CN104775257A - 一种具有抗静电功能的纺织面料后整理工艺 - Google Patents
一种具有抗静电功能的纺织面料后整理工艺 Download PDFInfo
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Abstract
本发明公开了一种具有抗静电功能的纺织面料后整理工艺，包括煮练、烧毛、冲洗、浸渍、轧干、搅拌、第二次轧干以及烘干工序，其中浸渍是置于第一整理液中室温下浸泡处理35～45min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂5～10%、柔软剂1.5～3%、脂肪醇聚氧乙烯醚0.1～0.3%、柠檬酸1.5～3%，其余为水，所述轧干以及第二次轧干的轧余率为65～80%。本发明的抗静电后整理工艺生产的面料稳定性好，纳米级金属氧化物在布料上分布均匀且不易脱落，具有优异的抗静电和抗菌功能；柠檬酸对羊毛织物进行抗菌整理，不仅大大提高了织物的抑菌性，并且提高了织物的折皱回复角，提高了织物的抗皱性能。
Description
技术领域
本发明属于纺织技术领域，具体涉及一种具有抗静电功能的纺织面料后整理工艺。
背景技术
随着人们生活水平的提高、环保和健康意识的增强，对面料的要求也越来越高，要求面料不仅具有一定的柔软、抗皱等特性，而且同时需要面料具有抗静电、抗菌等功能。通常的方法是将抗静电纤维加入毛料中进行混纺，金属系抗静电纤维导电性好，电阻率低，但是手感较差；炭黑系抗静电纤维颜色单一，限制了毛纺面料本身的色彩；导电高分子纤维稳定性差，其抗静电性随着时间的延长缓慢衰退。因此，有必要对现有技术中抗静电毛纺面料生产工艺进行改进。
夏季空气温湿度大，细菌极易滋生，因此开发一种接触皮肤既有凉感又有抗菌保健功能的床品面料尤为重要。亚麻纤维被誉为“纤维皇后”，具有吸湿透气佳、清爽排汗、抗菌抑菌、较强的天然抗紫外线和优异的抗静电性性能，但纤维的结晶度高、取向度大，纤维的刚性大、弹性差，因此抱合性差，不利于成纱强力和生产高支纱线。甲壳素纤维具有抗菌、可生物降解和优良的吸湿保温功能，但甲壳素纤维细度粗、强力小、摩擦系数小、纤维抱合力小，可纺性较差。目前，有将甲壳素纤维与麻、棉、粘胶交织的面料；天丝和甲壳素纤维混纺面料，这些面料主要存在强力较低、缩水率大的问题，而家纺面料要求较高的强力和较低的缩水率，这些都面料都不能满足，而纯亚麻织物，存在抗皱性差的缺点。
发明内容
发明目的：本发明针对不足，提出一种面料稳定性好，纳米级金属氧化物在布料上分布均匀且不易脱落，具有优异的抗静电和抗菌功能的具有抗静电功能的纺织面料后整理工艺。
技术方案：本发明所述的一种具有抗静电功能的纺织面料后整理工艺，包括如下步骤：
（1）煮练；
（2）烧毛：车速在80m/min～100m/min，火焰温度在1200℃以上；
（3）冲洗；
（4）浸渍；
（5）轧干；
（6）搅拌；
（7）第二次轧干；
（8）烘干。
作为优化，所述煮练采用的工作液包括溶质NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂，且NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂的浓度依次为20-30g/ L、3-5g/ L、10-25g/ L、50-100g/ L、1-3 g /L，溶剂为水。
作为优化，所述浸渍是置于第一整理液中室温下浸泡处理35～45min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂5～10%、柔软剂1.5～3%、脂肪醇聚氧乙烯醚0.1～0.3%、柠檬酸1.5～3%，其余为水。
作为优化，所述轧干以及第二次轧干的轧余率为65～80%。
作为优化，所述搅拌是置于第二整理液中室温下浸泡并搅拌处理40～60min，所述第二整理液的组分及各组分重量百分比分别为：纳米SnO2粉体0.2～0.4%、纳米ZnO粉体0.1～0.2%、脂肪醇聚氧乙烯醚0.1～0.3%、聚乙二醇6～10%；酸碱调节剂0.1～0.3%，其余为水，所述第二整理液的pH值为7。
有益效果：本发明的抗静电后整理工艺生产的面料稳定性好，纳米级金属氧化物在布料上分布均匀且不易脱落，具有优异的抗静电和抗菌功能；柠檬酸对羊毛织物进行抗菌整理，不仅大大提高了织物的抑菌性，并且提高了织物的折皱回复角，提高了织物的抗皱性能。
具体实施方式
下面结合具体实施例对本发明作进一步说明：
实施例1
一种具有抗静电功能的纺织面料后整理工艺，包括如下步骤：
（1）煮练：采用的工作液包括溶质NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂，且NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂的浓度依次为20g/ L、3g/ L、10g/ L、50g/ L、1g /L，溶剂为水；
（2）烧毛：车速在80m/min，火焰温度在1200℃以上；
（3）冲洗；
（4）浸渍：置于第一整理液中室温下浸泡处理35min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂5%、柔软剂1.5%、脂肪醇聚氧乙烯醚0.1%、柠檬酸1.5%，其余为水；
（5）轧干：轧余率为65%；
（6）搅拌：置于第二整理液中室温下浸泡并搅拌处理40min，所述第二整理液的组分及各组分重量百分比分别为：纳米SnO2粉体0.2%、纳米ZnO粉体0.1%、脂肪醇聚氧乙烯醚0.1%、聚乙二醇6%；酸碱调节剂0.1%，其余为水，所述第二整理液的pH值为7；
（7）第二次轧干：轧余率为65%；
（8）烘干。
实施例2
一种具有抗静电功能的纺织面料后整理工艺，包括如下步骤：
（1）煮练：采用的工作液包括溶质NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂，且NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂的浓度依次为30g/ L、5g/ L、25g/ L、100g/ L、3 g /L，溶剂为水；
