluminum ingot casting set productivity for remelting
CN101704077B (en) * 2009-05-08 2010-11-17 兰州理工大学 Ingot receiving device for non-ferrous metal continuous casting machine
CN101612657B (en) * 2009-05-16 2011-06-15 兰州爱赛特机电科技有限公司 Rejected ingot remover for nonferrous metals continuous casting line
CN101658927A (en) * 2009-09-25 2010-03-03 深圳市中金岭南有色金属股份有限公司韶关冶炼厂 System for automatically producing metal ingot stack
CN102009139B (en) * 2010-11-10 2013-01-02 兰州理工大学 Ingot receiving mechanism used for aluminum ingot continuous casting production line
CN103252460B (en) * 2012-02-19 2015-01-21 兰州理工大学 Chained ingot receiving mechanism used for continuous casting production line of aluminum ingot
CN204018671U (en) * 2014-08-27 2014-12-17 云南冶金昆明重工有限公司 A kind of pig moulding machine link rob ingot device

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