Embodiment
Below, by specific experiment embodiment come the present invention is described in detail.
Experiment embodiment 1
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
10%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 1h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=30: 70 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 10min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 2
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 1h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=30: 70 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 10min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 3
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 2h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=30: 70 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 10min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 4
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 2h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=50: 50 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 15min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 5
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 2h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=60: 40 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 10min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 6
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 1.5h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=70: 30 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 13min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 7
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
15%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 1.5h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=40: 60 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 15min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Experiment embodiment 8
One) antichlor, wherein lime, are prepared as raw material from industrial lime stone, commercial sodium carbonate and potassium hydroxide
The granularity of stone is less than 5mm, and the granularity of sodium carbonate and potassium hydroxide is less than 3mm;
Two) industrial lime stone, is soaked into 1h through potassium hydroxide solution as former state, the concentration of wherein potassium hydroxide solution exists
10%, then again by the lime stone after immersion be placed in 700 DEG C hot conditions calcine 2h;
Three), by the lime stone (hereinafter referred to as soft burnt lime stone) after calcining and sodium carbonate conventional ball milling techniques or other
Flouring technology is levigate to less than 20 μm, according still further to soft burnt lime stone: sodium carbonate=50: 50 (percentage by weights) carry out dispensing, so
After carry out premix, incorporation time 12min, the powder mixed is continued to grind using flouring technology, until all
The granularity of powder is all below 80 μm;
Four), with the mixed-powder made, with addition of 3% bentonite, dry-mixed mixing.Using disc balling machine, vaporific plus water enters
Row pelletizing, 3-10mm finished product bead is screened, low temperature drying obtains antichlor product under the conditions of 100 DEG C;
Five), the antichlor product is placed in fixed container, allows the blast furnace gas containing HCl gases to hold by fixed
Device, HCl gas concentrations are more than the antichlor more renewed again during 1ppm in the blast furnace gas after container to be fixed.
Step 1 will be passed through) to step 4) the finished product bead that is made and dries place it is standby in dry environments.
The Performance Evaluating Indexes of antichlor
Dechlorination experimentation:Be put into a certain amount of antichlor product in HCl removes experimental provision, fixed thickness of feed layer and
HCl concentration in top gas.Experimental gas is filled with into experimental provision, keeps the flow of experimental gas relatively stable,
So that antichlor product is fully reacted in experimental provision with experimental gas.
Time of break-through:In antichlor device, after the purification of dechlorinated dose of top gas in tail gas HCl contents more than 1
During ppm, it is believed that antichlor is pierced, from being passed through the time of break-through that the time that HCl is pierced to antichlor is antichlor.
The assay method of time of break-through:The control of blast furnace gas flow is 5L/min, and the control of HCl concentration is 200ppm, measurement
The HCl concentration in fixed bed reactors exit, record exit HCl concentration reach 1ppm time.
Breakthrough chlorine content:Breakthrough chlorine content referred in 0-300 DEG C of temperature range, 0.1-0.3MPa pressure
Under the conditions of, reactor outlet HCl concentration is equal to import HCl concentration and keeps 10min, and solid dechlorinating agent absorbs the quality percentage of chlorine
Rate.Import HCl volume fractions are 0.99%.
The assay method of breakthrough chlorine content:Blast furnace gas intake is 5L/min, and HCl concentration is 1000ppm, experiment
Time is 30min, takes out 20 beads at random and uses breakthrough chlorine content of gas laser analysis-e/or determining.
The time of break-through of different antichlors is different, and time of break-through is longer, illustrates the antichlor and the HCl's in blast furnace gas
Real reaction is better, under identical thickness of feed layer, is more advantageous to remove the HCl in blast furnace gas;Different antichlors are once worn
Saturating HCl content is different, and a breakthrough chlorine content of antichlor is higher, illustrates the ability of HCl in antichlor removing top gas
It is stronger.
Table 1 is classified as the time of break-through of 8 experiment embodiments and the measured result contrast of a breakthrough chlorine content.
The measurement result of the time of break-through of table 1 and a breakthrough chlorine content
In antichlor it can be seen from the result listed by table 1 ratio of soft burnt lime stone and sodium carbonate to time of break-through and
Breakthrough chlorine content has obvious influence, while the high-temperature calcination time of soft burnt lime stone also influences the effect of dechlorination.
Compared with soft burnt lime stone, Na2CO3A certain amount of H can be generated when being reacted with HCl2O, so with higher one
Secondary breakthrough chlorine content, therefore, the proportioning of the two in antichlor influence dechlorination effect.
Although lime stone also has good dechlorination effect, studies have found that, because lime stone is after light-burned, part
To decompose, voidage substantially increases, and improves the dynamic conditions with HCl reactions, and dechlorination effect also makes moderate progress, therefore this
Soft burnt lime stone has been selected in invention.Limestone surfaces have certain amount micropore, and micro-pore diameter between 20~100 μm, put down by unit
The micropore order of magnitude is in 0~10 × 103 range intervals in square millimeter;Soft burnt lime stone has a more micropore of quantity, and micropore is straight
Footpath is in 0.1~20 μ m section, and the micropore order of magnitude is in 0~10 × 105 range intervals in unit square millimeter.Gas point
Son absorption has selective (absorption of abbreviation polarity), diameter and itself micropore in the easy adsorption gas molecule of antichlor surface micropore
Molecule similar in diameter.HCl molecular diameter is closer at 10 μm or so with soft burnt lime stone surface micropore diameter range,
According to polarity absorption principle, soft burnt lime stone is easier to adsorb the HCl molecules in blast furnace gas than lime stone, and then can improve
Lime stone antichlor breakthrough chlorine content.High-temperature calcination time gesture will necessarily influence to calcine effect, so as to influence the dechlorination of lime stone
Ability.
KOH also has certain dechlorination effect, but because with strong basicity and corrosivity, the moisture for easily absorbing surrounding is sent out
Raw deliquescence, the very strong aqueous slkali of alkalescence is formed, heavy corrosion can be caused to blast furnace gas pipeline and other auxiliary devices.Therefore originally
Invention designs with addition of KOH and soaks lime stone with it, then carry out again it is light-burned, to bring appropriate KOH into, improvement
Dechlorination effect.
By above-mentioned experiment and interpretation of result, the rational raw material selection of the application and preparation method are based on, is carried
A kind of application method suitable for blast furnace smelting process and the antichlor of equipment feature is gone out, metallurgical work can be advantageously applied to
Journey field, effectively improve the condition of work of equipment, the service life of extension device.