（2）烧毛：车速在100m/min，火焰温度在1200℃以上；
（3）冲洗；
（4）浸渍：置于第一整理液中室温下浸泡处理45min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂10%、柔软剂3%、脂肪醇聚氧乙烯醚0.3%、柠檬酸3%，其余为水；
（5）轧干：轧余率为80%；
（6）搅拌：置于第二整理液中室温下浸泡并搅拌处理60min，所述第二整理液的组分及各组分重量百分比分别为：纳米SnO2粉体0.4%、纳米ZnO粉体0.2%、脂肪醇聚氧乙烯醚0.3%、聚乙二醇10%；酸碱调节剂0.3%，其余为水，所述第二整理液的pH值为7；
（7）第二次轧干：轧余率为80%；
（8）烘干。
实施例3
一种具有抗静电功能的纺织面料后整理工艺，包括如下步骤：
（1）煮练：采用的工作液包括溶质NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂，且NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂的浓度依次为25g/ L、4g/ L、20g/ L、70g/ L、2 g /L，溶剂为水；
（2）烧毛：车速在90m/min，火焰温度在1200℃以上；
（3）冲洗；
（4）浸渍：置于第一整理液中室温下浸泡处理40min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂7%、柔软剂2%、脂肪醇聚氧乙烯醚0.2%、柠檬酸2%，其余为水；
（5）轧干：轧余率为70%；
（6）搅拌：置于第二整理液中室温下浸泡并搅拌处理50min，所述第二整理液的组分及各组分重量百分比分别为：纳米SnO2粉体0.3%、纳米ZnO粉体0.15%、脂肪醇聚氧乙烯醚0.2%、聚乙二醇8%；酸碱调节剂0.2%，其余为水，所述第二整理液的pH值为7；
（7）第二次轧干：轧余率为70%；
（8）烘干。
本发明的抗静电后整理工艺生产的面料稳定性好，纳米级金属氧化物在布料上分布均匀且不易脱落，具有优异的抗静电和抗菌功能；柠檬酸对羊毛织物进行抗菌整理，不仅大大提高了织物的抑菌性，并且提高了织物的折皱回复角，提高了织物的抗皱性能。
Claims (5)
1.一种具有抗静电功能的纺织面料后整理工艺，其特征在于：包括如下步骤：
（1）煮练；
（2）烧毛：车速在80m/min～100m/min，火焰温度在1200℃以上；
（3）冲洗；
（4）浸渍；
（5）轧干；
（6）搅拌；
（7）第二次轧干；
（8）烘干。
2.根据权利要求1所述的一种具有抗静电功能的纺织面料后整理工艺，其特征在于：所述煮练采用的工作液包括溶质NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂，且NaOH、Na2SiO3、精炼剂ZTO、渗透剂科林以及螯合剂的浓度依次为20-30g/ L、3-5g/ L、10-25g/ L、50-100g/ L、1-3 g /L，溶剂为水。
3.根据权利要求1所述的一种具有抗静电功能的纺织面料后整理工艺，其特征在于：所述浸渍是置于第一整理液中室温下浸泡处理35～45min，所述第一整理液的组分及各组分重量百分比分别为：聚氨酯树脂5～10%、柔软剂1.5～3%、脂肪醇聚氧乙烯醚0.1～0.3%、柠檬酸1.5～3%，其余为水。
4.根据权利要求1所述的一种具有抗静电功能的纺织面料后整理工艺，其特征在于：所述轧干以及第二次轧干的轧余率为65～80%。
5.根据权利要求1所述的一种具有抗静电功能的纺织面料后整理工艺，其特征在于：所述搅拌是置于第二整理液中室温下浸泡并搅拌处理40～60min，所述第二整理液的组分及各组分重量百分比分别为：纳米SnO2粉体0.2～0.4%、纳米ZnO粉体0.1～0.2%、脂肪醇聚氧乙烯醚0.1～0.3%、聚乙二醇6～10%；酸碱调节剂0.1～0.3%，其余为水，所述第二整理液的pH值为7。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107523985A (zh) * | 2017-08-28 | 2017-12-29 | 南通冠洲国际贸易有限公司 | 一种抗静电和抗菌功能的纺织面料后整理工艺 |
| CN107541952A (zh) * | 2017-09-04 | 2018-01-05 | 南通冠洲国际贸易有限公司 | 一种具有抗静电功能的纺织面料的后整理工艺 |
| CN107938359A (zh) * | 2017-12-14 | 2018-04-20 | 苏州经贸职业技术学院 | 一种柔软抗静电整理剂及其制备方法 |
| CN109056338A (zh) * | 2018-06-06 | 2018-12-21 | 苏州印丝特纺织数码科技有限公司 | 一种聚硅氧烷型抗静电整理剂及其制备方法 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107523985A (zh) * | 2017-08-28 | 2017-12-29 | 南通冠洲国际贸易有限公司 | 一种抗静电和抗菌功能的纺织面料后整理工艺 |
| CN107541952A (zh) * | 2017-09-04 | 2018-01-05 | 南通冠洲国际贸易有限公司 | 一种具有抗静电功能的纺织面料的后整理工艺 |
| CN107938359A (zh) * | 2017-12-14 | 2018-04-20 | 苏州经贸职业技术学院 | 一种柔软抗静电整理剂及其制备方法 |
| CN109056338A (zh) * | 2018-06-06 | 2018-12-21 | 苏州印丝特纺织数码科技有限公司 | 一种聚硅氧烷型抗静电整理剂及其制备方法 |
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